twin busch TW 236 PE Installation, Operation And Maintenance Manual
  1. Manuals
  2. Brands
  3. twin busch Manuals
  4. Lifting Systems
  5. TW 236 PE
  6. Installation, operation and maintenance manual

twin busch TW 236 PE Installation, Operation And Maintenance Manual

2-post-lift
Hide thumbs Also See for TW 236 PE:
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TW 236 PE and is the answer not in the manual?

Questions and answers

Related Manuals for twin busch TW 236 PE

Summary of Contents for twin busch TW 236 PE

  • Page 2: Table Of Contents

    Manual 2-post lift TW236PE Table of contents General information ..........................1 Identification of the instructions for use ....................1 Technical data ............................1 Modification of the product ......................... 1 Safety-related information ........................2 5.1 Safety instructions ............................2 5.2 Warnings and symbols ..........................3 5.3 Safety equipment ............................
  • Page 3 Manual 2-post lift TW236PE 13.3 Foundation requirements and working area ..................... 27 13.4 Hydraulic system ............................30 13.5 Circuit diagrams ............................31 13.6 Detailed drawing and parts description of the lifting platform ..............35 13.7 Spare parts list ............................42 Further attachment: ⋅...
  • Page 4 Manual 2-post lift TW236PE Important information: ASSEMBLY You can find the assembly video for this lift on YouTube: https://youtu.be/b52lQ-uLe_g or scan the QR code. PRODUCT PRESENTATION You can find the product presentation video for this lift on YouTube: https://youtu.be/2acymPlgjIQ or scan the QR code. TW236PE_2-Post-Lifts_Manual_uk_00_20240418.pdf Version: -00, 18.04.2024...
  • Page 5 24/7 Service Center: Our 24/7 Self-Service Center is a mobile website designed for self-diagnosis of issues with your Twin Busch lift. Here, we provide an extensive video collection covering a wide range of relevant topics for your Twin Busch lift, from fine-tuning and maintenance to component replacement.

  • Page 6: General Information

    Likewise, improper use will invalidate the CE certification and the validity of the expert opinion. If there are any modification requests, please contact your dealer or the expert personnel of the Twin Busch GmbH beforehand. Page | 1...

  • Page 7: Safety-Related Information

    Manual 2-post lift TW236PE 5. Safety-related information Read the instruction manual carefully before operating the lift. Keep the instructions for reference. Follow the instructions carefully to obtain the best performance from the machine and to avoid damage due to personal fault.

  • Page 8: Warnings And Symbols

    Manual 2-post lift TW236PE 5.2 Warnings and symbols All warning labels are clearly visible on the lift to ensure that the user uses the equipment in a safe and appropriate manner. The warning signs must be kept clean and replaced if they are damaged or missing. Please read the signs carefully and memorise their meaning for future operations.

  • Page 9: Safety Equipment

    Manual 2-post lift TW236PE 5.3 Safety equipment For safe operation of the lifting platform, it is equipped with the following safety devices *): ⋅ Safety detents ⋅ Throttle valve in hydraulic line ⋅ Limit switch ⋅ Carrying arm locking device ⋅...

  • Page 10: Monitoring And Testing Of The Safety Equipment

    Manual 2-post lift TW236PE 5.5 Monitoring and testing of the safety equipment - Safety catch Function test, when lowering the lift, safety catches must engage simultaneously and stop the downward movement. - Throttle valve Fixed throttle, checking by user not possible - Limit switch When the limit switch is pressed, the motor stops or cannot start.

  • Page 11: Structure Of Lifting Platform

    Manual 2-post lift TW236PE 8. Structure of lifting platform 8.1 Before installation Tools and equipment required: ⋅ Suitable lifting tool for bulky and heavy components ⋅ Hammer, pliers ⋅ Phillips and slotted screwdriver ⋅ Set of Allen spanners ⋅ Spanner attachments and open-end spanners ⋅...

  • Page 12: Assembly Instructions

    Manual 2-post lift TW236PE 8.3 Assembly instructions 1) Remove the packaging and take out the box with the accessories and cover plates. Read and understand the operating instructions before proceeding. 2) First you have to put a support between both columns or lift one of the columns with the help of a lifting tool.
  • Page 13 Manual 2-post lift TW236PE 6) Install the Drive-over plate Column Drive-over plate Column 7) Fit the safety catches, the four electromagnets and the corresponding covers Safety catches Electromagnet on the Cover outer surface of the column 8) Fit the control unit or control box to the main column Page | 8 Misprints, errors and changes excepted.
  • Page 14 Manual 2-post lift TW236PE 9) Connect the electromagnet cables to the cable plugs (B) in the switch box Electromagnet Y-Cable (short) Control unit Y-Cable (long) Plug connector (B) Plug connector (B) Plug connector Figure: Electromagnet release connections Page | 9 Misprints, errors and changes excepted.
  • Page 15 Manual 2-post lift TW236PE 10) Assemble the hydraulic system a) Mount the motor unit M10 nut M10 spring washer M10 washer M10 spring washer M10x35 hexagon head b) Make sure that all hose ends are clean and free of dirt. c) Connect the hydraulic lines as shown in the following illustration or in the hydraulic circuit diagram.
  • Page 16 Manual 2-post lift TW236PE Steel cable for securing Hydraulic cylinder Hydraulic cylinder Motor unit Hydraulic conduit- Hydraulic conduit- connection connection Hydraulic- conduit- connection 11) Connect the carraiges to the steel cables a) Align the carraiges on both sides of the column approx. 800 mm above floor level. b) Make sure that the safety catches on both sides of the column are engaged before you start installing the steel cables.
  • Page 17 Manual 2-post lift TW236PE Caution: After adjusting the steel cable tension, the adjusting nuts on both sides of the column must be locked with another nut! 12) Mount the operating control unit on the control box a) Mount the control unit on the main column. b) Connect the power supply to the control unit as shown in the following figure.
  • Page 18 Manual 2-post lift TW236PE 13) Fit the drain coil and connect the plug connection C (plug) to the control unit. 14) Fit the protective covers for the hydraulic lines from bottom to top. Important: Make sure that the narrow opening points upwards. Protective cover 15) Mount the support arms a) Insert the support arms into the lifting carraiges, pay attention to the interlocking of the anti-...
  • Page 19 Manual 2-post lift TW236PE Direction of travel (car engine Short support arms this way) Long support arms Insert the support arm, lifting the support arm rotation lock. Insert bolt, secure with circlip. Page | 14 Misprints, errors and changes excepted.
  • Page 20 Manual 2-post lift TW236PE 16) Filling the hydraulic system The hydraulic oil tank has a capacity of approx. 10 litres. To ensure that the lift functions correctly, you should fill the oil tank to 80 % with hydraulic oil. Hydraulic oil type: HLP 32 17) Test run a) Follow the procedure in paragraph 9 Commissioning and make absolutely sure that NO vehicle is on the lifting platform during a test run.

  • Page 21: Test Points After Assembly

    Manual 2-post lift TW236PE 8.4 Test points after assembly Check Are the columns vertical to the floor? (90°) Are the two columns parallel to each other? Is the oil hose connected correctly? Is the steel cable correctly and firmly connected? Are all support arms correctly and firmly mounted? Are the electrical connections correct? Are the joints all screwed tight?

  • Page 22: Commissioning

    Manual 2-post lift TW236PE 9. Commissioning 9.1 Safety precautions a) If the safety devices are defective or show any abnormalities, the lifting platform must not be operated under any circumstances! b) Check all connections of the hydraulic lines for tight fit and proper functioning. If there are no leaks, a lifting operation can be started.

  • Page 23: Lifting And Lowering Process Flow Chart

    Manual 2-post lift TW236PE 9.3 Lifting and lowering process flow chart Lifting operation Lowering process Start Start Switch on the power Switch on the power Press the DOWN Press the Press the UP button (push button) button (push- DOWN button and the Anti button) Lift button...

  • Page 24: Operating Instructions

    Manual 2-post lift TW236PE 9.4 Operating instructions 9.4.1 Lifting operation 1. Read and understand the operating instructions before starting work. 2. Connect the power supply and turn the main switch to ON. 3. Park the vehicle with the vehicle's center of gravity centered between the two pillars. 4.
  • Page 25 Manual 2-post lift TW236PE 9.5 Emergency lowering function in the event of a power failure. 1. If the lifting carriage is not engaged. a) Pull all the electromagnets to the outside of the two columns at the same time in order to open the safety catches and tie back with cable ties.
  • Page 26 Manual 2-post lift TW236PE 2. With the lifting carriage engaged. a) Unscrew the sealing plug to open the manual hydraulic pump. to be able to connect. Motor Hydraulic connection Sealing plug (hydraulic connection) Oil tank Figure: Sealing plug b) Actuate the lever of the hydraulic pump to supply the cylinder with oil and release the lock.

  • Page 27: Troubleshooting

    10. Troubleshooting Attention: Do not hesitate to contact the expert staff of Twin Busch GmbH if you are unable to rectify an error yourself. We will be happy to assist you in rectifying the problem. In this case, document the error and send us pictures and a precise description of the error so that we can identify and remedy the cause as quickly as possible.

  • Page 28: Maintenance

    Manual 2-post lift TW236PE 11. Maintenance Regular maintenance of your lift will ensure a long and safe use of the lift. The following are suggestions for the maintenance intervals and the activities to be carried out. How often you service your lift depends on the environmental conditions, the degree of contamination and, of course, the stress and load on the lift.

  • Page 29: Behaviour In The Event Of An Incident

    If the lift malfunctions, simple faults may be the cause. Use the following list for troubleshooting *). If the cause of the error is not listed or cannot be found, please contact the expert Twin Busch GmbH team. Never attempt to carry out repairs yourself, especially on safety devices or electrical system parts.

  • Page 30: Appendix

    Manual 2-post lift TW236PE 13. Appendix 13.1 Packing list Material Name Drawing Property Columns (motor side) FL-8224E-A1 Component Columns FL-8224E-A2 Component Sledge FL-8224E-A3 Component Hydraulic unit Component Master cylinder FL-8224-A4-B3 Component Master cylinder FL-8224-A4-B2 Component Electrical system Component Steuereinheit Kabeln Steel cable L = 8785 mm FL-8224E-A6 Component...

  • Page 31: Lifting Platform Dimensions

    Manual 2-post lift TW236PE 13.2 Lifting platform dimensions Page | 26 Misprints, errors and changes excepted.

  • Page 32: Foundation Requirements And Working Area

    Manual 2-post lift TW236PE 13.3 Foundation requirements and working area Requirements for the concrete: - Concrete C20/25 according to DIN 1045-2 (previous designation: DIN 1045 concrete B25). - The floor must be level and have a flatness of less than 5 mm/m. - Newly poured concrete must cure for at least 28 days.
  • Page 33 Manual 2-post lift TW236PE Other requirements: The surrounding soil must be suitable for the load, e.g. no sandy soils, etc. Reinforcements in the concrete are not mandatory for proper use of the lifting platform, but are recommended. In case of doubt, the foundation should be determined and checked by a structural engineer. For soil exposed to frost, note the following: For frost exposure, the concrete must comply with exposure class XF4, as dripping de-icing agent cannot be ruled out.
  • Page 34 Manual 2-post lift TW236PE Concrete: C20/25, rest for 28 days Concrete thickness >200 mm Flatness < 5 mm Page | 29 Misprints, errors and changes excepted.

  • Page 35: Hydraulic System

    Manual 2-post lift TW236PE 13.4 Hydraulic system 1. Master cylinder 2. Secondary cylinder 3. Manual drain valve 4. Throttle valve 5. Motor 6. Clutch 7. Gear pump 8. Check valve (one-way valve) 9. Pressure relief valve (max.: 19.4 Mpa) 10. Throttle check valve 11.

  • Page 36: Circuit Diagrams

    Manual 2-post lift TW236PE 13.5 Circuit diagrams Page | 31 Misprints, errors and changes excepted.
  • Page 37 Manual 2-post lift TW236PE Page | 32 Misprints, errors and changes excepted.
  • Page 38 Manual 2-post lift TW236PE Page | 33 Misprints, errors and changes excepted.
  • Page 39 Manual 2-post lift TW236PE Page | 34 Misprints, errors and changes excepted.

  • Page 40: Detailed Drawing And Parts Description Of The Lifting Platform

    Manual 2-post lift TW236PE 13.6 Detailed drawing and parts description of the lifting platform Spare part number Name Specification Quantity Feature HEB0018 Steel cable L=8820 mm FL8224-A6 Assembly M16 hexagon nut GB/T610-2000 Standard HEB0515 M16*170 anchor bolt Standard Page | 35 Misprints, errors and changes excepted.
  • Page 41 Manual 2-post lift TW236PE Spare part Name Specification Quantity Feature E-HEB0172 Motor/hydraulic unit Assembly E-HEB0099 Oil line L=500 mm Assembly E-HEB0064 Hydraulic contra-angle Assembly E-HEB0100 Oil line L=2250 mm Assembly Cylinder connection E-HEB0066 Assembly Sealing ring Standard Cylinder connection E-HEB0066 Assembly E-HEB0118 Hydraulic cylinder (2-...
  • Page 42 Manual 2-post lift TW236PE Spare part Name Specification Quantity Feature E-HEB0013 Safety catch 8224E-A1-B2 Galvanised E-HEB0013-3 Screw to holder M6*16 GB/T818-2000 Standard M6*10 (cross recess) GB/T818-2000 Standard E-HEB0014 Electromagnet MQZ2-10 8224E-A1-B4 Assembly Ø20 Cable entry ring 8224E-A1-B6 Rubber E-HEB0034 Electromagnet cover 8224E-A1-B5 Plastic M5*10...
  • Page 43 Manual 2-post lift TW236PE Spare part Name Specification Quantity Feature Snap ring Standard E-HEB0381 Idler pulley (bottom) FL-8224-A1-B2 galvanised E-HEB0080 Lifting carriage guide FL-8224-A3-B6 Nylon E-HEB0538 Unlocking rod Tooth piece FL-8224-A3-B2 galvanised E-HEB0539 Pressure spring unlocking rod FL-8224-A3-B5 galvanised E-HEB0056 Tooth piece support arm locking FL-8224-A3-B6 galvanised...
  • Page 44 Manual 2-post lift TW236PE Spare part number Name Specification Quantity Feature E-HEB0008 Solenoid coil for drain valve DC/24V Standard E-HEB0326 Lowering speed valve Standard E-HEB0090 Hydraulic pump block Standard E-HEB0134-2 Oil suction pipe Plastic E-HEB0012 Oil filter Standard E-HEB0149 Oil tank (round) Plastic E-HEB0127-1 Oil pump...
  • Page 45 Manual 2-post lift TW236PE Page | 40 Misprints, errors and changes excepted.
  • Page 46 Manual 2-post lift TW236PE Spare part number Name Specification Feature Quantity Enquiry Cover plate 8225E-A1-B3 Assembly Threaded hooks/nuts/column TW SAK 8224-A13 Standard protection cover (set) E-HEB0035 Column protection cover 2700*140 Fabric E-HEB0381 Rope deflection pulley incl. bearing Standard E-HEB0051 Mounting rubber D12cm Rubber E-HEB0041 Turntable with double thread...

  • Page 47: Spare Parts List

    Manual 2-post lift TW236PE 13.7 Spare parts list Spare part number Name Specification Quantity Picture LW26GS- Main switch E-HEB0002 20/04 Pushbutton Y090-11BN E-HEB0071-1 Pushbutton Y090-11BN E-HEB0071-3 Lock Pushbutton Y090-11BN E-HEB0071-1 Down Pushbutton Y090-11BN E-HEB0071-1 Antilift AD17-22G- Mains indicator light E-HEB0011 AC24 BK-160VA / E-HEB0073-4...
  • Page 48 Manual 2-post lift TW236PE Spare part number Name Specification Quantity Picture Bridge rectifier with KBPC5A-35A E-HEB0043 capacitor 4700UF/50A Switching relay E-HEB0004-AC8 LY2NJ/AC24, red LY2NJ/AC24V LED, 8-pin Relay base for E-HEB0005-8 PTF-08A switching relay ST6PA- E-HEB0006 Time relay 5S/AC24V Socket for timing PYF-08AE E-HEB0006a relay...
  • Page 49 Notes...
  • Page 50 Notes...

This manual is also suitable for:

Tw 236 pe-400Tw 236 pe-230

Table of Contents