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Putzmeister Sprayboy P 12 Operating Instructions Manual

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Operating Instructions
for the machine operator and maintenance personnel
always keep by the machine
Translation of the original instructions
Auger pump
Sprayboy P 12
Machine no.
2-0819
365484000_en

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Summary of Contents for Putzmeister Sprayboy P 12

  • Page 1 Operating Instructions for the machine operator and maintenance personnel always keep by the machine Translation of the original instructions Auger pump Sprayboy P 12 Machine no. 2-0819 365484000_en...
  • Page 2 Putzmeister Mörtelmaschinen GmbH Max–Eyth–Straße 10 72631 Aichtal Tel.: +49 7127 599-0 Service-Hotline: +49 7127 599-699 Fax: +49 7127 599-743 E-Mail: mm@putzmeister.com Web: www.pmmortar.de...

  • Page 3: Table Of Contents

    Table of contents . . . Table of contents Guide to the Operating Instructions ........1 — 1 Foreword ......................... 1 — 3 Icons and symbols ......................1 — 4 1.2.1 Layout of warning notices ....................1 — 5 Safety regulations ..............2 —...
  • Page 4 Table of contents . . . 2.6.2 Qualified personnel ......................2 — 11 2.6.3 Subject expert ......................... 2 — 11 Sources of danger ......................2 — 11 2.7.1 General sources of danger ....................2 — 11 2.7.2 Danger from hot machine components ................2 —...
  • Page 5 Table of contents . . . Options ..........................3 — 7 Safety equipment ......................3 — 7 3.7.1 EMERGENCY STOP button ................... 3 — 8 3.7.2 Protective grille ........................ 3 — 9 Description of the functions ..................... 3 — 10 Control cabinet ........................
  • Page 6 Table of contents . . . 6.2.1 Without EMERGENCY STOP button ................6 — 3 6.2.2 With EMERGENCY STOP button ................... 6 — 4 Starting to pump ......................6 — 5 Pumping operations ......................6 — 6 Mixing and pumping ......................6 —...
  • Page 7 Table of contents . . . 8.5.4 Fitting/removing the auger pump ..................8 — 11 8.5.5 Adjusting the auger pump ....................8 — 14 Decommissioning ..............9 — 1 Temporary decommissioning ..................9 — 3 Shutting down the machine ..................... 9 —...
  • Page 8 A — 6...
  • Page 9 In this chapter you will find notes and information that will help you use these Operating Instructions. If you have any queries, please contact us in confidence at: Putzmeister Mörtelmaschinen GmbH Max-Eyth-Straße 10 72631 Aichtal, Germany Tel.: +49 (0)7127 599-0 Fax: +49 (0)7127 599-743 E-mail: mm@putzmeister.com...
  • Page 10 1 — 2...

  • Page 11: Guide To The Operating Instructions

    Guide to the Operating Instructions Foreword These Operating Instructions aim to help you to familiarise yourself with the machine and make use of its applications as designated. The Operating Instructions contain important information on how to operate the machine safely, properly and economically. Observing these instructions helps to avoid danger, to reduce repair costs and downtimes and to increase the reliability and service life of the ma‐...

  • Page 12: Icons And Symbols

    The pages are divided into chapters, where they are numbered con‐ secutively. Example: 3 – 2 (chapter 3 – page 2) © Putzmeister Mörtelmaschinen GmbH Icons and symbols The following icons and symbols are used: Icon/symbol/ Meaning designation ▶...

  • Page 13: Layout Of Warning Notices

    Guide to the Operating Instructions Icon/symbol/ Meaning designation Special tools are required. This icon is followed by a list of special tools that are required to carry out the task. (Normal tools, i.e. conventional tools or tools carried in the vehicle, are not listed spe‐ cially.) This icon is followed by an indication of required maintenance work.
  • Page 14 Guide to the Operating Instructions WARNING Indicates a dangerous situation in which an accident resulting in se‐ rious or fatal injuries may occur. ▶ After identifying the risk, instructions are set out which are inten‐ ded to avoid or remedy the risk. CAUTION There is a risk of injury to the entire body, however there is no risk of serious or fatal injuries.

  • Page 15: Safety Regulations

    Safety regulations This chapter summarises the most important safety regulations. This chapter must be read and understood by all persons who come into contact with the machine. The various regulations also appear again at the appropriate points in the Operating Instructions. Special safety regulations may be necessary for some tasks.
  • Page 16 2 — 2...

  • Page 17: Definition Of Terms

    Safety regulations Definition of terms The following sections explain the terms used in these operating in‐ structions and describe the requirements for specific groups of per‐ sonnel. 2.1.1 Auger pump Depending on the model, the auger pump is a machine designed for site-made mixes and processing premixed dry mortar and self-level‐...

  • Page 18: Service Technician

    Safety regulations 2.1.7 Service technician Personnel qualified or authorised by the manufacturer to perform maintenance tasks. 2.1.8 Maintenance Maintenance includes all measures required to inspect and repair a machine. 2.1.9 Workplace The workplace is the area in which people must remain in order to carry out the work.

  • Page 19: Onwards Sale

    Safety regulations Observe the following basic principles: ● Safety equipment must not be removed, decommissioned or other‐ wise modified. ● Safety equipment removed for maintenance work must be fitted again as soon as work is complete. ● Following assembly, the safety equipment must be checked to en‐ sure it is fully functional.

  • Page 20: Improper Use

    Safety regulations The P12 auger pump is intended exclusively for mixing and pumping premixed dry mortar and site-made mixes with a particle distribution of up to 6 mm through delivery lines with a maximum nominal diame‐ ter of 50 mm. Filling of the auger pump is carried out at the hopper.

  • Page 21: Removal Or Modification Of Safety Equipment

    Safety regulations 2.4.2 Removal or modification of safety equipment Depending on the model, the machine is fitted with different safety equipment for protection against serious personal injury. Removing, modifying or decommissioning safety equipment is pro‐ hibited. If safety equipment has been modified, damaged, removed or is not fully functional, the machine must be shut down and secured immedi‐...

  • Page 22: Transport

    Safety regulations 2.4.7 Transport The machine may only be transported as stated. During transport, lift‐ ing equipment, lifting tackle or other auxiliary devices that are unsuita‐ ble or not reliable and safe in operation must not be used. Loading the machine with unauthorised materials and accessories, as well as exceeding the maximum permissible gross weight of the machine, is prohibited.

  • Page 23: Changing The Works Settings

    Safety regulations 2.4.10 Changing the works settings The works settings must not be changed. A few examples are listed below: ● Pressure and performance settings ● Software versions and software parameters 2.4.11 Structural changes Structural changes must not be implemented without permission from the manufacturer.

  • Page 24: Exclusion Of Liability

    Safety regulations The safety and accident prevention regulations from the following in‐ stitutions must be observed: ● The legal authority of the country of use ● The Industrial Employers’ Liability Insurance Associations ● The responsible commercial liability insurance company The legal authority places liability for accidents caused by not observ‐ ing safety and accident prevention regulations or by lack of care with the operating personnel or (where they cannot be held responsible due to lack of training or basic knowledge) the supervisory personnel.

  • Page 25: Qualified Personnel

    Safety regulations The following personnel must only work on the machine under the permanent supervision of an experienced person: ● Personnel participating in training courses ● Trainees ● Personnel being instructed ● Personnel receiving general training 2.6.2 Qualified personnel Personnel who have successfully completed a specialist training course that qualifies them to carry out specific activities.

  • Page 26: Danger From The Delivery Line And Coupling System

    Safety regulations 2.7.3 Danger from the delivery line and coupling system The delivery line and coupling system is designed for a maximum op‐ erating pressure of 40 bar. The maximum operating pressure must not exceed 40 bar. Safety equipment Never remove or modify safety equipment on the machine. If safety equipment needs to be removed for set-up, maintenance or repairs, the safety equipment must be refitted and checked immedi‐...
  • Page 27 Safety regulations Symbol Meaning Safety helmet The safety helmet protects your head, e.g. against falling concrete or parts of the deliv‐ ery line if the lines burst. (DIN EN 397:2013-04; Industrial safety hel‐ mets) Safety footwear Safety footwear protects your feet against fall‐ ing objects and against penetration by projec‐...

  • Page 28: Risk Of Injury, Residual Risks

    Safety regulations Symbol Meaning Safety harness When working at heights, use climbing aids and platforms that are intended for this pur‐ pose and comply with the safety regulations or wear a safety harness. Relevant national regulations must be observed. (DIN EN 361:2002-09; Personal protective equipment against falls from a height - Full body harnesses;...

  • Page 29: Risk Of Crushing And Impact

    Safety regulations ● Injuries to the skin and eyes caused by dust particles, concrete spatter, water glass or other chemical substances. ● Damage to health caused by breathing in dust particles or cleaning agents, solvents and preservatives. ● Injuries caused by opening pressurised delivery lines (e.g. follow‐ ing blockages).

  • Page 30: Assembly Of The Auger Pump

    Safety regulations WARNING Risk of death or injury from falling loads Hoisted loads may fall if they are not loaded properly or if the auxili‐ ary loading equipment is damaged. 1. Use only undamaged auxiliary loading equipment designed for the gross weight of the machine. 2.

  • Page 31: Electrical Contact

    Safety regulations 2.12 Electrical contact There is a risk of death from electrical contact on the control cabinet, the electrical lines and the motor during the following operating modes: ● Starting up ● Operation ● Cleaning, troubleshooting and maintenance ● Decommissioning As standard, all electrical assemblies are protected according to de‐...

  • Page 32: Conduct In An Emergency

    Safety regulations WARNING Risk of death due to ejected blockage 1. Align the delivery line so that no persons are hit by ejected blockages. 2. Secure the danger zone to prevent unauthorised access. 3. Always wear personal protective equipment. 2.14 Conduct in an emergency In case of an emergency or malfunctions, shut the machine down im‐...

  • Page 33: Noise Emissions

    Safety regulations 2.16 Noise emissions Noise emissions are created at the machine during the following op‐ erating modes: ● Starting up ● Operation ● Cleaning, troubleshooting and maintenance ● Decommissioning Above 85 dB (A), hearing protectors must be worn. You will find the value for the sound pressure level in the “Technical data”...
  • Page 34 Safety regulations Safetyrelated parts (SRP) are components that ensure the safety of the machine functions. They are specially marked on spare parts sheets. When a spare part that can be used as an SRP is ordered, it is delivered in separate, clearly labelled packaging. Read the “EB00-5-xxxxx-xxxx”...

  • Page 35: Spare Parts

    SRP service life in years 10 = 10 years Hourglass – SRP service life Example spare parts sheet “EB00-5-xxxxx-xxxx” (3) for every safety-related part Putzmeister specifies a service life (SRP). The SRPs must be replaced once this service life has elapsed. 2.18 Spare parts Spare parts must meet the technical requirements specified by the manufacturer.

  • Page 36: Storing The Machine

    Safety regulations Accessories not included in the products supplied with the ma‐ chine are supplied by the manufacturer and can be purchased via the Parts Sales department. The supplied accessories are listed on the delivery note. The operating company is responsible for ensuring that the correct accessories are used.

  • Page 37: General Technical Description

    General technical description This chapter describes the components and assemblies on this ma‐ chine and describes how they function. Please note that possible (op‐ tional) auxiliary equipment is also described. 3 — 1...
  • Page 38 3 — 2...

  • Page 39: Machine Model

    General technical description Machine model Your machine is a P 12 auger pump. The following data can be found on the rating plate: ● Machine model ● Machine number You will make it much easier for us to respond to any questions or orders if you give us the details of the machine model and the ma‐...

  • Page 40: Technical Data

    General technical description Technical data Dimensions Length 714 mm Width 696 mm Height 1437 mm Filling height 939 mm Reservoir volume 50 l Weight Gross weight 125 kg Performance data Gear motor 1.5/1.7 kW 400 V N=90/181 (111469060) 1.5/1.7 kW 3 x 230 V N=90/181 (111469040) 1.7/2.0 kW 440 V/60 Hz N=99/199 (111469070)
  • Page 41 General technical description Electrical connection Power connection The electrical connection must be made on the basis of the electrical circuit diagram sup‐ plied. The electrical circuit dia‐ gram can be found in the ma‐ chine spare parts list. Water connection Lowpressure hose connection GEKA 3/4”...

  • Page 42: Rating Plate

    General technical description Rating plate The most important machine specifications are shown on the rating plate. Figure 5: Rating plate Item Designation Model (machine model) Machine no. (machine number) Year of manufacture Max. delivery pressure [bar] Voltage [V] Frequency [Hz] Power [kW] 3 —...

  • Page 43: Sound Power Level

    Options Consult your dealer or local Putzmeister Mörtelmaschinen GmbH rep‐ resentative as to how and whether you should upgrade your machine. You can find further options and accessories in the Putzmeister Mörtelmaschinen GmbH catalogue or online at: www.pmmortar.de Safety equipment The following is a list of safety equipment installed on the machine.

  • Page 44: Emergency Stop Button

    General technical description 3.7.1 EMERGENCY STOP button Depending on the version and country of use, your machine may be fitted with an EMERGENCY STOP button. The EMERGENCY STOP button is fitted to the control cabinet of the machine. If your machine does not have an EMERGENCY STOP button, switch (Emergen‐...

  • Page 45: Protective Grille

    General technical description Figure 7: Position of the EMERGENCY STOP button Item Designation EMERGENCY STOP button Pressing the EMERGENCY STOP button triggers the following ac‐ tions: ● The motor switches off. ● The pump stops. ● The agitator switches off. ●...

  • Page 46: Description Of The Functions

    General technical description WARNING Risk of injury due to removed protective grille 1. Make sure that the protective grille is fitted in every operating mode. 2. Fit the protective grille again every time maintenance work is completed. 3. Only operate the machine when the protective grille is closed. Description of the functions The following sections are intended to help you understand the op‐...

  • Page 47: Overview

    General technical description NOTICE Machine damage caused by incorrect fuses Overriding fuses or fuses that are too strong may destroy the elec‐ trical system. ▶ Use only original fuses with the specified voltage rating. The wiring, earthing and connections on the control cabinet comply with VDE codes of practice.

  • Page 48: Auger Pump

    General technical description 3.10 Auger pump The auger pump fitted in the machine is a so-called displacement pump. An screw conveyor (rotor) rotates inside a fixed screw convey‐ or barrel (stator). The screw conveyor is made from a highly wear-re‐ sistant and extremely hard metal alloy;...

  • Page 49: Cable Remote Control

    General technical description Figure 10: Auger pump with clamping sheath overview Item Designation Screw conveyor Screw conveyor barrel Clamping sheath Clamping bolts 3.11 Cable remote control The machine is fitted with a cable remote control. It can be used to switch the auger pump on and off.
  • Page 50 3 — 14...
  • Page 51 Transport, setting up and connection In this chapter you will find information concerning safe transport of the machine. In this chapter, you will furthermore find information on tasks necessary for the assembly and connection of the machine. (Starting up P. 5 — 1) Starting up the machine is described in the chapter.
  • Page 52 4 — 2...

  • Page 53: Transport, Setting Up And Connection

    Transport, setting up and connection Unpacking the machine The machine is packaged for transport at the works. The packaging is made from recyclable material. Dispose of the packing material in compliance with the nationally valid environmental protection regulations. Transporting the machine In order to transport your machine, you must load it onto a suitable transport vehicle.

  • Page 54: Electrical Connection

    Transport, setting up and connection The set-up site must fulfil the following criteria: ● The supporting ground must be level, even and firm. ● The set-up site must be large enough to ensure that there is suffi‐ cient clearance around the whole machine. ●...

  • Page 55: Power Sources

    Transport, setting up and connection DANGER Risk of death due to fatal electric shock ▶ Work on the electrical system may only be carried out by certi‐ fied, licensed and qualified electricians (proof of qualification in line with EN 60204, part 1, page 14, item 2.21). DANGER Risk of death due to incorrect electrical connection or damaged electrical lines...

  • Page 56: Connecting The Machine

    Transport, setting up and connection DANGER Risk of death due to fatal electric shock from damaged cables If cables are installed unprotected on the construction site, they may be damaged by environmental or mechanical factors. 1. Install cables from the power source to the machine such that they are safe and protected.
  • Page 57 Starting up This chapter contains information on starting up the machine. It de‐ scribes the work steps required for the initial commissioning of the machine and how to prepare the machine before use after longer breaks. There is also a description on how to check the condition of your machine and how to carry out a test run with function checks.
  • Page 58 5 — 2...

  • Page 59: Starting Up

    Starting up Checks Each time your machine is used, you should check the condition of the machine and carry out a test run including function checks. If you identify any defects during the checks, you must eliminate these (or have these eliminated) immediately. 5.1.1 Visual checks Some visual checks should be carried out before starting up the ma‐...

  • Page 60: Switchon Conditions

    Starting up NOTICE Machine damage caused by defects not having been rectified ▶ Any defects found during these tests must be rectified immedi‐ ately. A fresh inspection is necessary after every repair. The machine may only be put into operation once all the inspections described below have been concluded satisfactorily.

  • Page 61: Checking The Operating States

    Starting up 5.2.3 Checking the operating states Figure 13: “Mix – OFF – Pump” selector switch Item Designation Mixing range Pumping range Check the individual operating states using the “Mix – OFF – Pump” selector switch. 1. Turn the “Mix – OFF – Pump” selector switch anticlockwise to “Mix”.
  • Page 62 Starting up NOTICE Machine damage caused by incorrect actuation of the EMERGEN‐ CY STOP button 1. Only press the EMERGENCY STOP button in the event of dan‐ ger. 2. Do not use the EMERGENCY STOP button to switch off the machine.

  • Page 63: Checking The Delivery Line

    Starting up 2. Switch on the machine using the double push-button. ⇒ The motor is running. 3. Turn the “Mix – OFF – Pump” selector switch clockwise to “Pump”. ⇒ The machine starts to pump. 4. Press the EMERGENCY STOP button. ⇒...
  • Page 64 5 — 8...

  • Page 65: Operation

    Operation This chapter contains information on operating the machine. It ex‐ plains the work steps required for setting, operation and cleaning. 6 — 1...
  • Page 66 6 — 2...

  • Page 67: Requirements

    Operation Requirements You must have completed the operations for setting up and starting up the machine before you begin operating the machine. Before you fill the machine with material and start pumping it through the delivery line, you must make sure that: ●...

  • Page 68: With Emergency Stop Button

    Operation If your machine does not have an EMERGENCY STOP button, pro‐ ceed as follows in an emergency. 1. Switch the “Motor ON – OFF” double push-button on the control cabinet to “0” (OFF). 2. Switch the “Mix – OFF – Pump” selector switch to “0”. 3.

  • Page 69: Starting To Pump

    Operation Starting to pump The process from the start of forward pumping to the time at which a continuous flow of material exits from the delivery line is known as starting to pump. This can take place at the start of site use, but also after breaks in pumping.

  • Page 70: Pumping Operations

    Operation Pumping operations Carefully complete the operations for starting up and setting up the machine. Make sure that your machine is functioning correctly before you fill the hopper with material and start pumping it through the deliv‐ ery line. Figure 16: Operating panel on the control cabinet Item Designation “Motor ON –...

  • Page 71: Mixing And Pumping

    Operation ⇒ The material in the hopper is mixed together. The pump is generally started at a low speed of rotation. Once the delivery line has been lubricated, pumpable material is first deliv‐ ered at the lowest possible speed of rotation. If the pump is work‐ ing soundly, the delivery rate can be increased.
  • Page 72 Operation Figure 17: Operating panel on the control cabinet Item Designation “Motor ON – OFF” double push-button “Mix – OFF – Pump” selector switch Figure 18: “Mix – OFF – Pump” selector switch Item Designation Mixing range Pumping range 1. Switch on the machine using the double push-button. ⇒...

  • Page 73: Possible Applications

    Operation If required, connect an air line to the spray gun from a separate compressor. Only compressors equipped with the required safety devices, such as pressure gauges and safety valves, must be used. 6.5.1 Possible applications The machine can be used for different uses, such as compaction, in‐ jection, spraying, texturing.
  • Page 74 Operation Figure 19: Operating panel on the control cabinet Item Designation “Motor ON – OFF” double push-button “Mix – OFF – Pump” selector switch 1. Set the “Mix – OFF – Pump” selector switch anticlockwise to “Mix”, either to stage “1” or “2”. 2.
  • Page 75 2. Set the “Mix – OFF – Pump” selector switch clockwise to “Pump”, either to stage “1” or “2”. 3. Fit a Putzmeister structure spray gun (not included with the prod‐ ucts supplied) to the end of the hose. 6 — 11...

  • Page 76: Blockages

    Operation 4. The synthetic plaster can now be sprayed. Use an auxiliary compressor with at least 600 l air. Blockages Blockages can occur inside the pump itself as well as in the delivery line. A blockage can be recognised by no material exiting the end of the line and the pressure on the pressure gauge rising.

  • Page 77: Using The Cable Remote Control

    Operation DANGER Risk of death due to bursting delivery line 1. Never remove a blockage using compressed air. 2. With stubborn blockages, rinse the line with water. 4. When you start the machine up again, add cement grout to the delivery line.

  • Page 78: Cleaning

    Operation (2) into the socket of 2. Plug the “Remote control” connector plug the remote control. 3. Switch on the pump using the “Pump ON/OFF” double push-but‐ ton. 4. Set the pump motor to “Mix” or “Pump” using the “Mix – OFF – Pump”...
  • Page 79 Operation NOTICE Machine damage caused by water penetration 1. Prior to cleaning the machine with water or a steam jet/high- pressure cleaner or other cleaning agents, cover or seal all openings which water, steam or cleaning agents must not pene‐ trate for safety or operating reasons.

  • Page 80: Cleaning The Delivery Line

    Operation 3. Never use sea water or other water containing salt for cleaning purposes. 4. Rinse the machine immediately with clean water if it comes into contact with sea water. 5. Completely remove all covers/tape after cleaning. 6.8.2 Cleaning the delivery line Material deposits inside the delivery line can cause damage and con‐...
  • Page 81 Operation A frequent error committed when cleaning the delivery lines is pumping water through the delivery line before a sponge ball has been inserted. This later leads to blockages in the delivery line caused by residual sand in the delivery line. The delivery line is cleaned by water pressure.

  • Page 82: Cleaning Seals

    Operation Figure 23: Water connection piece Item Designation Water connection piece Delivery line (1) to the delivery line. 4. Connect the water connection piece 5. Attach the water connection piece to the water supply line. 6. Use the water pressure to push the leavings and sponge balls out of the delivery line.

  • Page 83: Cleaning After A Power Failure

    Operation Figure 24: Cleaning seals Item Designation Pressure connection Rubber seal 1. Clean all seals and seal seats. 2. Grease the seals before replacing them. 3. If there is a risk of freezing, drain the machine and lines fully of residual water.
  • Page 84 Operation WARNING Risk of injury due to the conveyed material spraying out 1. Secure the danger zone to prevent unauthorised access. 2. Wear protective goggles. 3. Always wear personal protective equipment. 4. You should only uncouple the delivery line once you have checked the pressure gauge to see that the system is fully dep‐...

  • Page 85: Faults, Cause And Remedy

    Faults, cause and remedy This chapter gives you an overview of faults and their possible cau‐ ses, and also ways in which you may rectify them. Observe the safety regulations when troubleshooting. The inspection and maintenance personnel must have completed training relevant to working with the equipment on the machine and be conversant with the content of the Operating Instructions.
  • Page 86 7 — 2...

  • Page 87: General Machine

    Faults, cause and remedy General machine The following section provides a description of possible causes of faults and their remedies. 7.1.1 The machine does not start Cause Remedy No power present. Check the connection and fuse at the site distribution board. Maximum fuse 10 A (400 V), 16 A (230 V).

  • Page 88: Agitator In The Hopper Is Not Running

    Faults, cause and remedy 7.1.3 Agitator in the hopper is not running Cause Remedy The protective grille on the hop‐ Close the protective grille on the per is open or the safety switch hopper and check the safety is defective. switch.
  • Page 89 Faults, cause and remedy WARNING Risk of injury due to the conveyed material spraying out 1. Secure the danger zone to prevent unauthorised access. 2. Wear protective goggles. 3. Always wear personal protective equipment. 4. You should only uncouple the delivery line once you have checked the pressure gauge to see that the system is fully dep‐...
  • Page 90 7 — 6...

  • Page 91: Maintenance

    Maintenance In this chapter you will find information on maintenance work which is necessary for the safe and efficient operation of the machine. We would like to explicitly emphasise here that all prescribed checks, inspections and preventative maintenance work must be conscien‐ tiously carried out.
  • Page 92 8 — 2...

  • Page 93: Maintenance And Inspection By The Machine Operator

    Maintenance Maintenance and inspection by the machine oper‐ ator Regular preventative inspections allow you to detect machine dam‐ age well in advance and implement the necessary repair measures. See the “Maintenance intervals” section for information on the type and frequency of necessary inspection work. It is recommended that the details and results of the inspections are documented in a suitable format.

  • Page 94: Residual Risks During Maintenance Work

    Maintenance Interval Assembly Test criterion Corrective measure Comments Reference (Visual checks daily Safety equipment Visual inspection Repair the safety P. 8 — 7) equipment Electric cabling Visual inspection Replace the electric cabling Delivery line Visual inspection to Replace check: Suitability and wear That it is intended for the delivery pressure That it has been in‐...

  • Page 95: Personnel Requirements

    Maintenance 8.3.1 Personnel requirements Only qualified personnel may carry out maintenance work. Qualified personnel must have successfully completed a specialist training course that qualifies them to carry out such activities. If you do not have qualified personnel for carrying out maintenance work, you should commission the manufacturer's After Sales depart‐...

  • Page 96: Functional Fluids

    Maintenance WARNING Risk of injury due to the machine starting unexpectedly ▶ Before performing any maintenance work, shut down the ma‐ chine and secure it to prevent accidental startup (e.g. by locking control equipment). If this is not possible, enlist the help of a second person to prevent the machine from starting unexpect‐...

  • Page 97: Gearbox Oil

    Maintenance NOTICE Environmental pollution caused by incorrect disposal of functional fluids 1. Collect all functional fluids, e.g. used oil, filters and auxiliary ma‐ terials, separately. 2. Dispose of these in line with the relevant national and regional regulations. 3. Only work with waste disposal companies who are approved by the responsible authorities.

  • Page 98: Lubricating The Machine

    Maintenance 1. Check that all safety equipment is fitted and fully functional. WARNING Damaged electrical lines pose a risk of death 1. Check that all electrical connections are secure and corrosion- free. 2. Check that the electrical lines have no breaks. 3.
  • Page 99 Maintenance Figure 25: Lubrication points Item Designation 5-arm agitator Freewheel Lubrication nipple (located in the freewheel cover) Screw plug with gasket 1. Open the protective grille. 2. Remove the 5-arm agitator from the hopper. 3. Unscrew the screw plug from the freewheel cover. ⇒...

  • Page 100: Replacing The Screw Conveyor

    Maintenance 8.5.3 Replacing the screw conveyor See also the “Fitting/removing the auger pump” section. NOTICE Damage to the screw conveyor if the rubber of the screw conveyor comes into contact with used oil. ▶ Use only silicone spray from the manufacturer for assembly. Only original spare parts may be used.

  • Page 101: Fitting/Removing The Auger Pump

    Maintenance (2) out of the clamping sheath 4. Pull the screw conveyor barrel (3) . 5. Clamp the screw conveyor barrel in a vice and unscrew the screw (1) by turning it anticlockwise. conveyor (1) into the clamped screw con‐ 6.
  • Page 102 Maintenance 8.5.4.1 Removing the auger pump Figure 27: Removing the auger pump Item Designation Clamping nut Pressure connection Tie bolt Auger pump 1. Open the protective grille. 2. Remove the 5-arm agitator from the hopper. 3. Unscrew the clamping nuts on the tie bolt. WARNING Risk of injury due to the pressure connection falling down ▶...
  • Page 103 Maintenance 6. Replace the screw conveyor barrel and/or the screw conveyor, if there is wear. 8.5.4.2 Fitting the auger pump Figure 28: Fitting the auger pump Item Designation Clamping nut Pressure connection Tie bolt Auger pump 1. Insert the auger pump into the centring device on the hopper flange.

  • Page 104: Adjusting The Auger Pump

    (Fitting/removing the auger pump P. 8 — 11) section. See also the The following special tools are required: ● Putzmeister test pressure gauge, part no. 208745.002 The performance of the stator and rotor must be checked with wa‐ ter on the machine.
  • Page 105 Maintenance 4. Slowly close the shut-off valve on the test pressure gauge. ⇒ The pressure increases. 5. If a water pressure of approx. 10 bar is not reached at the test pressure gauge, increase the tension of the clamping sheath. NOTICE Increased wear on auger parts caused by tensioning the clamping sheath too much...
  • Page 106 8 — 16...
  • Page 107 Decommissioning This chapter contains information on decommissioning the machine. 9 — 1...
  • Page 108 9 — 2...

  • Page 109: Decommissioning

    Decommissioning Temporary decommissioning If the machine is to be shut down temporarily, take the following measures. WARNING Risk of injury due to the conveyed material spraying out 1. Secure the danger zone to prevent unauthorised access. 2. Wear protective goggles. 3.

  • Page 110: Final Decommissioning And Disposal

    Decommissioning Preserving and lubricating the machine protects it against corro‐ sion and rapid ageing. This is required if the machine: ● Will be shut down for a longer period, ● Is exposed to corrosive atmospheres during storage or trans‐ port. NOTICE Damage to the machine caused by freezing water ▶...

  • Page 111: Materials Used

    Decommissioning CAUTION Risk of injury due to sharp, exposed components ▶ Always wear personal protective equipment. NOTICE Environmental pollution caused by functional fluids escaping When decommissioning the machine permanently, escaping lubri‐ cants, solvents, preserving agents, etc. may pose a risk. 1.

  • Page 112: Parts Requiring Separate Disposal

    Decommissioning Material Used in Plastic, rubber, PVC Seals Hoses Cables Wheels Printed circuit boards Polyester Printed circuit boards 9.3.2 Parts requiring separate disposal The following parts and functional fluids must be disposed of sepa‐ rately: Designation Applies for Electronic scrap Electrical supply PCBs with electrical compo‐...
  • Page 113 Appendix This chapter contains the following topics: ● General tightening torques for bolts ● Lubricant recommendation ● Sample of the EC Declaration of Conformity Depending on the machine model, further documents may be inclu‐ ded in the appendix. 10 — 1...
  • Page 114 10 — 2...

  • Page 115: Appendix

    Appendix 10.1 General tightening torques for bolts See the spare parts list for an overview of general tightening torques. NOTICE Risk of damage to components caused by incorrect bolts 1. Always use bolts of the same size and grade when you need to replace the bolts.
  • Page 116 Appendix Mineral gearbox oil in accord‐ CLP ISO VG 220 ance with DIN 51502 Putzmeister Part no. 212052008 ARAL ARAL Degol BG 220 BP Energol GRXP 220 ESSO ESSO Spartan EP 220 MOBIL Mobilgear 630 SHELL SHELL Omala 220 Lubrication (manual)

  • Page 117: Sample Ec Declaration Of Conformity

    Appendix 10.3 Sample EC Declaration of Conformity The original EC Declaration of Conformity is included in the ma‐ chine's scope of supply. Keep it in a safe place. 10 — 5...
  • Page 118 10 — 6...

  • Page 119: Index

    Index Index In this chapter, you will find the most important keywords and the number(s) of the page(s) on which they appear. This index of key words is in alphabetical order.  P. 2 — 7 Conveyed material  P. 2 — 21 Accessories  P.
  • Page 120 Index  P. 8 — 6  P. 7 — 3 Functional fluids Material flow interrupted  P. 5 — 5  P. 9 — 5 Function checks Materials used  P. 6 — 10 Mineral plaster  P. 6 — 7 Mixing and pumping  P. 8 — 7 Gearbox oil  P.
  • Page 121 Index  P. 5 — 4 Switching on the pump  P. 3 — 6  P. 5 — 4 Rating plate Switchon conditions  P. 2 — 7  P. 6 — 11 Removal or modification of safety equipment Synthetic plaster  P. 6 — 12 Removing blockages  P.
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  • Page 124 Putzmeister Mörtelmaschinen GmbH Max–Eyth–Straße 10 72631 Aichtal Tel.: +49 7127 599-0 Service-Hotline: +49 7127 599-699 Fax: +49 7127 599-743 E-Mail: mm@putzmeister.com Web: www.pmmortar.de...

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