ABB Sensi+ GLA533-NG Installation And Commissioning Manual
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ABB Sensi+ GLA533-NG Installation And Commissioning Manual

ABB Sensi+ GLA533-NG Installation And Commissioning Manual

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I N S TA L L AT I O N A N D C O M M I S S I O N I N G G U I D E
Sensi+
GLA533-NG Gas Analyzer

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Summary of Contents for ABB Sensi+ GLA533-NG

  • Page 1 — I N S TA L L AT I O N A N D C O M M I S S I O N I N G G U I D E Sensi+ GLA533-NG Gas Analyzer...
  • Page 2 ABB product catalogs, the latter takes precedence. ABB reserves the right to make changes to the specifications of all equipment and software, and contents of this document, without obligation to notify any person or organization of such changes. Every effort has been made to ensure that the information contained in this document is current and accurate.

  • Page 3: Table Of Contents

    — Table of Contents 1 Safety ............5 Connecting the Power Cable ......37 Safety ..............37 Symbol Definitions ..........5 Connecting the Cable ........38 Personnel Safety ............6 Closing the Analyzer..........39 Handling the Instrument .........7 Powering Up the Analyzer ........41 General Lifting and Carrying Precautions ..7 Electrical Safety ............8 6 Introducing the Sensi+ Graphical User Improper Use ............8...
  • Page 4 C Technical Specifications ....C73 Measurement Specifications ......C73 Electrical Specifications ........C73 Environmental Specifications ......C74 Mechanical Specifications .......C74 Laser ...............C74 Communication ...........C74...

  • Page 5: Safety

    If you do not fully understand the information contained in this guide, or if the instrument shows any signs of damage, contact ABB. See the back cover of this guide for contact information. Symbol Definitions This document uses the following symbols to bring attention to key technical and safety-related information.

  • Page 6: Personnel Safety

    ABB assumes no liability for the user’s failure to comply with any of these safety requirements, which may result in personal injuries and/or instrument damages.

  • Page 7: Handling The Instrument

    Handling the Instrument The instrument weighs 50 kg (110 lb). It is not designed to be installed by one person. At least two people should be installing the instrument. To avoid personal injuries, make sure to follow the proper lifting and carrying precautions when handling the instrument.

  • Page 8: Electrical Safety

    Approval by ABB must be requested in writing for any activities beyond this scope. Repairs performed by ABB-authorized centers are excluded from this article.

  • Page 9: Cybersecurity

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
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  • Page 11: Preparing For Installation

    — C h a p t e r 2 Preparing for Installation Installing a Sensi+ gas analyzer requires some planning. You need to plan the: • physical location of the analyzer, • power supply to the analyzer (connection location, etc.), •...

  • Page 12: Clearance Requirements

    There should be clearance to the left and right of the analyzer to facilitate connection to the various ports. Moreover, if you are, or plan on, using a gas sampling system, ABB strongly recommends installing this system to the right of the analyzer and leaving additional clearance for this purpose.

  • Page 13: Planning Your Cabling

    Planning Your Cabling NOTICE Always comply with national codes and electrical standards. The Sensi+ gas analyzer is designed as a PERMANENTLY CONNECTED INSTRUMENT. The installation shall therefore plan for a means of disconnecting power to the instrument. This means of disconnecting the power: –...

  • Page 14: Planning Your Communications

    • No password by default • https://10.0.1.1 (mask 255.255.255.0) USB (a) 3.0 N.a. N.a. (software update (supports USB 2.0) and data download) 1 ABB strongly suggests that Ethernet connections have a bandwidth of 800 kb/s to ensure adequate operating performance. Installation and Commissioning Guide...

  • Page 15: Gathering Installation Tools

    Gathering Installation Tools Once you have finished planning your installation, you need to assemble a set of all the equipment necessary to perform the installation. Recommended Tools and Equipment (Not Provided) • 3 × 1 in NPT- (or M32-) compliant plugs (with associated tools) •...
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  • Page 17: Introducing Sensi+ Series Gas Analyzers

    — C h a p t e r 3 Introducing Sensi+ Series Gas Analyzers Sensi+ Series gas analyzers continuously monitor levels of contaminants in natural gas streams, report values and store data. The Sensi+ gas analyzer is a fully functional OA-ICOS laser-based spectrometer for post–processing- and pipeline-quality natural gas.

  • Page 18: Electronics Box (Ebox)

    Electronics Box (EBox) The EBox is the analyzer upper housing. It contains mainly the core electronics module (including external connection interfaces) and the graphical user interface (GUI) module. — Figure 3 Overview of the Sensi+ Gas Analyzer Electronics Box (closed) Wi-Fi antenna (optional) (see page 54)
  • Page 19 — Figure 4 Overview of the Sensi+ Gas Analyzer Electronics Box (opened) Internal connections (see page 20 and page 29) Access terminals (see page 29) Screen back panel (see page 29) Introducing Sensi+ Series Gas Analyzers...

  • Page 20: Screen

    Screen The 7-inch analyzer screen allows you to monitor values and events on site. The graphical user interface (GUI) module is comprised of a screen and an electronics module. It also incorporates gesture control sensors that allow you to navigate through various information panels (instrument readings, configuration, statuses, etc.) The various information panels are introduced in more details in “Introducing the Sensi+ Graphical User Interface”...

  • Page 21: Internal Terminals

    Internal Terminals The purpose of each of these terminals is explained in more details in “Connecting Sensi+” on page 27. — Figure 6 EBox Internal Terminals Introducing Sensi+ Series Gas Analyzers...

  • Page 22: Optical Box (Optobox)

    Optical Box (OptoBox) The OptoBox is the analyzer lower housing. It contains mainly the gas inlet and outlet interface, the wetted path assembly module (WPA; module where gas samples are routed for analysis), and the optical combiner module. The OptoBox should not normally be opened but for maintenance reasons. —...

  • Page 23: Installing Sensi

    — C h a p t e r 4 Installing Sensi+ Once your installation plan is complete and you have gathered all the necessary tools, you can install the gas analyzer. NOTICE The following procedures are recommendations based on best practices, but final decisions as to the best method of installing the gas analyzer belong to the technical person in charge on site.
  • Page 24 3 With the help of your colleague, lift the gas analyzer and place the gas analyzer holding bars (see Figure 1 on page 12) in the gaps between the appropriate bolts. — Figure 9 Placing the Analyzer on the U-channel U-channels 0 00 1 st at e: E X P...

  • Page 25: Earthing The Analyzer

    Earthing the Analyzer WARNING To ensure personnel protection, to protect against surges and to prevent explosions in potentially explosive environments, the use of a protective grounding connection is mandatory. NOTICE ONLY qualified personnel may perform the electrical installation of the gas analyzer. You must earth the Sensi+ gas analyzer once it has been properly secured to a strut channel structure.
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  • Page 27: Connecting Sensi

    ABB assumes no liability for user failure to comply with any of these safety requirements, which may result in personal injuries and/or instrument damages.

  • Page 28: Connecting Gas Lines

    • The Sensi+ gas analyzer is designed as a PERMANENTLY CONNECTED INSTRUMENT. The installation shall therefore plan for a means of disconnecting power to the instrument. This means of disconnecting the power: – must be included in the electrical installation; –...

  • Page 29: Accessing Internal Terminals

    Accessing Internal Terminals To access the Sensi+ internal terminals, you need to remove the EBox front cover and at least one of the side access port covers (see Figure 4 on page 19). To remove the EBox front cover: 1 Locate the M3 hexagonal locking screw on the right-hand side of the EBox and turn it clockwise to screw it into the housing.
  • Page 30 — Figure 13 Unscrewing the EBox Cover 3 Place the cover in a safe location where it will not fall and where the cover threads and glass window will be protected from damage and contamination. 4 Once the cover has been properly removed, unscrew the captive thumbscrew located on the left- hand side of the screen module.
  • Page 31 5 Gently pull on the screen module. It opens to the right, like a door. The internal terminals are now visible, and the screen back panel indicates the mapping of all internal terminals. — Figure 15 Internal Terminals Screen back Internal terminals panel —...
  • Page 32 6 With a flat head screwdriver, pry out the three red plastic plugs covering the access ports. — Figure 17 Removing the Red Plastic Plugs on the Left-hand Side of the EBox NON-ATEX plastic plugs NOTICE To maintain the ATEX certification, you must replace all red plastic plugs with properly rated cable connector blanking plugs (male 1 in NPT or M32 ×...

  • Page 33: Connecting To 4-20 Ma Output Terminals

    Connecting to 4–20 mA Output Terminals The 4–20 mA analog output (AO) terminals come with a default factory configuration. The 4 mA value corresponds to the minimum displayed value in the Measurements panel and the 20 mA value, to the maximum displayed value (see “Measurements Panel” on page 45). The analog output is linear in between these two thresholds.

  • Page 34: Connecting To Digital Terminals

    — Table 3 AO terminal configuration Terminal Connector Connection paSSIVe – -NU- – -NU- – -NU- – -NU- aCtIVe -NU- – -NU- – -NU- – -NU- – NOTICE For more information on the various cables used, see Table 1 on page 13, Table 2 on page 14, and “Connector Definitions”...

  • Page 35: Connecting To Digital Output Terminals

    — Figure 21 DIgital Input Terminals Electrical Configuration DI Internal Circuit DI Signal Sensi+ For Current >0.3 mA Logic Low <0.5 V DI Signal Undetermined 0.5 to 2.5 V Client Logic High >2.5 V 3.3 V – 30 V DI Dry Contact Client Both digital input (DI) terminal configurations are identical.

  • Page 36: Connecting To Communication Ports

    All digital output (DO) terminal configurations are identical. — Figure 23 DIgital Output Terminals Electrical Configuration DO Internal Circuit DO High Side Load DO Low Side Load Sensi+ Client Client 30Vmax 30Vmax — Table 5 DO Terminal Configuration Left pin Right pin COM (–) OUt (+)

  • Page 37: Connecting The Power Cable

    Connecting the Power Cable Once all internal connections have been completed, you need to bring power to the analyzer from the power distribution panel. NOTICE Inversing polarity of the DC voltage will permanently damage the instrument. The polarity of the power supply should be verified prior to connecting and powering up the instrument. NOTICE The power entry is isolated to support DC power supply with ground fault circuit interruptor (GFCI).

  • Page 38: Connecting The Cable

    — Figure 24 Internal Digital Input (DI) Terminals Connecting the Cable As shown in Figure 24 on page 38, the instrument comes with two terminals for positive and negative connectors (should two wires be needed to account for potential voltage drops between source and instrument).

  • Page 39: Closing The Analyzer

    Closing the Analyzer The Sensi+ gas analyzer complies with the IP66 and NEMA 4X standards. To ensure that the unit remains compliant once closed, precisely follow the steps indicated in the following pages. To properly close the unit: 1 Gently push the screen module back inside the instrument. —...
  • Page 40 — Figure 27 Putting the Cover Back On 4 Locate the M3 hexagonal locking screw on the right-hand side of the EBox and turn it counterclockwise to screw it out of the housing. — Figure 28 Screwing Out the M3 Locking Screw Installation and Commissioning Guide...

  • Page 41: Powering Up The Analyzer

    Powering Up the Analyzer NOTICE NEVER try and start the system if the ambient temperature is below freezing point. Once all connections are properly set, you can power up the gas analyzer. Once the analyzer is running, it is suggested to validate the wiring, as well as the readings obtained, at the interface panel connected to the Sensi+ by using overwrite functions available in the remote web interface (refer to the Sensi+ User Guide).
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  • Page 43: Introducing The Sensi+ Graphical User Interface

    — C h a p t e r 6 Introducing the Sensi+ Graphical User Interface Upon powering up the Sensi+ gas analyzer, the screen will go through a start-up sequence. It will display a graphical user interface (the Measurements panel; see Figure 31 on page 45) once the start- up sequence is completed.

  • Page 44: Gesture Navigation

    Gesture Navigation The gesture sensors located below the analyzer screen allow you to hand swipe up, down, left and right (one inch in front of the window) through various information panels, as illustrated below. — Figure 30 Gesture navigation System Diagnostics Measurements information...

  • Page 45: Information Panels

    Information Panels The following sections provide a brief introduction to the various information panels accessible on the gas analyzer screen. For more information on configuring the displayed values, alarms and alarm thresholds, as well as a more complete description of the various types of alarms, refer to the Sensi+ User Guide. Measurements Panel This is the main panel indicating the contaminants measured, the measurements themselves, and the general trends, as well as the presence of process and NAMUR alarms.

  • Page 46: Non-Linear Trend Panels

    Non-Linear Trend Panels Non-linear trend panels use warning and alarm threshold limits as the Y-axis separation. These panels are meant to highlight transitions between normal and outlier concentration values. — Figure 32 Non-Linear Thread Panel Installation and Commissioning Guide...

  • Page 47: Linear Trend Panels

    Linear Trend Panels In linear trend panels, the linear scaling gives a linear representation of the measured values but less appreciation of the alarm and warning thresholds. The main difference with non-linear trend panels is the Y-axis scaling. — Figure 33 Linear Trend Panel Introducing the Sensi+ Graphical User Interface...

  • Page 48: Alarms

    Alarms The alarms panel displays the various ongoing alarms that the analyzer is experiencing. To manage these alarms (acknowledgment, filtering, etc.), you need to use the Web remote interface (refer to the Sensi+ User Guide). — Figure 34 Alarms Panel Installation and Commissioning Guide...

  • Page 49: Diagnostics

    Diagnostics The diagnostic panel provides information on the state of important analyzer mechanical components (pump and block valve). The QR code on the right directs you to an ABB Web page. — Figure 35 Diagnostics Panel Introducing the Sensi+ Graphical User Interface 49...

  • Page 50: Advanced Diagnostics

    Advanced Diagnostics The advanced diagnostic panel provides more detailed information on specific components of the analyzer (measured values, gas and instrument temperatures and pressures, laser characteristics, etc.). Explanations on this advanced diagnostic panel are provided during formal advanced training. — Figure 36 Advanced Diagnostics Panel Installation and Commissioning Guide...

  • Page 51: System Information

    System Information The system information panel provides technical information specific to your analyzer. The QR code on the right directs you to an ABB Web page. — Figure 37 System Information Panel Introducing the Sensi+ Graphical User Interface...
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  • Page 53: Establishing Communication With Sensi

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 54: Connecting Remotely

    Via the External Ethernet Port To connect to the analyzer via the external Ethernet port: 1 Configure your laptop with the following fixed IP address: – Fixed IP Address : 10.0.0.x (replace the with any number except 0 or 1) –...
  • Page 55 — Figure 38 Analyzer Address in the Web Browser When your browser connects to the address entered, the Sensi+ application appears in the current browser tab. — Figure 39 Sensi+ Gas Analyzer Application (administrator access rights) Login/Logout icon NOTE: The interface that you see in Figure 39 might differ slightly, depending on your access rights. 2 Click the Login/Logout icon (see Figure 39).

  • Page 56: Changing Default Administrator Password

    NOTICE For cybersecurity reasons, it is considered a best practice to change passwords after initial analyzer installation, and regularly thereafter. Not doing so could expose your entire network to cyber attacks. See the following section for details. DO NOT lose the administrator passwords. If you lose them, you will have to completely wipe the analyzer to regain control.
  • Page 57 — Figure 41 Users Panel 4 On the Users panel, in the User list below, click the user named Administrator. Its information is displayed in the panel to the right. 5 If necessary, in the Administrator panel, change the Full name for something more meaningful. NOTE: The user name used when creating the user role cannot be changed.

  • Page 58: Performing Analyzer Validation

    Performing Analyzer Validation Analyzer validation is typically performed at the end of commissioning to ensure that the system is working properly from the beginning. NOTICE While validation mode is activated: • All analog ouputs (4 – 20 mA) will broadcast and report values as read by the analyzer. •...

  • Page 59: Rebooting The Analyzer

    Rebooting the Analyzer After performing the validation, it is good business practice to reboot the analyzer. To do so: 1 In the Sensi+ application sidebar, select Maintenance > Analyzer control. 2 In the Analyzer control panel, click Reboot instrument (see Figure 43). —...
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  • Page 61: Maintenance And Troubleshooting

    — C h a p t e r 8 Maintenance and Troubleshooting The Sensi+ gas analyzer does not require regular maintenance and does not contain any field- serviceable parts. Instrument fuses may need replacement if they have been submitted to an unusual voltage event.

  • Page 62: Diagnosing Problems

    Diagnosing Problems Most problems that could happen within the Sensi+ gas analyzer will be recorded as events in the Events table (refer to the Sensi+ User Guide). You will be informed of these problems either with alarms or by looking at the LEDs on the analyzer housing. The meaning of the various LEDs is explained below. —...

  • Page 63: Backing Up The Analyzer System

    Backing Up the Analyzer System Before performing software updates (see “Installing Software Updates” on page 65) or serious troubleshooting tasks, it is recommended to backup the complete analyzer system and not just system results and events. This is performed remotely via the Web interface, as explained below. NOTICE You will need the following to perform a complete analyzer backup: –...
  • Page 64 – Files are backed up. – The Sensi+ application restarts. 5 When you see the white screen with the ABB logo, disconnect the USB storage device from Sensi+. 6 Connect the USB storage device to your computer and verify that a folder named FROM_INSTRUMENT has been created.

  • Page 65: Installing Software Updates

    Installing Software Updates At some point in the future, you might be asked by ABB service representatives to update your analyzer software. Software updates can only be performed locally via a USB key. Before performing any software update, it is strongly recommended to export your system results and events (refer to the section “Managing Reports”...
  • Page 66 2 Check the content of the software package: — Figure 48 Content of the GLA533NG_Vx.x.x.ZIP Package — Figure 49 Content of the LIVE_IMAGE Folder 3 From the software package, unzip the folder LIVE_IMAGES to the root of the USB storage device. The content on the USB storage device should be as follows: —...
  • Page 67 9 Power OFF the analyzer for 10 seconds, then ON again. 10 Make sure that Sensi+ operates as expected and that its configurations are still valid. If there is no other analyzer software to update, ABB recommends deleting the content of the USB storage device.
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  • Page 69: A Connector Definitions

    — A p p e n d i x A Connector Definitions Inputs and Outputs NOTICE You must use copper wires only. Using other types of conductors could damage the instrument AND void the warranty. All terminals are properly identified in the instrument itself to simplify installation. —...
  • Page 70 Connector Connection Type Wire Max. length Screwdriver dO1 - dO5 digital Spring-loaded AWG #24 to #14 flat di1-di2 pull-up resistor Spring-loaded AWG #24 to #16 flat COM 1 provisioned for future use only COM 2 A70 Installation and Commissioning Guide...

  • Page 71: B Digital Output Logic And Wiring

    — A p p e n d i x B Digital Output Logic and Wiring Digital outputs are physically normally opened and cannot be configured by software (i.e., they always revert to their open position in situations of power failures). The logic and wiring implemented during installation must account for this state to ensure fail-safe operations.
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  • Page 73: Technical Specifications

    Maximum power consumption 100.0 W (peak at startup <15 s) Maximum current 10.0 A 1 As per IEC 61207 definitions 2 For safe operation, the maximum trending level shall not be exceeded. For operation at high levels, contact ABB. Technical Specifications...

  • Page 74: Environmental Specifications

    Environmental Specifications Operating temperature –14 °C to 55 °C (7 °F to 131 °F) (cold range can be extended when installation is using heated shelter/cabinet) Shipping/storage temperature –30 °C to 60 °C (–22 °F to 140 °F) Operating ambient humidity 5% to 95% RH, non-condensing (applicable to internal parts only) Installation location indoor/outdoor including wet area (excluding flooding)
  • Page 76 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

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