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Operator's manual, EN
Dear customer,
Thank you for choosing a Husqvarna quality product. We hope that you will
genuinely enjoy it.
Please note that the enclosed manual contains BMG 2200RC references.
The Husqvarna Group is vouching for the quality of this product.
If you have any questions, please do not hesitate to contact our local sales or service
point, or visit www.husqvarnacp.com.
Husqvarna AB
SE-561 82 Huskvarna, Sweden
BMG 2200RC
Huskvarna, 2023-07-21
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Related Manuals for Husqvarna BMG 2200RC
Summary of Contents for Husqvarna BMG 2200RC
- Page 1 Huskvarna, 2023-07-21 Operator’s manual, EN Dear customer, Thank you for choosing a Husqvarna quality product. We hope that you will genuinely enjoy it. Please note that the enclosed manual contains BMG 2200RC references. The Husqvarna Group is vouching for the quality of this product.
- Page 2 Inspection comments Inspection before initial operation on: Date of initial operation: Serial number & Year of manufacture: Recurring inspections / maintenance log Date / Hour counter Findings Repairs / Cleaning Test on *Competent person 21.07.2023...
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Page 3: Table Of Contents
Table of contents 1. Introduction ..........................5 Product liability........................5 2. Machine description ........................5 3. Safety ............................7 General Safety Rules ......................7 Work area safety ........................ 7 Electrical safety ........................Grounded product instructions ....................9 Extension cables ........................ 9 Personal safety ........................ -
Page 4: Introduction
5.8.4 Dust collector speed ...................... 26 5.8.5 Direction of the grind heads .................... 26 5.8.6 Swivelling mode ......................27 Wet grinding (option) ....................... 27 5.10 Pre-separator and dust collector ..................28 5.12 Pulse cleaning system.......................30 5.13 Battery monitoring ......................30 5.14 Remote control operation ....................32 6. -
Page 5: Product Liability
240 mm. The rotating discs can be fitted with a wide range of different tools, ensuring a perfect finish for any job. The machine is suitable for dry and wet applications. The BMG 2200RC can be used on almost any floor to plane, to make ready for coatings, or to remove coatings or glue residues. - Page 6 BMG 2200RC Dust collector Water spray nozzle (optional) Pre-separator Front camera (optional) Longopack bagging system Head light Remote control system (optional) 15 kW grinding motor Ergonomic seat with joystick in armrest Control panel Drive wheels Display of camera system (optional)
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Page 7: Safety
3. Safety General Safety Rules Warning: Read all safety warnings and all instructions. Failure to follow the warnings and instructions can result in electric shock, fire, explosions and / or serious injuries or death to the operator or others. Warning: Use approved respiratory protection when you operate the product. Warning: No unauthorized person may operate this product. - Page 8 • Maintenance work that goes beyond the scope described in this manual must only be performed by qualified Husqvarna technicians. • Do not operate the product unless you receive training before use. Make sure that all operators receive training.
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Page 9: Work Area Safety
Work area safety Warning: There is always a risk of shocks from electrical products. Do not use the product in bad weather conditions. Do not touch lightning conductors and metal objects. Always use the product as given in this operator’s manual to prevent injury. •... -
Page 10: Electrical Safety
Any damage to the electric cables and/or electrical components is not permitted. • If a cable or plug is damaged, it must be replaced immediately. Only use original Husqvarna parts. • The voltage on the identification plate must comply with the power supply. -
Page 11: Extension Cables
• Extension cables • Use only approved extension cables with sufficient length. • The rated value on the extension cable must be the same or higher than given on the rating plate of the product. • Use grounded extension cables. •... -
Page 12: Noise Safety
If the length of the brushes is (due to wear) less than 5 mm or they are extremely deformed, the brushes have to be replaced. Refer to the Service Manual for the order numbers. • All repair work has to be done by qualified Husqvarna personnel, this guarantees a safe and reliable machine. •... -
Page 13: Safety For Dust Collector And Pre-Separator
• • Block the machine in a stable position before you do any maintenance work. Use the air pistol and drain valve to depressurize the air pressure tanks before you do a maintenance. • • Do a regular maintenance. Failures due to inadequate or incorrect maintenance can generate very high repair costs and long standstill periods of the machine. -
Page 14: Grinding Safety
• • The dust hoses must be undamaged and free of obstructions. Daily use the air pistol and drain valve to remove water from the air tanks. • • When you temporarily stop the work (1/2 hour – 1 hour), turn off the fan unit only. Pulse cleaning of the filter system will continue and will increase the life-time of the filter cartridges. - Page 15 • WARNING: Do not move the product on steep slopes. Look at the rating plate on the product for information about the maximum slope angle. • Be aware of your surroundings and machine operating level. Do not side hill, do not run on steep incline (maximum incline 8%).
- Page 16 Transport mode Maximum incline 8% 21.07.2023...
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Page 17: Symbols On The Product
Symbols on the product Always use an approved breathing mask class FFP3 or Electrical shock . Danger Hazardous higher. voltage in motor even when solid state controller is OFF. Disconnect main power Use approved hearing before servicing motor, controller or protection. -
Page 18: Initial Operations
4. Initial operations Examine the machine before the operation. Do a check of the below points to make sure that you can safely operate the machine. Electrical safety • Use only extension cables for extending the main cable that have size and marks in accordance with the overall power consumption of the machine. -
Page 19: To Replace The Wings / Discs / Pads
To replace the wings / discs / pads Warning: Use approved respiratory protection, protective gloves and eye protection when you replace the diamond tools. The dust below the grinding head is dangerous to your health. Warning: Stop the motor and disconnect the power plug from the power supply before tool change. Make sure that all drives stop and the product is cooled down. -
Page 20: Before Start-Up
To remove the diamond wings 1. Refer to chapter 3. Safety and put on a personal protective equipment. 2. Make sure that all moving parts of the machine are completely standstill before replace the wings. 3. Secure the grinding heads in the UP position with the quick release pins. There is one on each side of each grind head. -
Page 21: Seat And Seatbelt
Seat and seatbelt Adjust the seat as needed and sit up straight and well back in the seat. WARNING: The seat belt needs to be used during grinding. The operator should always wear the seat belt no matter how short the product is being transported. - Page 22 • Keep the belts clean and dry. Belt retraction can be difficult if the belts are not clean. Clean the belts with a mild soap solution or lukewarm water. Never use bleach, dye, or abrasive cleaners. These chemicals make the belts weak.
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Page 23: Operation
5. Operation 21.07.2023... -
Page 24: Touchscreen
Touchscreen System menu Error warning Cruise control activated notification Ampere grinding head LEFT (1) Amount of Volts received from power supply 380Vac is warning, 355 Vac is alarm RPM grinding head LEFT (1) Amount of Volts received from Accu’s 47 V will give a warning, 45V will give Pop-up alarm 43 V Stop pop-up, ps the machine. - Page 25 FreeFlow activated notification Orange = Accelerating or decelerating Red = Error Tracking control of the drive wheels in % Drive speed in meter/second (or) feet/minute Error warning menu The check-box for error / warning Acknowledged error / warning (yellow) Description of error / warning Back to main menu Date and time of error / warning Acknowledge selected errors / warnings...
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Page 26: Settings Menu
Indications in Metric or Imperial Back to main menu Operation modes The BMG 2200RC features various operating modes. Battery drive operation Note: Make sure that you load the batteries weekly to keep them in good condition. This enables you to drive the machine to and from the work area without the use of any cables. -
Page 27: Battery Drive Transport To Work Area
In the operation mode you can only drive, other functions are shut down. The batteries are charged automatically when the machine is connected to the main power supply. The display shows the battery voltage (20, refer to fig. Touchscreen on page 20). When voltage reaches 47 V and warning is shown, stop the machine and load battery fully. -
Page 28: Start Grinding
Start grinding Refer to fig. in chapter Operation on page 19. 1. Sit down in the control seat and fasten the seatbelt. The seat is equipped with a sensor that will detect if a person is present in the control seat. The •... -
Page 29: Restart After A Power-Loss Or Em-Stop
Regularly examine the contents of the pre-separator and dust collector and do a manual dump of the pre- separator in needed intervals. Make sure to empty the dust bag before it becomes to heavy. Use Husqvarna longopack and cables ties. Comply with the local waste treatment regulations considering the removed material. -
Page 30: Tracking
5.8.1 Tracking One drive wheel can have more traction than the other drive wheel because of rough surfaces. To make sure that the grinding lines are perfectly straight, use the tracking control (1). The tracking control can also be useful when grinding close to the wall. Use the arrow keys to adjust the driving deviation to the left or right. -
Page 31: Direction Of The Grind Heads
Wet grinding (option) The BMG 2200RC can also be used for wet grinding (option). The water from the water tanks goes through an easily accessible filter and then to the spray nozzles which are mounted to the front of every grinding head. The water tanks and every spray nozzle can be opened and closed separately. - Page 32 1. Loosen the 2 bolts (1) on top of the hinges of the pre- separator. 2. Loosen the hoseclamp and dust hose (2) of the pre-separator. 3. Disconnect the cables of the back-light and back-camera (3). 4. Loosen the hoseclamp and dust hose (3) between the pre-separator and dustcollector. 5.
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Page 33: Pre-Separator And Dust Collector
5.10 Pre-separator and dust collector The dust from the grinding heads is transported to 1 point, after which the dust is transported to the pre-separator. The pre-separator will separate up to 95% of the dust into the Longopack disposal system. The lighter dust is filtered from the air inside the dust collector by 4 industrial size M-class filters. -
Page 34: Pulse Cleaning System
8. Fit the Longopack holder ( back on the machine. Pull the outer end (8) of the Longopack further down. Place the strap (9) around the inner end of the Longopack bag. Tighten the Longopack bag with a clamp (3). Pull out the new section of Longopack (4) about 5.12 Pulse cleaning system... - Page 35 2. Stop the machine. 3. Set to off the main battery switch at the back and keep the main 3phase voltage. 4. Press any button on the battery monitor to confirm this alarm. The unit will still monitor the battery. 5.
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Page 36: Remote Control Operation
5.14 Remote control operation ON/OFF button of the remote control Joystick for FORWARD / BACKWARDS driving Pairing indicator Dustcollector ON/OFF button Battery indicator Cruise control Joystick for steering LEFT/RIGHT Start grinding button FreeFlow ON/OFF button Grind heads UP Pairing button RPM speed of the grind heads Scroll page on the remote control screen* Stop grinding button... -
Page 37: Maintenance
Warning: High voltage. There are unprotected parts in the power unit. Always disconnect the power plug before you open the door to the electrical cabinet. Maintenance activities which are not specified in this manual can only be performed by qualified Husqvarna personnel. Speak to your Husqvarna dealer if machine requires servicing. - Page 38 Follow additional operating and maintenance instructions of Original Equipment Manufacturers if included during your service and maintenance work. All repair work must to be done by qualified Husqvarna personnel, this to guarantee a safe and reliable machine. Any guarantee on the machine is automatically void when: •...
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Page 39: Buffers
• Dust in the electrical box can damage the frequency inverter. Clean the electrical box every day from inside and outside. • Clean the fans and filters from the inside of the electro box with compressed air and a vacuum cleaner towards the outside air. -
Page 40: Item Description
The main air tank (10) is filled by the compressor from point (6) and through water separator (5). On top of the main air tank is a safety valve and at the bottom a control valve. The control valve (11) is set at 8.5 bar and the safety valve (8) is set at 10 bar. - Page 41 Compressor The compressor (16) is driven by 1.5 kW electromotor (15). Refer to fig. on page 36. Clean the air filter (17) of the compressor every month. Only use air to clean the air filter. Replace the air filter at least once every year or 3000 working hours (whichever comes first). Do a check of the cooler (18) of the compressor and clean it at least once every year or 3000 working hours (whichever comes first).
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Page 42: Pulse System
The pulse timer unit controls the air pulse system. This unit is at delivery of the machine already programmed with regard to optimal filter cleaning. If, however doubts arise about settings, this unit can be checked. We advise to contact Husqvarna support in order to prevent operational problems. 21.07.2023... -
Page 43: Water Separator
After each day, let the pulse system run for 10-15 minutes with the lowest speed of the fan, to clean the filter cartridges. Water separator The water separator (5, refer to fig. on page 36) filters dirt particles, oil and water from the air. It is recommended to replace the filter after every 450 operating hours. -
Page 44: Filters Maintenance
2. Turn the cap to set the pressure. 3. Press cap (6) down. The pressure regulator is now fixed. Note: Never change the pressure settings unless you have explicit permission from the Husqvarna technician. The safety hooks must be completely retracted if reset the pressure. Filters maintenance Observe the pressure difference gauge. -
Page 45: Filter Replacement
7. Only turn on the compressor and keep the fan unit turned off. Close the butterfly valves of the preseparator and dust collector. Make sure that there are Longopack bags underneath the dust collector and pre-separator. Let the machine pulse for about a half an hour to clean the filters from the inside. When the magnesense meter indicate more than 1.9 kPa (20 cm H O), it means that a filter is damaged or not fitted properly inside the filter chamber. -
Page 46: Blower Motor
Make sure that the machine is turned off. Always put on gloves and a dust mask of at least class FFP3. Use an extra vacuum cleaner to work as dust free as possible. Make sure that you have enough sturdy plastic bags or use big bags for the disposal of the old filters. Observe the national regulations in force both during exchange and disposal of the old filters. -
Page 47: Drive System
III = Grind head RIGHT Highest connection Drive system The BMG 2200RC is driven by 2 Heinzmann High Torque Wheel Hub Drives. It has two electronic controllers that are operated with the joystick and buttons from the control or remote panel. 21.07.2023... - Page 48 The motors are equipped with a holding brake and manual release so that the wheels can rotate freely without the brake. The rims are directly installed to the motor. To operate the manual release Make sure that the wheels have wheel blocks in front and back of them before the manual release. The wheels can roll freely when you start the manual release.
- Page 49 The driving of the machine cannot be operated from the controls when the wheels are released. The function of the holding brakes is mechanically by-passed. To move up or put on ramp the machine, speak to outside company that have appropriate experience. 1.
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Page 50: Maintenance Of The Battery Charger Green 6 48/50
• Keep the battery charger as dust free as possible. To reduce risk or injury, only charge Husqvarna approved batteries. Do not charge other types of rechargeable • or non-rechargeable batteries as they can explode and cause damage or injury. - Page 51 Display LCD The battery charger has 3 monitor menus. Use the P2 button to navigate between the menus. MONITOR2 MONITOR1 MONITOR3 Next is a summary of the information reported respectively in the 3 MONITOR displays. MONITOR1 Example Description Pb 1Pb ST 48V /35A Technology of the battery, type of curve, size of the battery charger 43.3 V 35A Battery voltage and current...
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Page 52: Battery Maintenance
During normal operation batteries do not release any harmful gasses and there is no leakage of acidic electrolyte into the environment. Only use Husqvarna approved batteries. Husqvarna cannot guarantee the safety of the machine when other batteries are used. - Page 53 6x Part number: E09174 - Battery The temperature of work is important for batteries. Optimum range is from -10⁰C to 45⁰C. Do not keep the batteries in a minimum temperature for a long period of time. The batteries can freeze in low temperature. Never charge a frozen battery.
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Page 54: Remote Control Maintenance
6.13 Remote control maintenance Always refer to the safety, service and maintenance instructions from the manufacturer of the remote control for all information. To keep availability and operational safety, a regular maintenance is necessary on the system. Daily maintenance Before each use of the transmitter, do a check of the below parts for faults or damages: •... -
Page 55: Maintenance Screen
Weekly maintenance • Clean the battery contacts and the contacts on the transmitter and charger. Do not use any aggressive cleaning materials! • Clean the transmitters control panel and do a check that the print is still readable. Do not use any aggressive cleaning materials! Yearly maintenance To keep availability and operational safety, the yearly maintenance is necessary on the system. -
Page 56: Input / Output Screen
Reset button of the time counters per section 6.15 Input / Output screen In the Input / Output screens you can do a check if buttons, joysticks, sensors etc. works properly. Push the button of a applicable function and it lights up in the screen. 6.16 Remote Input / Output screen 21.07.2023... -
Page 57: Troubleshooting
Troubleshooting Failure Possible cause Action Imbalance due to worn or broken Replace all worn or broken parts. Excessive vibration grinding tools. or/and unusual noises Worn out buffers or buffer rubbers. Replace all worn or broken parts. The bearing is damaged. Do a check of the bearings on the axle of the wheel shaft and the axle of the drive- motor shaft. -
Page 58: Technical Data
(when applicable there is no 24 Vdc to these depending type) inputs. Do a check of EMstop circuit (refer to above) 8. Technical data BMG 2200RC 3x 400 V 21.07.2023... - Page 59 The electrical diagrams of the electrical system are placed inside of the control panel. Design and specifications are subject to change without notice by Husqvarna BV. If the grinding machine has power from a generator, the generator must be operated in accordance with the current EN-VDE directives (this applies to the protective ground conductor in particular) in order to make sure that all safety devices operate correctly and to eliminate possible damage to electrical components.
- Page 60 Despite the fact that this guide is made with care, Husqvarna takes no liability for errors in the manual and the possible consequences. We are naturally very interested in your findings and additions. No part of this publication may be reproduced and/or published in print, photocopy, or other form without prior permission by Husqvarna.
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Page 61: Eu Declaration Of Conformity
EU Declaration of Conformity HCP-BMG2200C-H-24-3E We, Husqvarna AB, SE 561 82 Huskvarna, SWEDEN, Tel. +46 36 146500 declare on our sole responsibility that the product: Description Floor grinder Brand HUSQVARNA Type / Model BMG 2200 RC Identification Serial numbers dating from 2025 and onwards... - Page 62 www.husqvarnaconstruction.com Original instructions 1143615-26 Rev. B 2023-07-21...
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