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Related Manuals for Wire wizard TORCH WIZARD EL-NCS-A-24
Summary of Contents for Wire wizard TORCH WIZARD EL-NCS-A-24
- Page 1 INSTALLATION & OPERATION MANUAL Installation, Maintenance and Warranty Information Models EL-NCS-A-24 EL-NCS-A-24-SC EL-NCS-AC-24 EL-NCS-AC-24-SC EL-NCS-24 SHIP DATE SERIAL # ELCo Enterprises, Inc. • Jackson, Michigan USA wire-wizard.com 517.782.8040 • sales@wire-wizard.com...
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Page 2: Table Of Contents
TORCH WIZARD INSTALLATION & OPERATION MANUAL TABLE OF CONTENTS 1.0 INTRODUCTION ..........1 1.1 Warranty . -
Page 3: Introduction
TORCH WIZARD INSTALLATION & OPERATION MANUAL 1.0 INTRODUCTION This guide is designed to assist the user whose primary responsibility is to maintain and operate the Torch Wizard® Nozzle Cleaning Station. This manual provides specific information on installation, safety, basic operation, and maintenance. Please read, understand, and follow all safety procedures. -
Page 4: Product Registration
TORCH WIZARD INSTALLATION & OPERATION MANUAL 1.2 PRODUCT REGISTRATION Please register this product online or by phone within 14 days after receipt. Register this product online by going to wire-wizard.com/register or scanning the QR code on the right, or you may call 517.782.8040 to register by phone. Registering this product will allow us to provide firmware and software updates via email, as well as expedited service should there be any problems potentially covered by this warranty in the future. -
Page 5: Installation
TORCH WIZARD INSTALLATION & OPERATION MANUAL 2.0 INSTALLATION Anti-spatter reservoir Optional wire cutter location Self-cleaning air blast location Motor slide-up Reamer Venturi style Anti-spatter blade anti-spatter spray sprayer Motor Dual-hinged internal Cover latch access panel Electrical connection Lubricated and (9 pin) filtered air inlet Catch tray Mounting location... -
Page 6: Pneumatic Connection
TORCH WIZARD INSTALLATION & OPERATION MANUAL 2.2 PNEUMATIC CONNECTION Air Supply Requirements Air must be filtered, regulated, and lubricated. We recommend the filter portion of the Filter/Regulator/Lubricator have auto-drain functionality. ▶ Use an Air Supply Line with an inside diameter of 1/2", connect to the 3/8" N.P.T. female inlet located on the side of the Reamer (Fig. -
Page 7: Adjusting The V-Block
TORCH WIZARD INSTALLATION & OPERATION MANUAL 2.4 ADJUSTING THE V-BLOCK Figure 4 Figure 5 The Torch Wizard® Nozzle Cleaning Station incorporates an adjustable V-Block feature. This feature eliminates the need to replace the V-Block when changing to different diameter gas nozzles. To adjust the V-Block, follow the procedure below (along with Figs. -
Page 8: Reamer Blade Adjustment
TORCH WIZARD INSTALLATION & OPERATION MANUAL 2.5 REAMER BLADE ADJUSTMENT In order to ensure adequate cleaning of the gas nozzle, it is essential that the correct reamer insertion depth is obtained. The reamer insertion depth will vary based upon the nozzle, tip, and diffuser on the torch. -
Page 9: Reed Switch Adjustment
TORCH WIZARD INSTALLATION & OPERATION MANUAL 2.6 REED SWITCH ADJUSTMENT The reed switches on the cleaning station set the position of the motor slide and the nozzle clamp slide. Each cleaning station comes equipped with three reed switches; two are located on the nozzle clamp slide (D-A93V), and the other is located at the bottom of the motor slide (D-Z73). -
Page 10: Motor Slide Speed Adjustment
TORCH WIZARD INSTALLATION & OPERATION MANUAL 2.7 MOTOR SLIDE SPEED ADJUSTMENT The motor slide speed on the Torch Wizard® Nozzle Cleaning Station may be adjusted to speed up or slow down the rise and fall of the reamer motor. This adjustment is most often made in order to reduce the cleaning cycle time. -
Page 11: Anti-Spatter Dispensing
TORCH WIZARD INSTALLATION & OPERATION MANUAL 2.8 ANTI-SPATTER DISPENSING The Torch Wizard with Anti-Spatter option provides the user with the ability to ream then spray the nozzle using a venturi style sprayer. The anti-spatter solution is supplied from the anti-spatter reservoir (included with unit). -
Page 12: Sequence Of Operations
TORCH WIZARD INSTALLATION & OPERATION MANUAL 2.9 SEQUENCE OF OPERATIONS Recommended sequences are shown in this section for each model. Dwell times can be adjusted depending on what is required for your application. EL-NCS-A-24 and EL-NCS-AC-24 Verify signal at Pin #3 is ON (Ream Motor in Home Position) Energize Pin #4 (Clamp Nozzle and Spin Blade) Verify signal at Pin #9 is ON (Nozzle Clamp in Clamped Position) Short Delay to allow cylinder to move and reed switch to activate... - Page 13 TORCH WIZARD INSTALLATION & OPERATION MANUAL EL-NCS-A-24-SC and EL-NCS-AC-24-SC Verify signal at Pin#3 is ON (Ream Motor in Home Position) Energize Pin #4 (Clamp Nozzle and Spin Blade) Short Delay to allow cylinder to move and reed switch to activate Energize Pin #5 (Motor Slide Up) Verify signal at Pin #3 is OFF (Ream Motor in Ream Position) 1.
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Page 14: Maintenance Of Cleaning Station & Wire Cutter
TORCH WIZARD INSTALLATION & OPERATION MANUAL 3.0 MAINTENANCE OF CLEANING STATION & WIRE CUTTER The Torch Wizard® is for the most part, a low maintenance peripheral. However, maintenance of this unit should still be added to your preventive maintenance schedule. The following should be checked at regular intervals: ▶... -
Page 15: Maintenance Schedule
TORCH WIZARD INSTALLATION & OPERATION MANUAL 3.1 MAINTENANCE SCHEDULE Description Recommended Quantity Empty Catch Pan As needed* Grease Wire Cutter Every 10,000 Cycles Ensure Lubricator has Pneumatic Lubricant Daily* Inspect and Clean Air Filter if Necessary Daily* Inspect Reamer Blade for Wear Weekly Inspect and Test Reaming Station for Proper Functionality Weekly... -
Page 16: Electrical Schematic
TORCH WIZARD INSTALLATION & OPERATION MANUAL 4.0 ELECTRICAL SCHEMATIC (9-PIN) EL-NCS-A-24 and EL-AC-24 See page 10 for sequence of operations for your cleaning station model. 1. (ORANGE) - +24 VDC 2. (BLUE) - 0 VDC 3. (RED/BLK) - NOZZLE UNCLAMPED/SLIDE DOWN 4. - Page 17 TORCH WIZARD INSTALLATION & OPERATION MANUAL EL-NCS-A-24-SC and EL-NCS-AC-24-SC See page 11 for sequence of operations for your cleaning station model. 1. (ORANGE) - +24 VDC 2. (BLUE) - 0 VDC 3. (RED/BLK) - NOZZLE UNCLAMPED/SLIDE DOWN 4. (GRN/BLK) - AIR MOTOR/CLAMP 5.
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Page 18: Exploded Views & Parts List
TORCH WIZARD INSTALLATION & OPERATION MANUAL 5.0 EXPLODED VIEWS & PARTS LIST 5.1 EL-NCS-A-24 Exploded View 1 10 13 Parts List No. Part No. Description No. Part No. Description 382860000 TERMINAL END BRACKET 35918 M6-1.0 X 20 SHCS ZINC 10 PLUG 1/4-18 NPTF PLUG 35921 M6-1.0 X 30 SHCS ZINC... - Page 19 TORCH WIZARD INSTALLATION & OPERATION MANUAL Exploded View 2 Parts List No. Part No. Description No. Part No. Description 74965K65 2.00" PIECE OF SHRINK TUBE KQ2L06-08A 6MM TUBE TO 8MM REDUCER ELBOW 1 90597 M8-1.25 X 12 LSHCS BLACK OXIDE 2 KQ2L08-01S 90 DEGREE FITTING 9688K124...
- Page 20 TORCH WIZARD INSTALLATION & OPERATION MANUAL Exploded View 3 99 102 99 102 Parts List No. Part No. Description No. Part No. Description 81 NCS-136 EXTENSION FITTING NCS-47 FRONT COVER HINGE 82 NCS-137 SOLENOID COVER NCS-50-3 VENTURI BLOCK 83 NCS-139 3/4-16 HOLE PLUG NCS-81 CATCH TRAY LOCATOR...
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Page 21: El-Ncs-A-24-Sc
TORCH WIZARD INSTALLATION & OPERATION MANUAL 5.2 EL-NCS-A-24-SC Parts List No. Part No. Description 1J-158-07 6MM BLUE POLYURETHANE TUBING 1 35897 M5-.8 X 14MM SHCS ZINC 41293 M3-.5 X 6 BHCS ZINC 50785K267 1/16 NPT BRASS PLUG AN05-M5 SMC SILENCER EL-NCS-A-24 REAMER EL-NCS-A-24-SC-SERIAL TAG MODEL/SERIAL TAG... -
Page 22: El-Ncs-Wcs-24
TORCH WIZARD INSTALLATION & OPERATION MANUAL 5.4 EL-NCS-WCS-24 Parts List No. Part No. Description No. Part No. Description 135943 M8-1.25 X 60 SHCS ZINC NCS-WCS-05 PUSH PLUG 1105K71 ZERK FITTING NCS-WCS-07 STRIPPER BLOCK 35866 M3-0.5 X 14 SHCS ZINC NCS-WCS-16 BACK-UP PLATE 35918 M6-1.0 X 20 SHCS ZINC... -
Page 23: Optional Components & Accessories
TORCH WIZARD INSTALLATION & OPERATION MANUAL 6.0 OPTIONAL COMPONENTS & ACCESSORIES TORCH WIZARD® ROBOTIC NOZZLE CLEANING STATIONS TITANIUM NITRIDE Part No. Description TiN Coated for EL-NCS-A-24 9-Pin Cleaning Station w/ Integrated Anti Spatter Spray Maximum Durability EL-NCS-A-24-SC 9-Pin Cleaning Station w/ Integrated Anti Spatter Spray and Self Cleaning EL-NCS-AC-24 9-Pin Cleaning Station w/ Integrated Anti Spatter Spray and a Wire Cutter EL-NCS-AC-24-SC... - Page 24 ELCo Enterprises, Inc. • Jackson, Michigan USA Service & Support: 517.782.8040 wire-wizard.com TorchWizard_Manual_EL-NCS-A-AC-24 | v1.0...
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