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twin busch TWF-95 Installation, Operation And Maintenance Manual

Wheel diameter: 10" (254mm) - 24' (610 mm)
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Operating instructions tyre balancer TWF-95
TWF-95_Wheel_Balancer_Manual_uk_00_20250110.pdf
Version: -00, 10.01.2025

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Summary of Contents for twin busch TWF-95

  • Page 1 Operating instructions tyre balancer TWF-95 TWF-95_Wheel_Balancer_Manual_uk_00_20250110.pdf Version: -00, 10.01.2025...

  • Page 2: Table Of Contents

    Operating instructions tyre balancer TWF-95 Table of contents 1. General information ..........................1 2. Identification of the instructions for use ....................1 3. Technical data ............................2 4. Modification of the product ........................2 5. Safety-related information ........................2 5.1 Safety instructions ............................. 2 6.
  • Page 3 Operating instructions tyre balancer TWF-95 12. Calibration of the laser ........................... 18 13. LED lighting ............................19 14. Troubleshooting ..........................20 15. Maintenance ............................21 15.1 Maintenance by non-specialists ......................21 15.2 Maintenance by experts ......................... 21 15.3 Correct handling of the quick-release nut and threaded axle ..............22 16.
  • Page 4 Operating instructions tyre balancer TWF-95 Important information: ASSEMBLY You can find the assembly video for this machine https://youtu.be/aQCKumTiYUQ on YouTube: or scan the QR code. PRODUCT PRESENTATION You can find the product presentation video for this machine on YouTube: https://youtu.be/lS-RXpG4tUY or scan the QR code.
  • Page 5 Operating instructions tyre balancer TWF-95 CALIBRATION You can find the calibration video for this machine https://youtu.be/PKHwLVdZ0Rg on YouTube: or scan the QR code. LASER CALIBRATION You can find the laser calibration video for this machine on YouTube: https://youtu.be/aOHEp2BMUYo or scan the QR code.
  • Page 6 Operating instructions tyre balancer TWF-95 TIPS & TRICKS In the "Tips & Tricks" section, we show you simple solutions, in videos to make your TWIN BUSCH® products even more efficient to work. Our technical specialist will explain the exact steps to you. https://www.twinbusch.co.uk/Tips-Tricks:_:74.html...

  • Page 7: General Information

    Operating instructions tyre balancer TWF-95 1. General information The TWF-95 automatic tyre balancer for professional work with laser position system and LED light. Equipped with TFT colour screen and 2 electric feeler arms for rim distance, rim width and rim diameter as well as automatic recognition of the balancing programs (normal and Alu-S).

  • Page 8: Technical Data

    CE certification and the validity of the certificate also expire due to improper use. If you require any changes, please contact your dealer or the expert staff at Twin Busch GmbH beforehand. 5. Safety-related information Read the operating instructions carefully before operating the tyre balancer. Keep the instructions for future reference.

  • Page 9: Conformity With The Product

    The warning labels must be kept clean and replaced if they are damaged or missing. 6. Conformity of the product The TWF-95 tyre balancer is CE-certified and complies with the Machinery Directive 2006/42/EC and fulfils the EN ISO 12100:2010 standard. See also the EU Declaration of Conformity at the end of the operating instructions.

  • Page 10: Assembly Of A Tyre Balancer

    Operating instructions tyre balancer TWF-95 7.2 Assembly of a tyre balancer Two main components of the tyre balancer are: Drive shaft and rake unit. 7.2.1 Drive shaft The drive shaft and the rigid shaft are pressed into each other and fastened together on the housing.
  • Page 11 Operating instructions tyre balancer TWF-95 3) Remove the small parts and put them to one side. 4) Now remove the remaining packaging film and remove the bracket from the protective cover. 5) Now remove the protective cover from the machine.
  • Page 12 Operating instructions tyre balancer TWF-95 Illustration: Cone brackets and width gauge 9) Mounting the shaft a) First, fit the shaft and screw it on with the support of the foot brake. Illustration: Shaft b) Now tighten the Allen screw in the shaft.

  • Page 13: Fastening The Wheel

    Operating instructions tyre balancer TWF-95 8.3 Fastening the wheel Check that you have removed all old weights and cleaned the wheel. If necessary, correct the prescribed tyre pressure in order to fit the wheel. Select the appropriate cone. Illustration: Method A - Inner cone...

  • Page 14: Commissioning

    Operating instructions tyre balancer TWF-95 9. Commissioning 9.1 Safety precautions a) If the safety devices are defective or show abnormalities, the machine must not be put into operation under any circumstances! b) Check that all connections are tight and functional.

  • Page 15: Button Function

    Operating instructions tyre balancer TWF-95 Tracking Sticking Balancing Mode: This function can be activated in static balancing mode, ALU-S1 mode and ALU-S2 mode. Press "T" for this function. Attach the appropriate weights to the gauge, pull out the gauge and stick the weights to the correct position according to the on-screen instructions.

  • Page 16: The Parameter Input Methods

    Operating instructions tyre balancer TWF-95 ① Recalculation; Confirmation; Setting ② ③ The realistic display of unbalanced weights STOP Stop button START Start button inch / mm Inch/mm conversion key Key combination Function Entering the value for the exact rim diameter Caution: Only press the press studs with your fingers.
  • Page 17 Operating instructions tyre balancer TWF-95 ALU 1 / S1 Left ruler measures values A and D Left ruler measures value A+ ALU 3: Left ruler measures values A and D Right ruler measures value B ALU 2 / S2 Left ruler measures value A+...

  • Page 18: Calibration

    Operating instructions tyre balancer TWF-95 10. Calibration 10.1 Width gauge calibration 1) Press the M button to select the width gauge. Note: The width gauge must be set to ON. 2) Press STOP to exit the menu. 3) Press the M button to select the width gauge calibration. Confirm with E.

  • Page 19: Balancing Modes Of The Wheel

    Operating instructions tyre balancer TWF-95 11. Balancing modes of the wheel 11.1 Changing the balancing mode Dynamic equalisation mode Static equalisation mode ALU-1 ALU-2 ALU-3  ALU-4 ALU-5 ALU-S1 ALU-S2 ALU-X Note: If the balancing results under ALU-1 & ALU-2 are not so good, please work in ALU-S1 & ALU-S2 mode.

  • Page 20: Dynamic Mode

    Operating instructions tyre balancer TWF-95 11.2 Dynamic mode If a bar appears above a weight display, the weight is attached at the point where the ruler touches the rim (approx. 10 to 11 o'clock). If there is no bar above the weight display, the weight is positioned at 12 o'clock position! The balancing programmes "STATIK"...

  • Page 21: Mode Alu 1

    Operating instructions tyre balancer TWF-95 11.3 Mode ALU 1 1) Clamp the wheel, enter the values a- / a+/ d- / d+ using the ruler. 2) Close the protective hood. After braking the machine, open the protective hood. The required weights are displayed.

  • Page 22: The Function Of The Hidden Weight Attachment Behind The Spokes

    Operating instructions tyre balancer TWF-95 4) Turn the wheel by hand until the bar is completely red and "OK" is displayed. An adhesive weight can now be attached at 12 o'clock in the centre of the rim. Note: Press the "Fine" button to display the required weight to the nearest 1 gram.
  • Page 23 Operating instructions tyre balancer TWF-95 The required weights are displayed for inside and outside. Now proceed as follows: 1) Press the S button 2) Enter the number of spokes with b+ / -b- and press the S button 3) Turn the wheel until one of the spokes is at 12 o'clock and confirm with S.

  • Page 24: Calibration Of The Laser

    Operating instructions tyre balancer TWF-95 12. Calibration of the laser Before entering the laser settings, please make sure that the device is working properly, otherwise the laser programme cannot be set as required. First fit a tyre with a steel rim and enter the values a, b, d correctly, then remove the tyre.

  • Page 25: Led Lighting

    Operating instructions tyre balancer TWF-95 5) Fit the tyre with the steel rim, attach the protective cover (press the START button) and wait until the balancing process is complete. 6) Rotate the tyre by hand to find the balancing point, add a 100 g weight to the top of the tyre, remove the protective cover (press the START button) and wait for the balancing process to finish.

  • Page 26: Troubleshooting

    14. Troubleshooting Please note: Do not hesitate to contact the expert staff at Twin Busch GmbH if you are unable to rectify a fault yourself. We will be happy to help you solve the problem. In this case, please document the fault and send us pictures and a precise description of the fault so that we can identify and rectify the cause as quickly as possible.

  • Page 27: Maintenance

    Operating instructions tyre balancer TWF-95 15. Maintenance 15.1 Maintenance by non-specialists Please switch off the power supply before carrying out maintenance. 1. Disassembly Please switch off the power supply before carrying out maintenance. 2. Check that the electrical cables are connected correctly.

  • Page 28: Correct Handling Of The Quick-Release Nut And Threaded Axle

    However, this is unavoidable and does not lead to faster wear of the axle. Both parts (quick-release nut and threaded axle) can be ordered from your TWIN BUSCH service centre. Please let us know the diameter of the threaded axle in millimetres.

  • Page 29: Appendix

    Operating instructions tyre balancer TWF-95 16. Appendix 16.1 Packing list Name Quantity Threaded axle Balancing weight tongs Allen key Gauge Quick-release nut Clamping pot with rubber Clamping ring Centring cones Balancing weight (100 g) Monitor + monitor mount Protective hood device (rod + bonnet + screw set) 16.2 Dimensions of the tyre balancer...

  • Page 30: Circuit Diagram

    Operating instructions tyre balancer TWF-95 16.3 Circuit diagram Resistance Main switch Black Computer board Yellow Main board Capacitor Page | 24 Misprints, errors and changes excepted.
  • Page 31 Operating instructions tyre balancer TWF-95 Page | 25 Misprints, errors and changes excepted.
  • Page 32 Operating instructions tyre balancer TWF-95 System circuit diagram Page | 26 Misprints, errors and changes excepted.

  • Page 33: Detailed Drawing And Parts Description

    Operating instructions tyre balancer TWF-95 16.4 Detailed drawing and parts description Page | 27 Misprints, errors and changes excepted.
  • Page 34 Operating instructions tyre balancer TWF-95 Page | 28 Misprints, errors and changes excepted.
  • Page 35 Operating instructions tyre balancer TWF-95 Page | 29 Misprints, errors and changes excepted.
  • Page 36 Operating instructions tyre balancer TWF-95 Page | 30 Misprints, errors and changes excepted.
  • Page 37 Operating instructions tyre balancer TWF-95 Quantit Quanti Code Description Code Description B-014-100251-0 Screw 100-116 P-100-200100-0 Bonnet B-040-103030-1 U-disc B-007-060081-0 Screw PX-800-020000-0 Base B-014-100451-0 Screw PX-800-010000-0 Housing B-001-100001-0 Mother 800-5 P-000-009002-0 ABS disc 100-101 PX-100-200200-0 800-7 P-000-009000-0 Tool holder 100-13 S-060-000210-0...
  • Page 38 Operating instructions tyre balancer TWF-95 Wide ruler (optional) Quanti Quant Code Description Code Description W401 P-870-011800-0 Magnet B-040-040000-1 U-disc W402 PW-112-082901-0 Linear head complete B-050-040000-0 Spring washer W407 P-870-011001-0 Recording P-870-010900-0 Spring B-007-060081-0 Screw W422 P-870-010100-0 Complete shaft B-019-420161-0 Screw...

  • Page 39: Accessories List

    Operating instructions tyre balancer TWF-95 16.5 Accessories list Code Name Quantity Picture 1:S-100-036000-1 1:φ36 1# Cone 2:S-100-040000-1 2:φ40 1:S-100-036000-2 1:φ36 2# Cone 2:S-100-040000-2 2:φ40 1:S-100-036000-3 1:φ36 3# Cone 2:S-100-040000-3 2:φ40 1:S-100-036000-4 1:φ36 4# Cone 2:S-100-040000-4 2:φ40 1:P-005-100000-0 1:φ36 Quick-release nut 2:P-005-100040-0 2:φ40...
  • Page 40 Notes...
  • Page 41 Notes...
  • Page 42 Notes...

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