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Summary of Contents for Plymovent SA-24
- Page 1 Control Box SA-24 AUTOMATIC SYSTEM CONTROL User manual www.plymovent.com...
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Page 2: Table Of Contents
Installation ........................6 4.1 Unpacking ........................6 Electric Connection ......................6 4.3 Primary Wiring Procedure ....................6 4.4 Primary Wiring Procedures (Control Wiring) ............... 7 4.5 Transformer Wiring Procedure ..................7 Maintenance ........................7 Troubleshooting ......................7 Spare Parts ........................8 Electrical Diagram ......................8 Disposal ........................8 300421/B SA-24... -
Page 3: General Precautions
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE Activities including installation, adjustments, putting into service, PERFORMED ONLY BY QUALIFIED INDIVIDUALS. use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Plymovent be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Plymovent cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Plymovent with respect to use of information, circuits, equipment, or software that may be described in this manual. Throughout this manual, when necessary, notes may be used to make you aware of safety considerations. The operation of exhaust extraction systems can be affected by various factors including but not limited to proper design of the 300421/B SA-24... - Page 4 EN - ORIGINAL INSTRUCTION All rights reserved. The information given in this document has been collected for the general convenience of our clients. It has been based on general data pertaining to construction material properties and working methods known to us at the time of issue of the document and is therefore subject at anytime to change or amendment, and the right to change or amend is hereby expressly reserved. Changes may be made with or without notification, it is the users responsibility to ensure they have attained the most recent copy of this document for their files. The instructions in this publication only serve as a guideline for installation, use, maintenance and repair of the product mentioned on the cover page of this document. This publication is to be used for the standard model of the product of the type given on the cover page. Thus the manufacturer cannot be held responsible for any damage resulting from the application of this publication to the version actually delivered to you. This publication has been written with great care. However, the manufacturer cannot be held responsible, either for any errors occurring in this publication or for their consequences. 300421/B SA-24...
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Page 5: Preface
- max. - 104°F (40°C) The identification plate contains, among other things, the Storage conditions - 41-104°F (5-40°C) following data: - relative humidity max. 80% - product name - serial number Suitable for outdoor use - supply voltage and frequency - power consumption Transport of The Unit General Description The SA-24 control box is delivered as self-contained exhaust system controller with automatic start function. The SA-24 control box is an energy saving control unit designed to be used for controlling exhaust fans in vehicle exhaust The manufacturer cannot be held liable for any damage to the systems, with or without a particle filtration system. Together unit due to shipping or mishandling. Always handle the unit and with optional activation devices such as a pressure switch, the accompanying options and/or accessories, if any, with care. wireless control, or micro switch, this energy saving controller 300421/B SA-24... -
Page 6: Product Description
Modifications The manufacturer does not accept any liability for damage to the Modification of (parts of) the product is not allowed, except the product or personal injury caused by ignoring the safety bottom plate, which is required to be used as entrance point for instructions in this manual, or by negligence during installation, external cabling. use, maintenance, and repair of the product mentioned on the cover of this document and any corresponding accessories. Installation Specific working conditions or use of accessories may require - The installation of this product is exclusively reserved to additional safety instructions. Immediately contact your supplier authorized, well-trained and qualified electricians. if you detect a potential danger when using the product. “Intended use” as explained in EN-ISO 12100 is the use for which the technical product is suited as specified by the manufacturer, inclusive of manufacturers The user of the product is always fully responsible for directions in the sales brochure. In case of doubt, it is the use which can be observing local safety instructions and regulations. deduced from the construction, the model and the function of the technical product which is considered normal use. Operating the machine within the limits of its intended use also involves observing the instructions in the user manual. 300421/B SA-24... -
Page 7: Installation
- All installations must meet any and all applicable local laws, - SA-24 control box regulations, standards and requirements. - Door key - It is the responsibility of the installing party to ensure that all Electric Connection codes are met during the installation of this control system. Any inspections required are the sole responsibility of the Connect the SA-24 in accordance with the separately supplied installing party. electrical diagram. - Inspect the product and check it for damage. - Verify the functioning of the safety features. CAUTION! - Never install the product in front of entrances and exits which Electric connection to be executed in accordance must be used for emergency services. with local requirements. Ensure compliance with the - Make sure that the workshop, in the vicinity of the product, EMC regulatory arrangements. contains sufficient approved fire extinguishers. WARNING! - It is recommended that the control box be mounted at Make sure the machine is suitable for connection to approximately 6 feet (1.8m) above finished floor level to... -
Page 8: Primary Wiring Procedures (Control Wiring)
The SA-24 requires no specific maintenance. Auxiliary contact can be used to control an automatic damper. A maintained manual switch can also be placed in parallel in this TROUBLESHOOTING circuit for remote starting of the system. If the SA-24 does not function correctly, please contact your local authorized dealer/technician. NOTE: Control wires must be a minimum of 16 AWG/1.29 mm². Smaller wire sizing will result in improper system operation. Transformer Wiring Procedure 4.5.1 Multi-tap Control Transformer Designed by Plymovent to allow the field electrician the ability to select the primary voltage of his/her choice. This voltage selection ranges from 120 volt through 600 volt VAC. The transformer has been designed to operate in both 50 and 60 Hz environments. NOTE: Primary line voltage must not be greater or less than 8% of rated voltage listed on voltage tap. For example, Tap 120 volt (110 – 130 voltage variant acceptable) for low line voltage, a buck boost transformer maybe required (supplied by others). 4.5.2 Primary Voltage Connection On the top right side of transformer you will find a terminal block with 8 points of connection. Common black wire is connected to the top terminal block (black to yellow wire) and will always remain in this position regardless of the voltage adjustment that you will be making. The voltage adjusting gray wire is preset for 300421/B SA-24... -
Page 9: Spare Parts
SPARE PARTS Please refer to Table 1 on page 9 to view the spare parts available for the SA-24 control box. Fig. 8.2 Terminal Detail Fig. 7.1 Exploded view • A - F3 Fuse • B - Transformer • C - F1/F2 Fuse • D - Contactor • E - Overload Relay ELECTRICAL DIAGRAM Please refer to Figures 8.1-8.3 (below) and Figure 1 on page 11 to view the electrical diagrams for the SA-24. Table 2A on page 12 and Table 2B on page 13 show the Fan Component Sizing Charts for three and single phase. Fig. 8.3 System Detail DISPOSAL After life of the product, dispose of it in accordance with state or local regulations. Fig. 8.1 Switch Detail 300421/B SA-24... - Page 10 Table 1 Spare Parts Rated Amp Plymovent Voltage/ Overload Load for Ctrl Contactor F1 & F2*** F3*** Number Phase* Relay Box** SA-24 for 1/2 HP fan 00000102053 115V/1ph 00000100389 00000100390 00000116071 0000101409 00000102054 230V/1ph 00000100389 00000101443 00000116054 0000101409 00000102055 230V/3ph 1.78...
- Page 11 Table 1 Spare Parts Continued Rated Amp Plymovent Voltage/ Overload Load for Ctrl Contactor F1 & F2*** F3*** Number Phase* Relay Box** SA-24 for 10 HP fan 00000116162 230V/1ph 38.8 00000102474 00000116837 00000116054 0000101409 00000102086 230V/3ph 25.8 00000102474 00000102477 00000116054...
- Page 12 Figure 1 Wiring Chart 300421/B SA-24...
- Page 13 1,174 (357.8) TEV-3110-60 10.6 108 (32.9) FUA-4700-1-AM 132 (40.2) FUA-4700-2-AM 528 (160.9) 813 (247.8) 16.7 173 (52.7) 15.2 132 (40.2) TEV-559-60 333 (101.4) 519 (158.1) 24.2 191 (58.2) 146 (44.5) TEV-585-60 230 (70.1) 352 (107.2) 30.8 150 (45.7) 182 (55.4) TEV-745-60 287 (87.4) 288 (87.7) 46.2 158 (48.1) 193 (58.8) TEV-768-60 305 (92.9) 472 (143.8) *If wire length is longer than distance listed, upsize to next larger AWG. Note: Guidelines are subject to change without notice. Data supplied from our primary motor supplier. Please confirm at time of order. Plymovent assumes no liability for any electrical installation, all local, city, and the 2014 National Electric Code must be followed. This chart is a minimum standard and to be used as a guideline only. Based on a 3% voltage drop for branch circuits. 300421/B SA-24...
- Page 14 86 (26.2) FUA-2101-AM 179 (54.5) 217 (66.1) FUA-2701-AM 70 (21.3) FUA-3001-AM 143 (43.5) 174 (53) 92 (28) TEV-359-60 13.2 119 (36.2) 145 (44.1) FUA-4701-AM 18.7 134 (40.8) TEV-3110-60 163 (49.6) 325 (99) 30.8 130 (39.6) TEV-559-60 158 (48.1) 209 (63.7) 144 (43.8) TEV-585-60 175 (53.3) 347 (105.7) 184 (56) TEV-745-60 140 (42.6) 286 (87.1) *If wire length is longer than distance listed, upsize to next larger AWG. **2014 NEC Table 430.248 does not list 460 volt single phase motors. Note: Guidelines are subject to change without notice. Data supplied from our primary motor supplier. Please confirm at time of order. Plymovent assumes no liability for any electrical installation, all local, city, and the 2014 National Electric Code must be followed. This chart is a minimum standard and to be used as a guideline only. Based on a 3% voltage drop for branch circuits. 300421/B SA-24...
- Page 15 300421/B SA-24 www.plymovent.com...
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