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INSTRUCTION MANUAL
4400W FRAME INVERTER GENERATOR
Model # DL5040
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Summary of Contents for Power smart DL5040
- Page 1 INSTRUCTION MANUAL 4400W FRAME INVERTER GENERATOR Model # DL5040 PROBLEMS? QUESTIONS? DO NOT RETURN TO STORE STOP CALL OUR CUSTOMER HELP LINE (872)314-0005 Mon-Fri 9-5 EST Have product questions or need technical support? Please scan the QR code to enter our official website and contact us! Website: www.powersmartusa.com...
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Page 3: Table Of Contents
GENERATOR OPERATION ............................16 MAINTENANCE ................................19 TROUBLESHOOTING ..............................23 EXPLODED VIEW & PARTS LIST ..........................25 WARRANTY .................................. 29 TECHNICAL DATA 4400W Generator： Model#DL5040 Engine type: 4 stroke, OHV, single cylinder with forced air-cooling system Start type: Recoil Phase: Single... -
Page 4: Introduction
INTRODUCTION Thank You for Purchasing a PowerSmart® Product. This manual provides information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the information in this manual. PowerSmart® reserves the right to change this product and specifications at any time without prior notice. -
Page 5: General Safety Rules
GENERAL SAFETY RULES DANGER: CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. -
Page 6: Important Safety Instructions
● Allow generator to cool down after use before touching engine or areas of the generator that become hot during use. CAUTION: Misuse of this generator can damage it or shorten its life. ● Only use generator for its intended purposes. ●... -
Page 7: Symbols
SYMBOLS Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer. SYMBOL NAME DESIGNATION/EXPLANATION Volts Voltage Amperes Current Hertz Frequency (cycles per second) -
Page 8: Knowing Your Inverter Generator
KNOWING YOUR INVERTER GENERATOR Use the illustrations below to become familiar with the locations and functions of the various components and controls of this generator. 12 13 14 17 21 20 Recoil Starter LED ALARM Grounding Lug VFT Meter Fuel Valve AC Breaker Oil Drain 120V 20A AC receptacle... - Page 9 Connection Plugs(AC socket) The Volt outlet is overload protected by the inverter. Each socket will power 120Volt AC, single phase, electrical loads requiring up to 3.6kW. Oil Warning Light (Yellow) The low oil level alarm system is designed to prevent engine damage due to insufficient oil in the crankcase. The low oil level alarm system automatically shuts down the engine before the engine oil in the crankshaft box is lowered to safety (the generator engine switch remains “ON”).
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Page 10: Grounding Terminal
V.F.T meter The V.F.T meter can be used for displaying voltage, frequency(hertz),run time and total run time as applicable. (Display mode depends on the configuration). The LCD displays each mode by pressing the button below the display. 1. Voltage(V) 2. Frequency(F) Output voltage of the generator. -
Page 11: Full Speed
devices that require a grounded receptacle pin connection will not function if the receptacle ground pin is not functional. ECO Switch When the energy-saving switch is in the energy-saving position, the generator is in the energy-saving state. When disconnecting or using low power, the engine automatically returns to a low speed state, thus reducing engine fuel consumption Full Speed “full speed”... -
Page 12: Generator Preparation
GENERATOR PREPARATION The following section describes steps necessary to prepare the generator for use. If after reading this section, you are unsure about how to perform any of the steps please call (872) 314-0005 Mon-Fri 9-5 EST for customer service. Failure to perform these steps properly can damage the generator or shorten its lifespan. Unpacking Unpack the generator and all its parts. -
Page 13: Ambient Temperature
engine damage and void your warranty. Engine Oil Recommendations Only use 4-stroke engine oil of SJ,SL or equivalent level which are in accordance with or higher than API standard. Check the API label on oil bottle or other container, and make sure the “SJ,SL” or equivalent level letter is in the label. - Page 14 ● Do not use gasoline containing more than 10% ethanol or gasoline containing methanol, otherwise the engine will be seriously damaged. To add gasoline, follow these steps: 1. Make sure the generator stopped and cooled entirely,also make sure it is on a level surface. 2.
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Page 15: Electrical Devices
ground fault condition exists in the generating set or in connected electrical devices, especially when the unit is equipped with a wheel kit. Proper grounding also helps dissipate static electricity, which often builds up in underground devices. A ground terminal has been provided on the generating set. For remote grounding, connect of a length of heavy gauge(4mm 2 12 AWG minimum) copper wire between the generating set ground terminal and a copper rod driven into the ground. -
Page 16: Generator Operation
GENERATOR OPERATION Generator Start ● Disconnect the electrical equipment from the alternator's AC socket before starting the engine. ● The electric devices should be in OFF position before connect to the generator. ● Make sure that the ECO switch is on “OFF”position. 1. -
Page 17: Loading Capacity
Electrical Shock To reduce the risk of electrical shock, DO NOT use electrical cords that are worn, frayed, bare or otherwise damaged. DO NOT touch bare wires or receptacles. DO NOT handle generating set or electrical cords while standing in water, while barefoot, or while hands or feet are wet. Loading Capacity WARNING: Do not overload the generating set. -
Page 18: Stop The Generator
Stop The Generator WARNING: Never stop the engine with electrical devices connected and with the connected devices in “ON” position. 1. Shut off all loads and unplug electrical loads from generator panel receptacles. 2. Let engine run at no-load for several minutes to stabilize internal temperatures of engine and generator. 3. -
Page 19: Maintenance
MAINTENANCE The purpose of maintenance and periodic maintenance is to keep the generator in the best operating condition. WARNING: Improper maintenance or failure correct a problem before operation can cause a malfunction and result in property damage, serious injury or DEATH. lease use our original spare parts or the same quality parts when replacing damaged parts.Improper maintenance will void your warranty. -
Page 20: Generator Maintenance
every 10 hours; If necessary, change the air filter element every 25 hours. ● If maintenance period and the exact time(hour), the one which comes first should govern. ● If you have missed the scheduled time to maintain your engine, do it as soon as possible. Generator Maintenance WARNING: Never clean the generator when it is running! Never use water to clean the generating set. -
Page 21: Spark Plug Maintenance
6. Squeeze in a clean absorbent cloth to remove all excess oil. 7. Assemble the filter element onto the filter unit. 8. Reinstall the bolt of the air filter cover. Spark Plug Maintenance Spark plug gap : 0.76mm. Spark plug tighten torque: 12.5N.m The spark plug is important for proper engine operation. -
Page 22: Transport And Storage
Fuel Tank Filter Maintenance WARNING:Never use the gasoline while smoking or in the vicinity of an open flame. 1. Remove the fuel tank cap and filter. 2. Clean the filter with gasoline. 3. Wipe the filter and install it. 4. Install the fuel tank cap. NOTE: Be sure the fuel tank cap is tightened securely. -
Page 23: Troubleshooting
TROUBLESHOOTING... -
Page 24: Wiring Diagram
WIRING DIAGRAM... -
Page 25: Exploded View & Parts List
EXPLODED VIEW & PARTS LIST Generator Exploded View&Part List... - Page 26 ITEM CODE DESCRIPTION QTY. ITEM CODE DESCRIPTION QTY. 517050401204 screw ST4.2X12 02901990111004 Fuel Tank Cap 029028400003 Control panel 029019900614 Filter cup, fuel tank Bolts- M6X14 029019990019 Valve 511050601401 Nut M6 029019902103 Fuel hose Φ4.5 512040600001 019990008000 cushion block 026300001700 PANEL BACK COVER screw ST4.2X12 029010560101 Fuel tank...
- Page 27 Engine Explode View&Part List...
- Page 28 ITEM CODE DESCRIPTION QTY. ITEM CODE DESCRIPTION QTY. 511050803301 Bolt M8X33.5 012160000803 Starting flange 522010100401 Oil sealing B2541 012020002900 Nut M14×1.5 01202000081205 Crankcase cover 012030006101 Wind hood 012020200031 Oil dipstick 012020007400 Air cleaner support crankcase gaskets Recoil starter 012020000900 012032000001 pin 8X14 studs M6X94 514010801400...
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Page 29: Warranty
TWO (2) YEARS LIMITED WARRANTY PowerSmart is committed to building tools that are dependable for years. Our warranties are consistent with our ® commitment and dedication to quality. TWO (2) YEARS LIMITED WARRANTY OF POWERSMART PRODUCTS FOR HOME USE. PowerSmart (“Seller") warrants to the original purchaser only, that all PowerSmart consumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.
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