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MALONE
R
*ATTENTION CUSTOMERS*
Thank you for your recent purchase of a Malone trailer.
Please inspect all parts and hardware bags prior to assembly.
*Important documents may come directly from the dealer
you've purchased the trailer from.
** IF your trailer includes a large red envelope
(found in the axle box), place the envelope containing
important documents is a safe spot.
If you encounter damage of any packaging or parts, or
find that parts are missing - please email us with photos and
your Proof of Purchase at:
Email:support@maloneautoracks.com
For the most updated instruction manual
scan the QR Code here:
For the trailer support and accessory fit guide
scan the QR Code here:
MALONE
Thank you from all of us at Malone
R
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Related Manuals for Malone MicroSport Series
Summary of Contents for Malone MicroSport Series
- Page 1 MALONE *ATTENTION CUSTOMERS* Thank you for your recent purchase of a Malone trailer. Please inspect all parts and hardware bags prior to assembly. *Important documents may come directly from the dealer you’ve purchased the trailer from. ** IF your trailer includes a large red envelope (found in the axle box), place the envelope containing important documents is a safe spot.
- Page 2 Thank you for your purchase of a Malone Product. In order to be eligible for the Malone Warranty program, we ask that you contact us online at the link provided below within 30 days of purchase. You can also mail this letter back to the address at the bottom.
- Page 3 MALONE t r a i l e r s M i c r o S p o r t S e r i e s Combined Assembly Instructions Base Model#s MPG460G & MPG440BLK MPG460G MPG440BLK LowBed Model#s MPG464LB & MPG444LB-BLK...
- Page 4 MPG460G, MPG440BLK, MPG464LB, MPG444LB-BLK MPG460G Bag 11462 Group 1: Frame Components Group 2: Axle / Spring Components Bag 11476 Visit www.maloneautoracks.com/Replacement-Parts technical@maloneautoracks.com 800-295-0042 ext 206 for all of your spare part needs...
- Page 5 MPG460G Group 3: Lighting Components Bag 11468 Group 4: Bag 11464 Fender Components Group 5: Coupler Components Bag 11494 Visit www.maloneautoracks.com/Replacement-Parts technical@maloneautoracks.com 800-295-0042 ext 206 for all of your spare part needs...
- Page 6 Group 6: Load Bar Components Bag 11489 Base Series Load Bars LowBed Series Load Bars MPG460G & MPG440BLK MPG464LB & MPG444LB-BLK technical@maloneautoracks.com 800-295-0042 ext 206 Visit www.maloneautoracks.com/Replacement-Parts for all of your spare part needs...
- Page 7 (drivers) side. by the 3 holes on the left side. Insert the small wire protection grommet into the lower hole where shown, then push it all the way in till it snaps in place. MALONE technical@maloneautoracks.com 800-295-0042 ext 206...
- Page 8 Assemble with washers and with the square holes in the frame. As- nuts on the inside. semble with washers and nuts on the 8. Hand tighten only. inside. Hand tighten only. MALONE technical@maloneautoracks.com 800-295-0042 ext 206...
- Page 9 Bolt the frame rails to the cross members using 3/8” x 1” carriage bolts and nuts, (no washers). The square heads go to the outside with the square holes in the frame rails. Hand tighten only MALONE technical@maloneautoracks.com 800-295-0042 ext 206...
- Page 10 4 nuts. washers under the 4 nuts as shown. Evenly tighten the 4 nuts. C) Tighten the two tongue bolts snug to the frame rails. DON”T overtighten, you will just crush the tongue. MALONE technical@maloneautoracks.com 800-295-0042 ext 206...
- Page 11 Not too tight, don’t the tongue or support. crush the tongue or support. Your frame assembly is now complete and should look like this. Your frame assembly is now complete and should look like this. MALONE technical@maloneautoracks.com 800-295-0042 ext 206...
- Page 12 DON’T FULLY TIGHTEN NOW!! You may need to wiggle the springs to fi t them into the technical@maloneautoracks.com spring brackets in the next step. MALONE 800-295-0042 ext 206 MPG525G chnical@maloneautoracks.com the axle/spring assembly to the trailer frame and slide the slipper spring ends into the slipper spring...
- Page 13 fi rm. Do not over tighten which would bend the spring hanger in and pinch the spring. 7. Fully tighten the 4 front spring hanger mounting bolts. MALONE ALWAYS BEND FROM YOUR KNEES WHEN LIFTING. IF THE ALWAYS BEND FROM YOUR KNEES WHEN LIFTING. IF THE 8.
- Page 14 Again, as we have always stated, CE Smith packs those hubs full of grease to ensure no initial maintenance is needed. Both Malone and CE Smith stand behind this. We also received feedback from another consumer to whom we passed this information onto: “I figured this might be the situation as during a 1,200 mile drive to Colorado the hubs never overheated.
- Page 15 MPG543 NOTE: UNUSED PLUGS ARE FOR AUXILIARY ACCESSORIES LIKE THE MALONE MPG543 CHARGING UNIT. (NOT INCLUDED) MALONE...
- Page 16 2. Using 3/8” x 1” bolts, attach the fender brackets to the slotted holes in the frame as shown. Secure with nylon nuts. Place washer under nut. 3. Tighten bolts fully and repeat for other side. MALONE...
- Page 17 NOTE: OVER TIGHTENING WILL PREVENT THE ring connector as shown. COUPLER LATCH FROM FUNCTIONING PROPERLY. 2. Assemble the tongue skid and safety chain assembly with a 3/8” x 1-1/2” bolt as shown. Use washers above and below the chain ends. MALONE technical@maloneautoracks.com 800-295-0042 ext 206...
- Page 18 LOAD BAR ASSEMBLY (Group 6) MPG460G, MPG440BLK, MPG464LB, MPG444LB-BLK Base Model#s MPG460G & MPG440BLK MPG460G 3. Use your hammer and carefully pound the end plugs into the ends of the support tubes. Slip the load bar brackets over the load bars (as shown) and loosely install the two small carriage bolts / nuts through each bracket trapping the load bars inside the brackets.
- Page 19 LOAD BAR ASSEMBLY (Group 6) MPG460G, MPG440BLK, MPG464LB, MPG444LB-BLK LowBed Model#s MPG464LB & MPG444LB-BLK of the...
- Page 20 Adding D-Rings to the load bars MPG460G, MPG440BLK, MPG464LB, MPG444LB-BLK MPG460XT REV 2 Malone MicroSport Trailer Model MPG460XT Assembly Instructions MPG460G Apply the TIRE AND LOADING Decal and the VIN Decal as shown below, onto the left side of the frame. Be sure to clean the frame before applying the decals.
- Page 21 Subject to the limitations and exclusions described in this warranty, Malone will remedy defects in materials and/or workmanship by repairing or replacing, at its option, a defective product without charge for parts or labor. Malone may elect, at its option, not to repair or replace a defective product but rather issue to the original retail purchaser a refund equal to the purchase price paid for the product, or credit to be used toward the purchase of a replacement Malone product.
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