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Summary of Contents for TYROLIT Hydrostress PPE12RR
- Page 1 OPERATING INSTRUCTIONS PPE12RR control unit Index 000 Translation of the original operating instructions 11005581 en / 03.03.2025...
- Page 2 All repairs must be carried out by trained personnel only. Our after-sales service is available to help ensure that your Tyrolit Hydrostress units remain in perfect working order. We hope that working with your Tyrolit unit will be a satisfying and fault-free experience.
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Page 3: Table Of Contents
3.11. Setting the feed rate manually 3.12. Feed lock 3.13. Changing the direction of rotation of the main motor 3.14. Switching off the PPE12RR control unit 3.15. Deactivating the EMERGENCY STOP 3.16. After work is complete 4. Servicing and maintenance 4.1. - Page 4 Table of conTenTs 5. Faults 5.1. Troubleshooting 5.2. Example system error 5.3. Error list 5.4. Troubleshooting table 6. Technical data 6.1. Dimensions 6.2. Weights 6.3. Electrical data 6.4. Water 6.5. Ambient temperature recommendation 6.6. Remote controller 7. EC Declaration of Conformity 8.
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Page 5: Safety
DANGER Electric shock from live cables and connectors! ►Switch off the PPE12RR control unit before connecting or disconnecting cables. ►Ensure the power supply is earthed and fitted with an AC/DC sensitive residual current circuit breaker (RCD type B) with a maximum residual current of 30 mA. -
Page 6: Information Sources On The Device
safeTy Information sources on the device Type plate 1.2.1 Type plate 1.2.2 NFC tag and Tyrolit MoveSmart technology MoveSmart/NFC tag NFC - Tag Remote query antenna INFORMATION NFC tag: Machine information can be viewed via an NFC reader. The data corresponds to an electronic type plate. INFORMATION Remote query antenna: Tyrolit MoveSmart technology can be used via the antenna. - Page 7 safeTy 1.2.3 Sticker on the control unit Sticker Cutting depths/anchor dimensions Tyrolit No. 11008375 Safety sign Tyrolit No. 10992642 Prohibition sign - High pressure cleaner Tyrolit No. 10983103 Water specifications Water IN Water OUT...
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Page 8: What To Do In An Emergency
What to do in an emergency ►Press the EMERGENCY STOP button on the radio remote controller or the On/Off switch on the PPE12RR control unit. INFORMATION The radio remote controller has an acceleration sensor. If the sensor detects free fall of the radio remote controller, the machine switches off. -
Page 9: Description
DescripTion Description Symbols and pictograms used in these instructions Systems Wall saws Wire saws Core drilling Handsaws Technologies P2® technology OmniGrid® technology Modular System MoveSmart module Navigation display Upward pushbutton Downward pushbutton Confirmation pushbutton OK pushbutton... - Page 10 DescripTion Control unit information display Menu Menu: Settings Error displays Menu: Device Power Menu: PPE12RR Information Menu: Error list Remote controller information display Battery charge level full Battery charge level full Cable operation Pictograms Electric Plunge feed Phase Operate feed...
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Page 11: System
DescripTion System INFORMATION The PPE12RR control unit/remote controller is designed so that different Tyrolit machine systems can be operated. Systems INFORMATION The machine systems (wall saws, wire saws, core drills, handsaws) are automatically rec- ognised by the PPE12RR control unit during the start-up process. -
Page 12: Technologies
INFORMATION The PPE12RR control unit supports the following Tyrolit - technologies. P2® technology for maximum performance The PPE12RR, with its modular design, can be used in vari- ous applications, such as ring sawing. The PPE12RR has an integrated MoveSmart module With the innovative OmniGrid®... -
Page 13: Control Unit
DescripTion Control unit 2.4.1 Control unit main components Control unit main components NFC tag 10 USB port Remote query antenna 11 Remote controller connection (cable operation) Carrying handle 12 Carrying handle Main switch 13 Water inlet connection Mains cable with plug 14 Device connection Connection cable 400 V 15 Carrying handle... -
Page 14: Power Connections
DescripTion 2.4.2 Connecting the control unit Establishing the mains, motor and water supply INFORMATION Read the operating instructions for the PPE12RR control unit before you start using the system. Mains 9 Connectors are clean 9 Cables are undamaged 9 Power supply is earthed and fitted with an AC/DC sensitive residual current circuit breaker (RCD type B, max. - Page 15 Cable connection Mains connection 230 V | 400 V - 480 V INFORMATION The PPE12RR control unit can be operated with an adapter cable on a single-phase 230V power supply or on a three-phase 400V - 480V power supply. 9 Connectors are clean...
- Page 16 DescripTion 230 V adapter cable INFORMATION The adapter cable must be connected directly to the control cable and can then be com- bined with a 230 V extension cable. Reverse assembly is not permitted. 230 V adapter cable INFORMATION The 230 V mains supply must be protected with 16 A fuses for reliable operation.
- Page 17 DescripTion 2.4.3 Water Water connections 9 Couplings are clean 9 Cable is undamaged Water connection...
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Page 18: Remote Controller
The cable insert is included in the scope of supply and allows connection of the remote controller to the PPE12RR control unit. The cable length is 10 metres. Cable operation makes it possible to work in areas where radio operation is not allowed (e.g. hospitals). - Page 19 DescripTion 2.5.3 Remote controller main components Remote controller main components Casing with handle 10 Water ON-OFF toggle switch Feed motor potentiometer 11 Main motor ON-OFF toggle switch Main motor potentiometer 12 Toggle switch for concrete or reinforcement mode Joystick feed 13 Feed lock pushbutton Remote controller lighting pushbutton 14 Remote controller connection (cable operation)
- Page 20 DescripTion 2.5.5 Accessories for remote controller DANGER The battery charger is exclusively designed for recharging the original interchangeable re- chargeable batteries. The battery holder and the cable insert must not be inserted. Accessories Scope of supply 1 2x interchangeable rechargeable batteries No. 11008974 2 Battery - Charger No.
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Page 21: Operation
operaTion Operation Overview of controls 3.1.1 Remote controller/control unit Controls Casing with handle 17 Blade diameter selection pushbutton Feed motor potentiometer 18 NFC tag Main motor potentiometer 19 Remote query antenna Joystick feed 20 Carrying handle Remote controller lighting pushbutton 21 Main switch (also used as EMERGENCY STOP) Battery compartment 22 Mains cable... -
Page 22: Control Display
operaTion 3.1.2 Control display Control display Upward pushbutton Actuation pushbutton Downward pushbutton OK pushbutton INFORMATION Buttons that can be operated are highlighted on the display. Example: Buttons 1 and 2 have no function, buttons 3 and 4 can be used for navigation. Control display... -
Page 23: Display Elements On The Remote Controller
operaTion Display elements on the remote controller 3.2.1 Light-emitting diodes LEDs on the remote controller Power Main motor direction of rotation Main motor direction of rotation left right Error Readiness Phase Reset... - Page 24 operaTion Power display during operation 3.2.2 INFORMATION The current power range of the main motor is dis- played with coloured lights. Ideal: Work on orange-coloured light. INFORMATION Power consumption with 230 V | 400 V mains connection 230 V max. 3.6 kW 400 V max. 11 kW Power display for the main motor INFORMATION If the overload is too great (red LED), the system switches off and must be restarted.
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Page 25: Battery Status
operaTion 3.2.3 Battery status INFORMATION The battery status and the signal strength of the radio connection can be read on the radio remote controller. A Radio connection signal strength B Battery level (radio remote controller power supply) Power displays Power supply Measure Battery: Fully charged, maximum... -
Page 26: Placing The Ppe12Rr Control Unit
Placing the WSE1621 control unit DANGER Risk of water damage to the PPE12RR control unit. ►Make sure the PPE12RR control unit is not positioned in water and that it is located at a safe distance to any splash water. Positioning the PPE12RR control unit... -
Page 27: Start System
Preparation: 9 The WSE912 control unit is correctly connected to the mains and water supply. 9 The machine system is connected to the PPE12RR control unit. ►Set the following operating elements on the remote controller to the 0 position. – Feed motor potentiometer –... - Page 28 ► Switch on the PPE12RR control unit by using the main switch (6). – The Tyrolit logo (A) appears in the display on the control unit. – The control unit type PPE12RR and technology logos (B) appear in the display on the control unit.
- Page 29 INFORMATION The PPE12RR control unit switches off after 30 seconds without any active action. The control unit is reactivated by pressing the Reset pushbutton. RESET INFORMATION The radio remote controller has an acceleration sensor. If the sensor detects free fall of the radio remote controller, the machine switches off.
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Page 30: Menu
Menu INFORMATION After the starting procedure, the user interface appears on the display of the PPE12RR control unit. The OK button can be used to switch from the user interface to the control unit menu. You navigate within the menu using the navigation buttons. - Page 31 13:05 13:05 3.5.2 PPE12RR control unit menu item INFORMATION The following items are listed under the PPE12RR control unit menu item: Menu Info PPE Settings 151402 Runtime: 29.39.59 Device Service in: 100h SW CTR V1.00.01.01...
- Page 32 The most important information for Tyrolit support is the code number (see example 119). 3.5.5 Example warnings INFORMATION Warnings are also shown on the display of the PPE12RR control unit. Warning Danger of frost: Blow out water if there is a risk of frost ...
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Page 33: Power Displays
operaTion Power displays 3.6.1 Voltage and power display (max. power) INFORMATION Voltage of 400 V on all three phases of the mains supply means max. power of 100%. Under 95% “Max Power”, the “Power” display and pictogram change from green to yellow. At the same time, the LED on the remote control lights up with the “Mains plug”... -
Page 34: Tool Soft Start
13:05 Tool soft start INFORMATION The PPE12RR control unit offers the option of a tool soft start. The soft start is mainly used with diamond wire saws. Soft start Proceed as follows: ►Start the PPE12RR control unit. ►Turn the main motor potentiometer to the 0 position. -
Page 35: Selecting The Tool Station
Selecting the tool station Once the PPE12RR control unit has been started correctly, the tool stations can be select- ed before the main motor is switched on. INFORMATION The tool stations may be changed during work. It can also be switched between concrete and iron mode using a toggle switch (iron/concrete). -
Page 36: Power Control
operaTion Power control The main motor power and the feed motor power are controlled via the potentiometers. Power control Feed motor potentiometer Main motor potentiometer 3.10 Setting the feed The feed movements are selected using the joystick (four directions of movement) and the speed is regulated using the potentiometer (feed). -
Page 37: Setting The Feed Rate Manually
3.11 Setting the feed rate manually Feed speed 9 PPE12RR control unit has started ►Set the desired feed speed with the feed rate potentiometer. 3.12 Feed lock The drive/swivel feed can be locked so that the joystick does not have to be held in posi- tion during the drive/swivel feed motion. -
Page 38: Changing The Direction Of Rotation Of The Main Motor
– The current direction of rotation of the main motor appears on the display. ►To change the direction of rotation, press the “Tool rotation direction” pushbutton again. INFORMATION When the PPE12RR control unit is restarted, the direction of rotation of the main motor changes to the default setting. -
Page 39: Switching Off The Ppe12Rr Control Unit
►Switch off the PPE12RR control unit using the main switch. INFORMATION If the PPE12RR control unit is only switched off using the main switch, the remote control- ler is not switched off. When the PPE12RR control unit is restarted, the remote controller is also ready to continue working. -
Page 40: Deactivating The Emergency Stop
operaTion 3.15 Deactivating the EMERGENCY STOP Deactivating the EMERGENCY STOP The following operating elements must be set to the 0 position: • Feed motor potentiometer • Main motor potentiometer • Main motor ON / OFF toggle switch Proceed as follows: ►Turn the EMERGENCY STOP button on the remote controller clockwise ►To continue working, press the Reset button (blue button). -
Page 41: Servicing And Maintenance
Cleaning with high-pressure cleaning systems is not permitted. The PPE12RR control unit could be damaged if it is cleaned with high-pressure cleaning equipment. Products containing cleaning agent can damage parts of the PPE12RR control unit, the ra- dio remote controller and the cables. -
Page 42: Cleaning The Water Filter
servicing anD mainTenance Cleaning the water filter 9 Tool Pliers Open-end spanner Size 18 Cleaning the water filter... -
Page 43: Blowing Out Water
servicing anD mainTenance Blowing out water 9 Main switch is set to OFF ►Pull out the mains plug. ►Disconnect all water lines. ►Connect the blow-out pump to the water coupling. ►Blow out water until all of the cooling water has been removed. ►Remove the pump. -
Page 44: Rechargeable Batteries
►The charger must be used in vibration-free/dry indoor areas. Recycling waste Tyrolit Hydrostress power tools are manufactured using a high proportion of recyclable materials. A prerequisite for recycling is proper material separation. In many countries, Tyrolit is already prepared for taking back your used equipment for recycling. Ask Tyrolit... -
Page 45: Faults
Faults Troubleshooting INFORMATION The following visual elements indicate a system fault: PPE12RR control unit Radio remote controller LED lights up red Alarm LED lights up red RESET LED lights up blue Example system error INFORMATION The system errors are shown on the control unit display under the Error list menu item. -
Page 46: Error List
The device shown is due to be serviced Service is now due on the device shown in 10 hours The service details (due date) can be read via the menu / device or PPE12RR . The PPE12RR control unit is due to be serviced in 10 hours... -
Page 47: Troubleshooting Table
faulTs Troubleshooting table Fault Possible cause Remedy Code on the display ► Release EMERGENCY Control unit is not working EMERGENCY STOP button on the re- mote controller is activated STOP button ► Switch on the control unit Control unit is switched off No message on the display ►... -
Page 48: Technical Data
Technical DaTa Technical data Dimensions Dimensions in mm Weights Technical data Parameter Value Weight PPE12RR control unit 18 kg Remote controller 1.4 kg with battery/1.18 kg without battery... -
Page 49: Electrical Data
Technical DaTa Electrical data Technical data Parameter Value Protection class IP 65 Connected load 230 / 1~ to 480 / 3~ VAC / 50 - 60 Hz Current consumption 16 A Power consumption 11 kW Internal control voltages Computer/remote controller 24 VDC Feed drives 48 VDC Main drive... -
Page 50: Ec Declaration Of Conformity
Applied standards EN ISO 12100 : 2010 EN ISO 13849-1 : 2023 EN 60204 -1 : 2018 EN 61000 -6-2 : 2019 EN 61000 -6-4 : 2019 Tyrolit Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Switzerland Pfäffikon, 26.02.2024 Reto Schaffner Managing Director Technology... -
Page 51: Replacement Parts
replacemenT parTs Replacement parts... - Page 52 TYROLIT CONSTRUCTION PRODUCTS GMBH Swarovskistraße 33 | 6130 Schwaz | Austria Tel +43 5242 606-0 | Fax +43 5242 63398 Our worldwide subsidiary companies can be found on our website at www.tyrolit.com...
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