York International Johnson Controls PHE4 Series Installation Manual
York International Johnson Controls PHE4 Series Installation Manual

York International Johnson Controls PHE4 Series Installation Manual

Single package heat pump with electric heat

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INSTALLATION MANUAL
Single Package
Heat Pump with Electric Heat
Models: PHE4 Series
3 ton to 5 ton - 208/230 V - Three-Phase
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Airflow performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Component location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit four-point load weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Bottom duct dimensions (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Rear duct dimensions (in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical field power wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Unit limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Application limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Weights and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Single-point wiring kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical data - 208-3-60 multi source power . . . . . . . . . . . . . . . . . . 9
Electrical data - 230-3-60 multi source power . . . . . . . . . . . . . . . . . . 9

Section I: General information

PHE units are factory-assembled heat pumps designed for outdoor
installation on a rooftop or a slab. Field-installed optional electric heater
accessories are available to provide supplemental electric heat com-
bined with electric cooling and heating.
The units are completely assembled on rigid, removable base rails. All
piping, refrigerant charge, and electrical wiring is factory installed and
tested. The units require only electric power condensate drain and duct
connections at the point of installation.

Section II: Safety

This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
Johnson Controls Ducted Systems
List of sections
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Typical wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Start-up sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
List of figures
Single-point wiring kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Demand defrost control board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Measuring external static pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 14
R-410A quick reference guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connection wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Ladder wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
List of tables
Electric heat performance data: 208/230-3-60 . . . . . . . . . . . . . . . . . . 9
Physical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Airflow performance - side duct application . . . . . . . . . . . . . . . . . . . 11
Electric heat minimum supply air . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electric heat multipliers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Additional static resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Demand defrost selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Test pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Demand defrost fault codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Thermostat signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service, or maintenance
can cause injury or property damage. Failure to carefully read and
follow all instructions in this manual can result in furnace mal-
function, death, personal injury, and/or property damage. Only a
qualified contractor, installer, or service agency should install this
product.
This product must be installed in strict compliance with the installa-
tion instructions and any applicable local, state, and national codes,
including but not limited to building, electrical, and mechanical codes.
Assembled at a facility with
an ISO 9001:2015-certified
Quality Management
System
WARNING
!
CAUTION
!
6317735-UIM-A-0423
®

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Summary of Contents for York International Johnson Controls PHE4 Series

  • Page 1: Table Of Contents

    INSTALLATION MANUAL Single Package ® Heat Pump with Electric Heat Models: PHE4 Series Assembled at a facility with 3 ton to 5 ton - 208/230 V - Three-Phase an ISO 9001:2015-certified Quality Management System List of sections General information ........1 Operation .
  • Page 2: Replacement Parts

    6317735-UIM-A-0423 Due to system pressure, moving parts, and electrical components, WARNING installation and servicing of air conditioning equipment can be hazard- ous. Only qualified, licensed service personnel must install, repair, or Before performing service or maintenance operations on unit, turn off service this equipment.
  • Page 3: Section Iv: Installation Limitations

    6317735-UIM-A-0423 Section IV: Installation See Table 4 and Table 5 for unit physical data and Table 7, Table 9, and Table 10 for electrical data. Limitations If components are to be added to a unit to meet local codes, they are to These units must be installed in accordance with the following national be installed at the dealer's and/or the customer's expense.
  • Page 4: Rigging And Handling

    6317735-UIM-A-0423 Rigging and handling Location Use the following guidelines to select a suitable location for these units: CAUTION • The unit is designed for only outdoor installation. • Outdoor coils must have an unlimited supply of air. Where a choice All panels must be secured in place when the unit is lifted.
  • Page 5: Unit Dimensions

    6317735-UIM-A-0423 COIL GUARD HIGH VOLTAGE OPENING 7/8” HIGH VOLTAGE OPENING 1-3/32” HEAT SECTION COMPRESSOR ACCESS PANEL ACCESS PANEL CONDENSATE DRAIN BLOWER LOW VOLTAGE OPENING 7/8” ACCESS CONTROL / HEAT PANEL ACCESS PANEL A0379-003 Figure 3: Unit dimensions Design and size ductwork according to the methods of the Air Condi- Table 6: Unit clearances tioning Contractors of America (ACCA), as outlined in their Manual D.
  • Page 6: Service Access

    6317735-UIM-A-0423 Service access WARNING Wear safety glasses and gloves when handling refrigerants. Failure to follow this warning can cause serious personal injury. Access to all serviceable components is provided at the following loca- tions: • Coil guards • Unit top panel •...
  • Page 7: Typical Field Control Wiring Diagram For Heat Pump Models

    6317735-UIM-A-0423 Minimum wire size of 18 AWG wire should be used for all field installed control wiring. THERMOSTAT CONTROL HARNESS BROWN WHITE YELLOW Figure 7: Typical field power wiring diagram ORANGE NOTICE BLUE In some horizontal applications, the service disconnects on the elec- tric heat kits must be rotated 180°...
  • Page 8: Single-Point Wiring Kit

    6317735-UIM-A-0423 Table 8: Single-point wiring kit Unit model number Voltage-phase-frequency Heater kit Single-point wiring kit Unit fuse size (A) Heater fuse size (A) 6HK06501025 S1-2SPWK031 PHE4B36 6HK06501525 S1-2SPWK033 6HK06501025 S1-2SPWK031 PHE4B48 6HK06501525 S1-2SPWK033 208-3-60 6HK16502025 S1-2SPWK038 n/a* 6HK06501025 S1-2SPWK031 6HK06501525 S1-2SPWK033 PHE4B60 6HK16502025...
  • Page 9: Electrical Data - 208-3-60 Multi Source Power

    6317735-UIM-A-0423 Table 9: Electrical data - 208-3-60 multi source power Multi source (208 V) OD fan Blower Compressor Electric heat option (208 V) Circuit 1 Circuit 2 Circuit 3 motor motor (compressor) (heat) (heat) Max fuse Model fuse Heater fuse Heater kit Heater breaker...
  • Page 10: Physical Data

    6317735-UIM-A-0423 Table 12: Physical data Models PHE4B36 PHE4B48 PHE4B60 Nominal tonnage Refrigerant type R-410A R-410A R-410A Refrigerant information Refrigerant charge (lb-oz) 14-4 11-10 Length (in.) 51 1/4 51 1/4 51 1/4 Dimensions Width (in.) 45 3/4 45 3/4 45 3/4 Height (in.) Operating weight (lb) Compressor type...
  • Page 11: Section V: Airflow Performance

    6317735-UIM-A-0423 Phasing CAUTION Three-phase, scroll compressors operate in only one direction. If the scroll is drawing low amperage, has similar suction and discharge pres- Scroll compressors require proper rotation to operate properly. Fail- sures, or is producing a high noise level, the scroll compressor motor ure to check and correct rotation may result in property damage.
  • Page 12: Section Vi: Operation

    6317735-UIM-A-0423 Heating sequence of operation Table 16: Additional static resistance 1. When the fan switch on the thermostat is in the on position, the 24 V Size (ton) Wet indoor coil Economizer Filter/frame kit at G bring on the indoor blower motor at the GSPD. When the fan 0.01 0.00 0.04...
  • Page 13: Demand Defrost Control Board

    6317735-UIM-A-0423 TEST PINS DEFROST CURVE STATUS LED SELECTION JUMPER A0349-001 Figure 9: Demand defrost control board Heat pump safety switch operation Electric heat limit switch operation The unit is equipped with a safety package. The high-pressure switch 6HK three-phase heat kits use a normally closed low-voltage limit prevents the pressure in the refrigeration system from becoming too switch, a normally closed line voltage limit switch, and a normally high.
  • Page 14: Measuring External Static Pressure

    6317735-UIM-A-0423 Charging 6. Measure the total external static pressure and set the blower motor cooling speed appropriately according to Table 13. To check or adjust the unit charge, follow these steps: 7. If an optional electric heat kit is installed, make sure the minimum 1.
  • Page 15: Section Vii: Maintenance

    6317735-UIM-A-0423 Section VII: Maintenance CAUTION WARNING Exercise care when cleaning the coil so that the coil fins are not dam- aged. Prior to any of the following maintenance procedures, shut off all Do not permit the hot outdoor air discharge outlet to be obstructed by power to the unit, to avoid personal injury.
  • Page 16: R-410A Quick Reference Guide

    6317735-UIM-A-0423 R-410A QUICK REFERENCE GUIDE Refer to Installation Instructions for specific installation requirements R-410A refrigerant operates at 50 - 70 percent higher pressures than R-22. Be sure that servicing equipment and replacement components are designed to operate with R-410A. R-410A refrigerant cylinders are rose colored. Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400, or DOT BW400.
  • Page 17: Section Viii: Typical Wiring Diagrams

    6317735-UIM-A-0423 Section VIII: Typical wiring diagrams CONNECTION WIRING DIAGRAM THREE PHASE HEAT PUMP WITH OR WITHOUT CAUTION - OPEN ALL DISCONNECTS BEFORE SERVICING THIS UNIT ELECTRIC HEAT LOSS OF CHARGE REVERSING VALVE SOLENOID POWER SUPPLY CONTACTOR 208/230-3-60 208/230-3-60 HI PRESS COIL OPTIONAL CRANKCASE HEATER COIL...
  • Page 18: Ladder Wiring Diagram

    6317735-UIM-A-0423 LADDER WIRING DIAGRAM CAUTION - OPEN ALL DISCONNECTS THREE PHASE BEFORE SERVICING THIS UNIT HEAT PUMP WITH OR WITHOUT ELECTRIC HEAT OPTIONAL CRANKCASE HEATER WIRING 208/230-3-60 TEMPERATURE CRANKCASE SWITCH HEATER Demand Defrost Fault Codes Fault Condition Flashes LED OFF NO POWER TO CONTROL STEADY RED COMPRESSOR OPERATION ACTIVE - COMPRESSOR CONTACTOR ENERGIZED...
  • Page 19: Section Ix: Start-Up Sheet

    6317735-UIM-A-0423 Section IX: Start-up sheet Residential Package Unit Heat Pump or Cooling Only with Electric Heat Start-Up Sheet Correct start-up is critical to customer comfort and equipment longevity Start-up date Company name Start-up technician Owner information Name Address Daytime phone City State or province Zip or postal code...
  • Page 20 Explain the importance of regular filter replacement and equipment maintenance Comments and additional job details Subject to change without notice. Published in U.S.A. 6317735-UIM-A-0423 Copyright © 2023 by Johnson Controls. All rights reserved. Supersedes: 6078531-UIM-B-0621 York International Corp. 5005 York Drive Norman, OK 73069...

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