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Proton InteliSENS DGk-i4 Series Instruction Manual
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Proton InteliSENS DGk-i4 Series Instruction Manual

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NEW InteliSENS DGk-i4 Series Diameter Gauge
Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
Instruction Manual
Issue 1h
21 June 2022
Proton Products Co. Ltd.
10 Aylesbury End
Beaconsfield
Buckinghamshire HP9 1LW
England
www.protonproducts.com
Page 1 of 80

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Summary of Contents for Proton InteliSENS DGk-i4 Series

  • Page 1 NEW InteliSENS DGk-i4 Series Diameter Gauge Issue 1h 21 June 2022 Proton Products Co. Ltd. 10 Aylesbury End Beaconsfield Buckinghamshire HP9 1LW England www.protonproducts.com Page 1 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 2: Table Of Contents

    ............................42 TATISTICS FFT ..............................43 ACCESS LEVELS ..........................44 ..........45 TANDARD OMMUNICATIONS NTERFACES CAN- ....................... 45 BUS COMMUNICATIONS CAN-bus interface ............................45 Page 2 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 3 Reading a continuous stream of a single output parameter ............... 69 Reading a continuous stream of a block of output parameters ..............70 ..........71 ODBUS PARAMETER ACCESS PROTOCOL ................. 72 NPUT PARAMETERS Page 3 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 4 ONTACT DETAILS FOR ENQUIRIES SALES AND SERVICE ............................80 EB SITE ......................... 80 NQUIRIES AND SALES ..........................80 ERVICE ENQUIRIES ............80 ANUAL FEEDBACK AND COPYRIGHT Page 4 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 5: Declaration Of Conformity (Ce)

    (CE) ECLARATION OF ONFORMITY Proton Products International Limited declares that the equipment listed below fulfils the requirements of directive EMC: 2014/30/EU and Low Voltage: 2014/35/EU. The following standards were applied: EMC - EN 61326-1:2013 Low Voltage - EN 61010-1:2010 (Scientific and measuring instruments)

  • Page 6: Introduction

    NTRODUCTION The NEW InteliSENS DGk-i4 series of dual and triple axis diameter gauges provide super- fast and highly accurate non-contact diameter measurement of cables or other objects manufactured in a continuous process. Unlike traditional laser diameter gauges which use a mechanically scanned laser beam, the NEW InteliSENS DG-k diameter gauge uses an entirely solid state technique.

  • Page 7: Specifications

    (line speed: feet / minute, length: feet) Solid Solid object diameter Measurement modes Glass Transparent object diameter Helix Twisted / braided multi-core cable envelope diameter Page 7 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 8: Standard Interfaces

    Choice of any one of: PROFIBUS, EtherNet/IP or PROFINET (selectable via CDI4 or PCIS) *An optional RS-232-to-USB converter cable is available for connection to USB equipped computers. **CAN-bus protocol is proprietary and reserved for connection to other Proton Products equipment such as CDI4 interface display unit. PTIONAL INTERFACES Must be specified for installation at time of manufacture, cannot be retrofitted.

  • Page 9: Dimensional Drawings

    IMENSIONAL RAWINGS Page 9 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 10: Annotated Drawings

    Adjustable height stand Height stand adjusting screws DB25 interface CAN/POWER RS232/485 PROFI/EIP/DEV RJ45 Ethernet socket AC power inlet Earth bolt Air wipe air inlet WiFi antenna Page 10 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 11: Optional Accessories

    DGK 10k Super Fast is ideal when combined with the SMFD or FFT Analysis options. Faster measurement rates identify smaller flaws and higher frequency periodicity. Proton part number 00057SW010 Page 11 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 12 Requires the PI feedback controller interface option to be installed. Proton part number 00057SW011 Single Measurement Flaw Detection (SMFD) • High-speed lump and neck flaw detection. Proton part number 00057SW014 Page 12 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 13: Pc Software

    Length / m Proton part number CAN 9DD_003M 00041CB003 CAN 9DD_005M 00041CB005 CAN 9DD_010M 00041CB010 CAN 9DD_020M 00041CB020 CAN 9DD_030M 00041CB030 CAN 9DD_040M 00041CB040 Page 13 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 14: Height Stands

    Heavy-duty adjustable height stand • The 6-axis bracket used for mounting 2 x DG3200K gauges • Heavy-duty steel plate construction. Proton part number 00057MC039 Page 14 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 15: Power Supplies And Connectivity

    DB25 “INTERFACE” port to PSU-BOB-DG Name Length / m Proton part number DB25_003m(9.8ft) cable 00041CT003 DB25_005m(16ft) cable 00041CT005 DB25_010m(32ft) cable 00041CT010 DB25_020m(65ft) cable 00041CT020 DB25_030m(98ft) cable 00041CT030 Page 15 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 16: Installation

    If any optical window requires cleaning, then refer to the cleaning procedure detailed in this manual to minimise the risk of scratching the windows. Page 16 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 17: Optical Window Cleaning Procedure

    5. Repeat as necessary with fresh tissues or a clean section of cloth until the optical window is clean and free of all smears and smudges. Page 17 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 18: Installation Sequence

    Proton Products PSU-BOB breakout box or terminal strip. 6. Configure the gauge either via the CDI4 interface display unit or any of the above interfaces. Page 18 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 19: Mechanical Installation

    NSTALLATION The gauge must be securely mounted by its base to a fixed surface. It can either be secured to an end user supplied mount or to an optional Proton Products adjustable height stand. • Optimum measurement accuracy is achieved if the object is centred in the optical gate cavity.

  • Page 20: Installation On The Adjustable Height Stand

    Installation on the adjustable height stand Proton Products supplies an adjustable height stand which can position the measurement axis of the gauge within the height range from 955 to 1045mm. The height can be adjusted by releasing the adjusting screws.

  • Page 21: Arm Lifting Operation

    Fixing clip Latch handle 1. Push the latch handle to release the arm. 2. Lift the arm and use the clip to fix it. Page 21 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 22: Air Wipe Air Supply Installation

    0.5 - 1 μm solid particle count 1 - 5 μm solid particle count Water vapour pressure dew point ° C Oil aerosol and vapour 0.01 mg / m Page 22 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 23: Electrical Installation

    • Ensure that the shields of cables connecting to the end user’s equipment are clamped to earth at their destination. Page 23 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 24: Power Supply

    Powering off the gauge The gauge has no power switch; it may be powered off by switching off or disconnecting the power supply to the unit. Page 24 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 25: Configuration Via Cdi4

    1. Press the “Click to calibrate touch screen” message during gauge power on to access the screen calibration function. 2. Tap the screen as directed, the screen will be calibrated. Page 25 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 26: Home

    - Z error (Z diameter – Preset Z diameter) Press the button to access the function menu page. button to advance to “Home Page 3”. Press the Page 26 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 27: Home

    - Position of last neck flaw - Neck flaw count Press the button to access the function menu page. button to advance to “Home Page 5”. Press the Page 27 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 28: Home

    Press the button to access the function menu page. button to return to “Home Page 1”. Press the Page 28 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 29: Function Menus

    Press the button to advance to the next page. Page 29 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h) Press the button to return to the home page.
  • Page 30 Press the button to access the function menu page. Press the button to advance to the next page. Page 30 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 31 ABS: absolute shrinkage mode deducts the Shrinkage from the averaged measured diameter. Output diameter = (Measured diameter) – (Shrinkage) (Note that if the calculated value is negative, the output diameter will be displayed 0.) Page 31 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 32 • SMFD (Single Scan Flaw Detection) is NOT available in “Helix” mode. Units: Metric; Imperial Metric: Millimetre (mm) and metre (m) measurement units. Imperial: Inch (in) and feet (ft) measurement units. Page 32 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 33 If the “Reference Average Time” is set to too short a duration (i.e. close to the time duration of the flaws), then the flaws will significantly affect the value of the “Reference Diameter” and may result in the detection of false flaws. Page 33 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 34: Start Speed

    Setting a minimum “Start speed” prevents the SMFD function from logging flaws during line start-up and shutdown. Start length Setting a minimum “Length” prevents the SMFD function from logging flaws during line start-up and shutdown. Page 34 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 35 Do not forget to set to “OFF” to exit simulation mode and resume normal measurement operation. Dia compensation All measured diameter values are multiplied by this “Diameter Compensation” factor before display or reading through a communications interface. Page 35 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 36: Communications

    Press the button to access the function menu page. Press the button to advance to the next page. Page 36 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 37 Press the button to access the function menu page. Press the button to advance to the next page. Page 37 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 38: Interface

    AOP response: Instant; Average. Instant: Analogue output voltage represents the value of each individual measurement. Average: Analogue output voltage represents the time averaged measured value. Page 38 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 39 Under any (limit); Lump&Neck; Lump; Neck; Over average; Under average; Over X; Under X; Over Y; Under Y; Over Z; Under Z; Over ovality; Under ovality. Page 39 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 40 Preset: Use the fixed “Preset speed” value for the line speed. Pulse: Determine the line speed from the pulse input. Analogue: Determine the line speed from the analogue input voltage. Page 40 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 41: Gauge Information

    - CDI4 software version. - CDI4 software issue date. Press the button to return to the home page. Press the button to access the function menu page. Page 41 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 42: Store

    - Count down of the remaining statistics time or length until the next statistics result. Press the button to return to the home page. Press the button to access the function menu page. Page 42 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 43: Fft

    - FFT sampling window remaining time. Press the button to return to the home page. Press the button to access the function menu page. Page 43 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 44: Access Levels

    The Home pages 2, 3, 4, 5 can be set to be displayed or hidden by selecting “TRUE” or “FALSE”. It is necessary to unlock the relevant pages before their parameters can be set via the CDI4 interface. Page 44 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 45: Standard Communications Interfaces

    This CAN-bus interface is fitted as standard. It operates independently of the other communications interfaces and may be accessed at the same time as them. The CAN-bus interface uses a proprietary Proton Products protocol. It is exclusively used to communicate between the unit and other Proton Products modules. The unit automatically detects connection to other modules and configures the bus appropriately;...

  • Page 46: Rs-232 Communications

    The SLP RS-232 data format is: Number of data bits Parity Number of stop bits Flow control Default baud rate None None 115200 bit / s Page 46 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 47: Rs-422 / Rs-485 Communications

    The four-wire RS-422 interface may be converted to two-wire RS-485 operation by installation of the 2 shorting links shown above. Page 47 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 48: Profibus Communications

    Ensure that the cable shield is connected to this via the plug shield connection. PROFIBUS LED indicator LED status Indication i-BUS Continuous green Online PROFIBUS communications Continuous red Communication error Extinguished No communication Page 48 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 49: Profinet Communications

    Ensure that the cable shield is connected to this via the plug shield connection. PROFINET LED indicator LED status Indication i-BUS Continuous green Online PROFINET communications Continuous red Communication error Extinguished No communication Page 49 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 50: Ether Net / Ip Communications

    Ensure that the cable shield is connected to this via the plug shield connection. EtherNet / IP LED indicator LED status Indication i-BUS Continuous green Online EtherNet / IP communications Continuous red Communication error Extinguished No communication Page 50 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 51: Ethernet Communications

    LED status Indication Continuous green Online and connected Ethernet communications Flashing green Online but not connected Continuous red Critical link failure Flashing red Connection timeout Page 51 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 52: Opc Unified Architecture (Ua)

    OPC UA is a central element of Industry 4.0 providing seamless communication between IT and industrial production systems. OPC UA 1.03 has been supported on Proton DGK gauge as a standard interface. The OPC Client can exchange data (read / write) with DGK gauge (OPC Server) to real- time monitor and manage the gauge.
  • Page 53 OPC Client software). Note that only one OPC Client can connect to the gauge at the same time. Click “DA Client” button to enter the Data Access page. Page 53 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 54 Unfold the parameter list on the left side of the page, right-click and select Monitor on the pop- up menu, for example, Average diameter, the parameter will appear in the monitoring list Page 54 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 55 Right-click on the monitored parameter and select Delete on the pop-up menu to stop monitoring the parameter. Right-click and select Write on the pop-up menu to write a parameter to the gauge. Page 55 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 56 Enter the parameter value on the pop-up menu then click “OK” button to confirm. Page 56 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 57: Standard Electrical Interfaces

    LECTRICAL NTERFACES PEED PULSE INPUT The speed pulse input may be connected to a line speed gauge (such as a Proton Products SL or SLR series non-contact laser speed and length gauge). Measured line speed input is required for: •...

  • Page 58: Analogue Input

    The analogue input and its ground reference are isolated from earth. Specification Minimum Typical Maximum Units Input voltage measurement range Input voltage absolute range Input-to-earth voltage kΩ Input resistance Page 58 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 59: Logic Inputs

    • For 24V signals (such as from a PLC), the power dissipation in the 820Ω resistor can be reduced by connecting another 820Ω in series between the pull-up signal source and logic input. Page 59 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 60: Logic Inputs Configuration

    No reading 1=No Reading 0=OK No object 1=No Object 0=OK Window dirty 1=Window Dirty 0=OK Line speed too low for helix mode 1=Too Low Page 60 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 61 Line speed too high for helix mode 1=Too High 0=OK Gauge overheat 1=Gauge overheat 0=OK External alarm 1 1=Alarm 0=OK External alarm 2 1=Alarm Page 61 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 62: Relay Outputs

    If the relay contacts are used to switch inductive loads, then suppressors must be fitted to clamp voltage spikes. Specification Minimum Typical Maximum Units DC voltage between contacts Contact-to-earth voltage Current Ω On resistance (at a current of 10mA) Page 62 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 63: Optional Electrical Interfaces

    Analogue outputs and their shared ground reference are isolated from earth. • Analogue outputs are short circuit proof. Specification Minimum Typical Maximum Units Output voltage Output-to-earth voltage kΩ Load resistance Page 63 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 64: Pi Feedback Controller

    PIN input impedance POUT output voltage POUT output voltage (absolute forced) POUT output to earth voltage POUT output current Ω POUT output impedance Page 64 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 65: Pi Feedback Controller Connection To Production Equipment

    In this configuration, the PI feedback controller output voltage is added to a fixed control voltage from a potentiometer or PLC via the auxiliary control input on the extruder or capstan driver. The fixed Page 65 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 66 The system cannot function if R2 > 5  R1 since the maximum control range will be < 10%, which is normally not sufficient. Page 66 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 67: Interface Connector Pin Outs

    Logic inputs Logic input 1 V; Max ±30V REG.GND Power supply Power supply ground (0 V) +24V Power supply +24 V power supply Shield Page 67 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 68: Proton Standard Parameter Access Protocol

    Request ?[Input parameter number][Space][Number of parameters]<CR><LF> format Response [Input parameter value]<CR><LF> format Only consecutive parameter values may be requested in a block parameter request. Page 68 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 69: Writing Input Parameters

    For a data transfer rate of 1200 bit / s and a data length of seven 8-bit characters per parameter value, approximately 10 individual parameter values can be transferred per second. Page 69 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 70: Reading A Continuous Stream Of A Block Of Output Parameters

    The data stream can be terminated by sending an escape character to the gauge (ASCII code decimal 27 or the ‘Esc’ key or the ‘Ctrl’’[‘ key combination on a PC keyboard). Page 70 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 71: Modbus Parameter Access Protocol

    ODBUS PARAMETER ACCESS PROTOCOL This protocol provides access to individual parameters or blocks of parameters and is typically used in a production environment where the Proton Products instrument is connected to a computer, Modbus connected PLC or similar device. The parameters consist of 16-bit words (DW) and are divided into input and output groups: •...

  • Page 72: Input Parameters

    Preset Y upper limit 1=0.01um/0.01mil 0~20000000 50000 DW21 DW22 Preset Y lower limit 1=0.01um/0.01mil 0~20000000 50000 DW23 DW24 Preset Z upper limit 1=0.01um/0.01mil 0~20000000 50000 Page 72 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 73 The polarity of logic input 2 high Relays 0=Gauge OK;1=Over any limit; 2=Under any DW50 Relay 1 function limit;3=Flaw;4=Lump;5=N eck, 6=Over Average Upper limit;7=Under Page 73 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 74 P gain 1=1% 0~100 Analogue O/P Analogue O/P 1 0=Average ;1=X;2=Y;3=Z ;4=Ovality;5=Average DW63 error;6=X error;7=Y error;8=Z error;9=Ovaity error; Analogue O/P 2 Analogue O/P 3 Page 74 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 75 CAN BUS baud rate er=500 0=4800;1=9600;2=19200 DW85 RS232 baud rate ;3=38400;4=115200 0=Modbus;1=Proton;2=S DW86 RS232 protocol LP;3=Print 0=Modbus;1=Proton;2=S DW87 RS422/RS485 protocol 0=4800;1=9600;2=19200 DW88 RS422/RS485 baud rate ;3=38400;4=115200;5=2 50K;6=500K;7=1M Page 75 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 76 Zero of analogue O/P1 DW120 Gain of analogue O/P2 10000 DW121 Zero of analogue O/P2 DW122 Gain of analogue O/P3 10000 DW123 Zero of analogue O/P3 DW124 Page 76 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 77: Output Parameters

    0=OK,1=too low Line speed too high in helix mode 0=OK,1=too high Gauge too hot 0=OK;1=Gauge Hot External Alarm 1 0=OK,1=Alarm External Alarm 2 0=OK,1=Alarm Page 77 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 78 0~± 100 DW39 Cable position on Y axis 1=1% 0~± 100 DW40 Cable position on Z axis 1=1% 0~± 100 DW41 Line speed 1=0.1m/min{1=1ft/min} -32768~32767 Page 78 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)
  • Page 79 IP address for ETH xx.xx.xx.xx DW65 DW66 IP address for iBUS xx.xx.xx.xx DW67 DW68 Sub net Mask xx.xx.xx.xx DW69 DW70 Gateway xx.xx.xx.xx DW71 DW72 Gauge temperature 1=0.1℃ Page 79 of 80 Proton Products NEW InteliSENS DGk-i4 Series Diameter Gauge Instruction Manual (Issue 1h)

  • Page 80: Contact Details For Enquiries

    Proton Products is not responsible for consequential or incidental damage related to the provision or use of the information contained in this manual. • The information contained in this manual is the property of Proton Products and may not be circulated or distributed to third parties. •...

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