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twin busch TW227P Installation, Operation And Maintenance Manual

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Manual 2-post lift garage model / TW242GE
Page | 1
Misprints, errors and changes excepted.

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Summary of Contents for twin busch TW227P

  • Page 1 Manual 2-post lift garage model / TW242GE Page | 1 Misprints, errors and changes excepted.

  • Page 2: Table Of Contents

    Manual 2-post-lift TW227P / TW227P-G Table of contents 1. General..............................1 2. Identification of the instructions for use ....................1 3. Technical data ............................1 4. Modification of the product ......................... 2 5. Safety-related information ........................2 5.1 Safety instructions ............................ 2 5.2 Safety equipment ............................
  • Page 3 Manual 2-post-lift TW227P / TW227P-G 13.4 Hydraulic system............................. 25 13.5 Switch box............................... 26 13.6 Circuit diagrams ............................. 27 13.7 Spare parts list ............................29 Further attachment: ⋅ EU Declaration of Conformity TW227P_TW227P-G_2-Post-Lifts_Manual_uk_00_20240827.pdf Version: -00, 27.08.2024...
  • Page 4 Manual 2-post-lift TW227P / TW227P-G Important Information: ASSEMBLY You can find the assembly video for this lift on YouTube: www.youtube.com/watch?v=wVufUl57zkA or scan the QR code. PRODUCT PRESENTATION You can find the product presentation video for this lift on YouTube: www.youtube.com/watch?v=aXawcr_2OnE or scan the QR code.
  • Page 5 Busch product, from fine adjustment to maintenance and component replacement. The 24/7 Self-Service Centre is a versatile tool that helps you learn how to service and repair your Twin Busch lift, tyre changer or balancer yourself. To open the page on your mobile device, please visit twinbusch.com/qr...

  • Page 6: General

    The 2-post design means that a smaller footprint is required, making it ideal for tight spaces. In addition, the parking lift can be extended at any time to the right or left with additional TW227P parking lifts (in any number) by connecting them directly to each other.

  • Page 7: Modification Of The Product

    The manufacturer accepts no liability for improper installation, operation or overloading. Improper use also invalidates the CE certification and the validity of the certificate. If you wish to make any changes, please contact your dealer or the expert staff at Twin Busch GmbH beforehand. Safety-related information Read the operating instructions carefully before operating the lift.

  • Page 8: Safety Equipment

    Manual 2-post-lift TW227P / TW227P-G 5.2 Safety equipment The lift is equipped with the following safety devices to ensure safe operation *): ⋅ Safety catches ⋅ Throttle valve in hydraulic line ⋅ Limit switch ⋅ Support arm lock ⋅ Devices to prevent pinching and crushing (shaft protection, foot guard) ⋅...

  • Page 9: Warnings And Symbols

    Manual 2-post-lift TW227P / TW227P-G 5.4 Warnings and symbols All warnings are clearly visible on the lift to ensure that the user uses the device in a safe and appropriate manner. The warning signs must be kept clean and replaced if they are damaged or missing. Please read the signs carefully and memorise their meaning for future use.

  • Page 10: Compliance With The Product

    Manual 2-post-lift TW227P / TW227P-G 6. Compliance with the product The TW227P / TW227P-G 2-post lift is CE-certified and is compliant with the Machinery Directive 2006/42/EC, fulfilling the standards EN 1493:2022, EN 60204-1:2018 (look at: EU Declaration of Conformity, at the end of the user manual).

  • Page 11: Ground Conditions

    Manual 2-post-lift TW227P / TW227P-G 8.2 Ground conditions The lifting platform must be installed on a solid foundation with a compressive strength of more than 3 kg/mm², a flatness of less than 5 mm and a minimum thickness of 200 mm. Detailed information can also be found in the corresponding foundation plan on our homepage at www.twinbusch.co.uk.
  • Page 12 Manual 2-post-lift TW227P / TW227P-G M16x173 floor anchor b) Remove dirt and dust carefully after drilling (vacuum and blow out if necessary). Figure: Work steps for fixing the pillars 6) Attach the longitudinal supports of the pillars and the lateral carriageway beams.
  • Page 13 Manual 2-post-lift TW227P / TW227P-G 7) Attach the longitudinal supports of the pillars and the lateral carriageway beams. M20x45 screw M12x40 screw 8) Install the equalising chain and the electromagnet. Electromagnet on the outer surface of the Equalising chain Electromagnet...
  • Page 14 Manual 2-post-lift TW227P / TW227P-G 9) Installing the carriageway covers and the carriageway cross-member. Transverse M12x35 screw Carriageway cover M8x25 screw M12x35 screw 10) Fastening the secondary pillar and the side members of the two pillars. M16x173 floor anchor Page | 9...
  • Page 15 Manual 2-post-lift TW227P / TW227P-G 11) Fastening the secondary pillar and the side members of the two pillars. Hydraulic unit M8x20 screw Control unit M6x16 screw M8x20 screw Cantilever for control M8x20 screw M16x40 screw 12) Connecting the hydraulic lines.

  • Page 16: Checkpoints According To The Structure

    Manual 2-post-lift TW227P / TW227P-G 13) Filling the hydraulic system The hydraulic oil tank has a capacity of approx. 10 litres. To ensure that the lift functions correctly, you should fill the oil tank at least 80 % full with hydraulic oil. Hydraulic oil type: HLP 32...

  • Page 17: Commissioning

    Manual 2-post-lift TW227P / TW227P-G 9. Commissioning Safety precautions a) If the safety devices are defective or show abnormalities, the lift must not be put into operation under any circumstances! b) Check that all connections of the hydraulic lines are tight and functional. If there are no leaks, the lifting process can be started.

  • Page 18: Flow Chart Of The Control Unit (Control Box)

    Manual 2-post-lift TW227P / TW227P-G 9.3 Flow chart of the control unit (control box) Lowering process Lifting process Start Start Switch on the power Switch on the power Press the UP button (push-button) Press the DOWN button (push-button) Motor drives the gear pump The lift raises for approx.

  • Page 19: Lifting And Lowering Process

    Manual 2-post-lift TW227P / TW227P-G 9.4 Lifting and lowering process 9.4.1 Lifting process: 1. Read and understand the operating instructions before starting work. 2. Connect the power supply and turn the main switch to ON. 3. Park the vehicle with the vehicle's center of gravity centered between the two pillars.

  • Page 20: Emergency Drain In The Event Of A Power Failure

    Manual 2-post-lift TW227P / TW227P-G 9.5 Emergency drain in the event of a power failure 1. When the lifting carriage is NOT engaged a) Pull all the electromagnets to the outside of the two columns at the same time in order to open the safety catches and tie back with cable ties.
  • Page 21 Manual 2-post-lift TW227P / TW227P-G With the lifting carriage engaged a) Unscrew the sealing plug to be able to connect the manual hydraulic pump (not included in the scope of delivery). Motor Hydraulic connection Sealing plugs (hydraulic connection) Oil tank Figure: Sealing plug b) Actuate the hand lever of the hydraulic pump to supply the cylinder with oil and release the lock.

  • Page 22: Troubleshooting And Rectification

    10. Troubleshooting and rectification Attention: Do not hesitate to contact the expert staff of Twin Busch GmbH if you are unable to rectify an error yourself. We will be happy to assist you in rectifying the problem. In this case, document the error and send us pictures and a precise description of the error so that we can identify and remedy the cause as quickly as possible.

  • Page 23: Maintenance

    Manual 2-post-lift TW227P / TW227P-G 11. Maintenance Regular maintenance of your lift will ensure a long and safe service life. Suggestions for maintenance intervals and the activities to be carried out are listed below. How often you service your lift depends on the ambient conditions, the degree of soiling and, of course, the stress and load on the lift.

  • Page 24: Behavior In The Event Of An Incident

    If the lift malfunctions, simple faults may be the cause. Use the following list for troubleshooting *). If the cause of the error is not listed or cannot be found, please contact the expert Twin Busch GmbH team. Never attempt to carry out repairs yourself, especially on safety devices or electrical system parts.

  • Page 25: Appendix

    Manual 2-post-lift TW227P / TW227P-G 13. Appendix 13.1 Lifting platform dimensions Observe the minimum distance to the wall, Max. Wheelbase ca. 3038 depending on the vehicle With a tire diameter of 636 Extension by second TW227P Page | 20 Misprints, errors and changes excepted.

  • Page 26: Requirements Of The Foundation

    Manual 2-post-lift TW227P / TW227P-G 13.2 Requirements of the foundation Requirements for the concrete: - Concrete C20/25 according to DIN 1045-2 (previous designation: DIN 1045 concrete B25). - Floor must be level and have a flatness of less than 5 mm/m.
  • Page 27 Manual 2-post-lift TW227P / TW227P-G Other requirements: - The surrounding soil must be suitable for the load, e.g. no sandy soils, etc. - Reinforcements in the concrete are not mandatory for proper use of the lift, but are recommended. - If in doubt, the foundation should be determined and checked by a structural engineer.
  • Page 28 Manual 2-post-lift TW227P / TW227P-G For soil exposed to frost, note the following: For frost exposure, the concrete must comply with exposure class XF4, as dripping de-icing agent cannot be ruled out. This results in the following minimum requirements for the concrete when exposed to frost:...

  • Page 29: Diagram For Floor Fastening / Foundation Plan

    Manual 2-post-lift TW227P / TW227P-G 13.3 Diagram for floor fastening / foundation plan Page | 24 Misprints, errors and changes excepted.
  • Page 30 Manual 2-post-lift TW227P / TW227P-G 13.4 Hydraulic system 1. Master cylinder 2. Electric drain valve 3. Throttle valve 4. Motor 5. Clutch 6. Gear pump 7. Check valve (one-way valve) 8. Pressure relief valve (max.: 19.4 Mpa) 9. Throttle check valve 10.
  • Page 31 Manual 2-post-lift TW227P / TW227P-G 13.5 Switch box Page | 26 Misprints, errors and changes excepted.
  • Page 32 Manual 2-post-lift TW227P / TW227P-G 13.6 Circuit diagrams Page | 27 Misprints, errors and changes excepted.
  • Page 33 Manual 2-post-lift TW227P / TW227P-G Page | 28 Misprints, errors and changes excepted.
  • Page 34 Manual 2-post-lift TW227P / TW227P-G 13.7 Spare parts list Name Specification Quantity Picture Main switch LW26GS-20/04 Push button Y090-11BN Operating light AD17-22G-AC24 JBK-160VA380V-24V Transformer JBK-160VA220V-24V CJX2-1210/AC24 AC contactor DZ47-63 C16/3P Circuit breaker DZ47-63 C32/2P Circuit breaker DZ47-63 C3/1P Limit switch...
  • Page 35 Manual 2-post-lift TW227P / TW227P-G Name Specification Quantity Picture Relay holder PTF-08A Time relay ST6PA-5S/AC24V Time -Relay holder PYF-08AE Control unit housing 260*460*135 Page | 30 Misprints, errors and changes excepted.
  • Page 36 Notes...
  • Page 37 Notes...
  • Page 38 Notes...

This manual is also suitable for:

Tw227p-gTw227p-230Tw227p-230-g