twin busch Basic-Line TW 242 GE Installation, Operation And Maintenance Manual
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twin busch Basic-Line TW 242 GE Installation, Operation And Maintenance Manual

2-post-lifts garage model, lifting capacity: 4200 kg
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Manual of 2-post lift garage model TW242GE
TW242GE_2-post_lift_garage_model_manual_uk_00_20231206.pdf
Version: -00, 06.11.2023

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  • Page 1 Manual of 2-post lift garage model TW242GE TW242GE_2-post_lift_garage_model_manual_uk_00_20231206.pdf Version: -00, 06.11.2023...

  • Page 2: Table Of Contents

    Manual of 2-post lift garage model TW242GE Table of contents 1. General information ..........................1 2. Identification of the instructions for use ....................1 3. Technical data ............................1 4. Modification of the product ......................... 1 5. Important notes / warnings........................2 5.1 Important note ............................
  • Page 3 Manual of 2-post lift garage model TW242GE 13.1 Packing list for the lift ..........................21 13.2 General diagram ............................22 13.3 Diagram for floor fastening / foundation plan ..................23 13.4 Hydraulic system ............................26 13.5 Circuit diagrams ............................27 13.6 Exploded views ............................

  • Page 4: General Information

    The manufacturer accepts no liability for improper installation, operation or overloading. Improper use also invalidates the CE certification and the validity of the certificate. If you require any changes, please contact your dealer or the expert staff at Twin Busch GmbH beforehand. Page | 1...

  • Page 5: Important Notes / Warnings

    Manual of 2-post lift garage model TW242GE 5. Important notes / warnings 5.1 Important note Neither the manufacturer nor the seller will accept liability for improper installation, improper operation, overloading or unsuitable ground conditions. This model is specially designed for lifting cars that do not exceed the maximum authorised weight. If you use the lift for other purposes, neither the manufacturer nor the seller will be liable for accidents or damage.

  • Page 6: Safety Devices

    Manual of 2-post lift garage model TW242GE 5.4 Safety equipment The lift is equipped with the following safety devices to ensure safe operation *): ⋅ Safety catches ⋅ Throttle valve in hydraulic line ⋅ Limit switch ⋅ Support arm lock ⋅...

  • Page 7: Warnings And Symbols

    Manual of 2-post lift garage model TW242GE 5.6 Warnings and symbols All warnings are clearly visible on the lift to ensure that the user uses the device in a safe and appropriate manner. The warning signs must be kept clean and replaced if they are damaged or missing. Please read the signs carefully and memorise their meaning for future use.

  • Page 8: Load Distribution

    Manual of 2-post lift garage model TW242GE 5.7 Load distribution 6. Conformity with the product The TW 242 GE 2-post lift is CE-certified and complies with the Machinery Directive 2006/42/EC and fulfils the standards EN 1493:2022, EN 60204-1:2018 (see under: EU Declaration of Conformity, at the end of the instructions for use).

  • Page 9: Machine Description

    Manual of 2-post lift garage model TW242GE 7.2 Machine description Column Motor unit Hydraulic cylinder Control unit Lifting carriage Turntable Support arm Drive-over plate Page | 6 Misprints, errors and changes excepted.

  • Page 10: Installation

    Manual of 2-post lift garage model TW242GE 8. Installation 8.1 Before installation 8.1.1 Tools and equipment required: ⋅ Appropriate equipment ⋅ Hydraulic oil HLP32 ⋅ Impact drill ⋅ Spanner attachments and open-end spanners, a set of Allen keys, Phillips and slotted screwdriver ⋅...

  • Page 11: Structure

    Manual of 2-post lift garage model TW242GE 8.3 Structure Step 1: Remove the packaging and take out the box containing the individual parts and cover plates. Read and understand the operating instructions before proceeding. Step 2: Firstly, place a support between the two posts or lift one of the two posts using a suitably secure lifting device, then remove the screws from the frame.
  • Page 12 Manual of 2-post lift garage model TW242GE Step 5: Attach the mechanical safety interlocks, and electromagnets, two to each column. Security closing plate Positioning aid Electromagnet Phillips head screw M6x10 Phillips head screw M6x10 Electro-magnet Safety interlock Step 6: Attach the base plate. Raise the two carriages by hand approx. 800 mm from the ground to lock them with safety latches and then place the base plate between two base plates of the columns.
  • Page 13 Manual of 2-post lift garage model TW242GE Step 7: Install the steel cables. 1. Align the carriages on both sides approx. 800 mm above the floor. 2. Ensure that the safety catches on both columns are engaged before attempting to connect the ropes. 3.
  • Page 14 Manual of 2-post lift garage model TW242GE Step 8: Mount the motor unit Anti-shock cushion M10 nut M10 spring washer M10 washer M10x35 hexagon head screw Step 9: Connect the oil hose as shown in the following illustration. Motor unit Hydraulic hose connection Hydraulic cylinder...
  • Page 15 Manual of 2-post lift garage model TW242GE Step 10: Connect the cable. 1. Mount the switch box on the main pillar Switch box M5x10 Phillips head screw 2. Connect the quick connector between the electromagnets. Quick connector Adjustable bolt Page | 12 Misprints, errors and changes excepted.
  • Page 16 Manual of 2-post lift garage model TW242GE Electromagnet Electromagnetic cable 2 Electromagnetic cable 3 Control box Electromagnetic cable 4 Quick connector Electromagnetic cable 1 (runs through the slotted base plate) 3. Connect the solenoid valve cable and the motor cable Step 11: Attach the protective devices for cables and oil hoses.
  • Page 17 Manual of 2-post lift garage model TW242GE Pull and turn to release the lock Locking device Step 13: Fitting the protective bracket. Support Turntable M8*12 screw Step 14: Filling the hydraulic oil. The oil tank has a capacity of 10 litres. To ensure that the lift works, you should fill the tank to 80% with hydraulic oil (when the support arms are in the lowest position).

  • Page 18: Checkpoints After Installation

    Manual of 2-post lift garage model TW242GE Step 15: Test run. the operating instructions and ensure that no vehicle is on the lift during a test run. 1. Follow no vehicle may be on the lift during a test run. 2.

  • Page 19: Operating Instructions

    Manual of 2-post lift garage model TW242GE 9. Operating instructions Safety precautions 9.1.1 Check all connections of the oil hose. If there are no leaks, the lifting process can be started. 9.1.2 If the safety devices fail, the lift must not be used! 9.1.3 If the vehicle's centre of gravity is not in the middle, the lift must not be started up or shut down.

  • Page 20: Operating Instructions (Lifting And Lowering Process)

    Manual of 2-post lift garage model TW242GE 9.3 Operating instructions (lifting and lowering process) Lifting process: 1 Read and understand the operating instructions before starting work. 2. Park the vehicle between the two pillars. 3 Align the lift so that the pick-up points on the vehicle are in line with the lift. Make sure that the vehicle is positioned correctly.

  • Page 21: Operating Instructions

    Manual of 2-post lift garage model TW242GE 10. Operating instructions CAUTION: Do not hesitate to contact us if you are unable to rectify the fault yourself. We will help you as quickly as possible. If you send us a detailed description of the fault or pictures, we can recognise and rectify the problem more quickly.

  • Page 22: Maintenance

    Manual of 2-post lift garage model TW242GE 11. Maintenance Simple and inexpensive regular maintenance can guarantee you a long and safe use of the lift. The following are suggestions for regular maintenance. How often you service your lift depends on how often you use it. The following points must be lubricated: Description Upper pulley...

  • Page 23: Annual Inspection Of The Parts

    If the lift malfunctions, simple faults may be the cause. Use the following list for troubleshooting *). If the cause of the fault is not listed or cannot be found, please contact the expert Twin Busch GmbH team. Never attempt to carry out repairs yourself, especially on safety equipment or electrical system components.

  • Page 24: Appendix

    Manual of 2-post lift garage model TW242GE 13. Appendix 13.1 Packing list for the lift Licence plate Material Name Description of the Quantity number Main column assembly FL-8224SE-A1 Assembly Secondary column FL-8224SE-A2 Assembly Mounting the slide FL-8224SE-A3 Assembly Aggregate Assembly Oil cylinder FL-8224T-A4-B3 Assembly...

  • Page 25: General Diagram

    Manual of 2-post lift garage model TW242GE 13.2 General diagram Page | 22 Misprints, errors and changes excepted.

  • Page 26: Diagram For Floor Fastening / Foundation Plan

    Manual of 2-post lift garage model TW242GE 13.3 Diagram for floor fastening / foundation plan M16x180 Concrete: Leave to rest for 28 days Concrete thickness >200 mm Bolt size: M16x180 Flatness <5 mm Page | 23 Misprints, errors and changes excepted.
  • Page 27 Manual of 2-post lift garage model TW242GE Concrete requirements: In accordance with the DIN 1045-2 and DIN EN 206-1 standards, concrete with the designation C20/25 (old standard: B25) is produced. This concrete is composed of CEM II 32.5 in accordance with EN-197-1 as a binder, a grain size group of 0/22, whereby the grain size is in the range from 0 to 22 mm, and a maximum grain size of 22 in accordance with DIN EN 12620.
  • Page 28 Manual of 2-post lift garage model TW242GE Other requirements: The surrounding soil must be suitable for the load, e.g. no sandy soils, etc. Reinforcement of the concrete is only not necessary for the lifting platform if it is used properly. If in doubt, the foundation should always be determined/checked by a structural engineer.

  • Page 29: Hydraulic System

    Manual of 2-post lift garage model TW242GE 13.4 Hydraulic system 1. Master cylinder 2. Secondary cylinder 3. Manual pressure release valve 4. Throttle valve (adjustable) 5. Engine 6. Connection 7. Gear pump 8. Directional valve 9. Pressure relief valve 10. Throttle valve 11.

  • Page 30: Circuit Diagrams

    Manual of 2-post lift garage model TW242GE 13.5 Circuit diagrams Single-phase: Page | 27 Misprints, errors and changes excepted.
  • Page 31 Manual of 2-post lift garage model TW242GE Three-phase: Page | 28 Misprints, errors and changes excepted.
  • Page 32 Manual of 2-post lift garage model TW242GE Page | 29 Misprints, errors and changes excepted.
  • Page 33 Manual of 2-post lift garage model TW242GE Page | 30 Misprints, errors and changes excepted.
  • Page 34 Manual of 2-post lift garage model TW242GE Page | 31 Misprints, errors and changes excepted.

  • Page 35: Exploded Views

    Manual of 2-post lift garage model TW242GE 13.6 Exploded views Name Drawing Property Grade FL-8224S-A7 Steel cable L=7470mm Assembly GB/T610-2000 Hex nut M16 Standard GB/T95-1985 Class C flat washer M16 Standard Expansion bolt M16*180 Standard Page | 32 Misprints, errors and changes excepted.
  • Page 36 Manual of 2-post lift garage model TW242GE Name Drawing Property Grade Rubber oil hose L=2550 Assembly Power unit (electrical release) Assembly PU oil hose L=500 Assembly Composite connector Assembly Composite washer Match with Standard Square Connector Assembly Drive oil cylinder FL-8224S-A6-B2 Assembly Type B circlip 25...
  • Page 37 Manual of 2-post lift garage model TW242GE Name Drawing Property Grade Positioning block FL-8224E-A1-B3 Zinc plating Safety locking plate FL-8224E-A1-B2 Zinc plating Cross cap screw M6*16 GB/T818-2000 Standard Cross cap screw M5*10 GB/T818-2000 Standard Electromagnet protection FL-8224E-A1-B5 Plastic φ20 hose clip FL-8224-A1-B6 Rubber Cross cap screw M5*10...
  • Page 38 Manual of 2-post lift garage model TW242GE Name Drawing Property Grade Type B circlip 25 GB/T894.2-1986 Standard Bearing 2516 SF-1 Standard Down pulley FL-8224T-A1-B2 Zinc plating Slider FL-8224T-A3-B2 Nylon Pulling rod FL-8224-A3-B2 Zinc plating Pressure spring FL-8224-A3-B5 Zinc plating Teeth block FL-8224-A3-B6 Zinc plating Elastic pin 5*35...
  • Page 39 Manual of 2-post lift garage model TW242GE Name Drawing Property Grade Top plate Assembly FL-8224T-A1-B3 Class C flat washer M12 Standard GB/T95-1985 Spring washer M12 Standard GB/T93-1987 Hex head full swivel screw M12*20 Standard GB/T5781-2000 Hex nut M6 Standard GB/T6170-2000 Class C flat washer M6 Standard GB/T95-1985...
  • Page 40 Manual of 2-post lift garage model TW242GE Name Drawing Property Grade Lifting tray FL-8224-A7-B3-C1 Assembly Type B circlip 30 GB/T894.2-1986 Standard Inside swivel sheath FL-8224-A7-B3-C3 Q235A Base plate FL-8224T-A10 Q235A Long tensile arm TW-236E-A20-B1 Welded Long feet protection fender FL-8224-A18-B4 Welded Long arm FL-8224-A18-B1...

  • Page 41: Spare Parts List

    Manual of 2-post lift garage model TW242GE 13.7 Spare parts list Name Spec. Pic. Grade Power switch LW26GS-20/04 Button LAY711BN12 Power indicator AD17-22G-AC24 JBK3-160VA400V-24V Transformer JBK3-160VA230V-24V AC contactor CJX2-1210/AC24V DZ47-63 C16/3P Circuit breaker DZ47-63 C32/2P Circuit breaker DZ47-63 C3/1P Limit switch ME8108 Emergency stop LAY701ZS42...
  • Page 42 Manual of 2-post lift garage model TW242GE Mechanical spare parts list Name Drawing# Property Grade FL-8224T-A3-B2 Slider Nylon 1010 FL-8224-A7-B3-C4 Rubber lifting pad Rubber 8224E-A7-B4-C4 Y-shape seal ring KD 63*48*10 O-shape seal ring (ID)23.6*3.55 Anti-dust ring DHS 40*48*5/6.5 Page | 39 Misprints, errors and changes excepted.

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