PCB IMI SENSORS EX642A01 Installation And Operating Manual

Intrinsically-safe vibration sensor, 4 to 20 ma output, 0 to 1.0 in/sec pk, 3 to 1k hz, side exit, 2-pin conn

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Model EX642A01
Intrinsically-safe vibration sensor, 4 to 20 mA output, 0 to 1.0 in/sec pk, 3 to 1k Hz, side exit, 2-
pin conn
Installation and Operating Manual
For assistance with the operation of this product,
contact the PCB Piezotronics, Inc.
Toll-free: 800-959-4464
24-hour SensorLine: 716-684-0001
Fax: 716-684-3823
E-mail: imi@pcb.com
Web: www.imi-sensors.com

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  • Page 1 Intrinsically-safe vibration sensor, 4 to 20 mA output, 0 to 1.0 in/sec pk, 3 to 1k Hz, side exit, 2- pin conn Installation and Operating Manual For assistance with the operation of this product, contact the PCB Piezotronics, Inc. Toll-free: 800-959-4464 24-hour SensorLine: 716-684-0001 Fax: 716-684-3823 E-mail: imi@pcb.com...
  • Page 2: Repair And Maintenance

    “Lifetime Warranty Plus” on all Platinum Stock Products number, which we use to reference any information you sold by PCB and through its limited warranties on all other have already provided and expedite the repair process. PCB Stock, Standard and Special products. Due to the...
  • Page 3 CAUTION Refers to hazards that could damage the instrument. NOTE Indicates tips, recommendations and important information. The notes simplify processes and contain additional information on particular operating steps. The following symbols may be found on the equipment described in this manual: This symbol on the unit indicates that high voltage may be present.
  • Page 4 PCB工业监视和测量设备 - 中国RoHS2公布表 PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table 有害物质 镉 汞 铅 (Pb) 六价铬 (Cr(VI)) 多溴联苯 (PBB) 多溴二苯醚 (PBDE) 部件名称 (Hg) (Cd) 住房 PCB板 电气连接器 压电晶体 环氧 铁氟龙 电子 厚膜基板 电线 电缆 塑料...
  • Page 5 Lead (Pb) Mercury (Hg) Cadmium (Cd) Chromium VI Polybrominated Polybrominated Compounds Biphenyls (PBB) Diphenyl Ethers (Cr(VI)) (PBDE) Housing PCB Board Electrical Connectors Piezoelectric Crystals Epoxy Teflon Electronics Thick Film Substrate Wires Cables Plastic Solder Copper Alloy/Brass This table is prepared in accordance with the provisions of SJ/T 11364.
  • Page 6 Model 642/643/647/648 A Series Industrial 4-20mA Sensor Operating Guide with Enclosed Warranty Information 3425 Walden Avenue, Depew, New York 14043-2495 Phone (716) 684-0003 Fax (716) 684-3823 Toll Free Line 1-800-959-4IMI MANUAL NUMBER: 25778 MANUAL REVISION: C ECN NUMBER: xxxxx...
  • Page 7: Table Of Contents

    Table of Contents Introduction ........................Page 3 General Features Dimension Drawing......................Page 4 Operation and Wiring....................... Page 5 Standard Wiring Taking Measurements RV Option TO Option Installation........................Page 9 ESD Sensitivity ......................Page 10 Warranty/Servicing Warranty, Service & Return Procedure................Page 11 Customer Service ......................
  • Page 8: Introduction

    Introduction The Model 642/643/647/648 A Series Industrial 4-20mA Sensors combine the capabilities of a piezoelectric vibration sensor and a 4-20mA vibration transmitter. The sensor outputs a 4-20mA signal that is proportional to the overall velocity or acceleration of the machinery. Ideal for monitoring the vibration of process equipment such as fans, motors and pumps, the output of the sensor is used for process control or predictive maintenance.
  • Page 9: Dimension Drawing

    Dimension Drawing 1.24 [ 31.5] ELECTRICAL CONNECTOR 5/8-24 UNEF-2A 2 - PIN (MIL-C-5015) 1.98[45.7] PIN A: PIN B: POSITIVE NEGATIVE 4-20 mA 4-20 mA 1.41 [35.8] 1.05 [26.7] 7/8 (22) HEX 3/4-16 UNF-2A 1/8" HEX ALLEN KEY REQUIRED MOUNTING STUD MODEL 080A162 1/4-28 UNF-2A (SUPPLIED)
  • Page 10: Operation And Wiring

    Operation and Wiring Standard Wiring The Model 642/643/647/648 A Series operates from a standard 2-wire, 4-20mA loop. If using a loop powered unit, attach the positive (+) input from the power supply to Pin A or Red wire on the sensor and the negative (-) input from the power supply to Pin B or Blue wire of the sensor.
  • Page 11: Taking Measurements

    Taking Measurements When measuring the current output from the unit, use the following formula to calculate the vibration level: Vibration Output = (Measured Output – 4mA) x (Full Scale Vibration Output /16mA) Measured mA 642AX0 642AX1 642AX2 4.00 0.0 ips, pk 0.0 ips, pk 0.0 ips, pk 8.00...
  • Page 12: Rv Option

    RV Option The RV (raw vibration) option includes a 100mV/g ±20% additional output. The accelerometer frequency range is 1 Hz-10 kHz, maximum amplitude of 15 g-pk. Data collectors or analyzers can use this vibration signal for further analysis. Figure 3 – RV wiring For integral cable sensors: 4-20mA Positive BLACK...
  • Page 13: To Option

    TO Option The TO (Temperature Output) option includes an additional independent 4-20mA output for temperature measurement. The temperature range is from -40°C to 125°C with an overall accuracy of ±5%FSO. The imbedded temperature sensor monitors the environment internal to the sensor housing and is situated at approximately mid level.
  • Page 14: Installation

    Installation Installation should be performed per the following detail drawing for best performance. PAGE 9...
  • Page 15: Esd Sensitivity

    Warning 2 – ESD sensitivity This equipment is designed with user safety in mind; however, the protection provided by the equipment may be impaired if the equipment is used in a manner not specified by PCB Piezotronics, Inc. Caution 1 – ESD sensitivity Cables can kill your equipment.
  • Page 16: Warranty, Service & Return Procedure

    International Sales department at IMI to request shipping instructions and an RMA. For assistance, please call (716) 684-0003, or fax us at (716) 684-3823. You may also receive assistance via e- mail at imi@pcb.com or visit our web site at www.pcb.com. PAGE 11...
  • Page 17: Customer Service

    Customer Service IMI, a division of PCB Piezotronics, guarantees Total Customer Satisfaction. If, at any time, for any reason, you are not completely satisfied with any IMI product, IMI will repair, replace, or exchange it at no charge. You may also choose to have your purchase price refunded.
  • Page 18: Repair And Maintenance

    “Lifetime Warranty Plus” on all Platinum Stock Products number, which we use to reference any information you sold by PCB and through its limited warranties on all other have already provided and expedite the repair process. PCB Stock, Standard and Special products. Due to the...
  • Page 19 CAUTION Refers to hazards that could damage the instrument. NOTE Indicates tips, recommendations and important information. The notes simplify processes and contain additional information on particular operating steps. The following symbols may be found on the equipment described in this manual: This symbol on the unit indicates that high voltage may be present.
  • Page 20 PCB工业监视和测量设备 - 中国RoHS2公布表 PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table 有害物质 镉 汞 铅 (Pb) 六价铬 (Cr(VI)) 多溴联苯 (PBB) 多溴二苯醚 (PBDE) 部件名称 (Hg) (Cd) 住房 PCB板 电气连接器 压电晶体 环氧 铁氟龙 电子 厚膜基板 电线 电缆 塑料...
  • Page 21 Lead (Pb) Mercury (Hg) Cadmium (Cd) Chromium VI Polybrominated Polybrominated Compounds Biphenyls (PBB) Diphenyl Ethers (Cr(VI)) (PBDE) Housing PCB Board Electrical Connectors Piezoelectric Crystals Epoxy Teflon Electronics Thick Film Substrate Wires Cables Plastic Solder Copper Alloy/Brass This table is prepared in accordance with the provisions of SJ/T 11364.
  • Page 22 Warning 2 - This equipment is designed with user safety in mind; however, the protection provided by the equipment may be impaired if the equipment is used in a manner not specified by PCB Piezotronics, Inc. Caution 1 - Cables can kill your equipment. High voltage electrostatic discharge (ESD) can damage electrical devices.
  • Page 23 Repair In the event that equipment becomes damaged or ceases to operate, arrangements should be made to return the equipment to PCB Piezotronics for repair. User servicing or repair is not recommended and, if attempted, may void the factory warranty.
  • Page 24 PCB PIEZOTRONICS INC. 3425 WALDEN AVE. DEPEW, NEW YORK 14043 Connector Version : EXTO(M)64**3** , EXTO(M)64**9** Ui : 28V; Ii : 120mA; Pi : 1W; Ci: 0nF; Li : 122.2µH Cable Version: EXTO(M)64**1**/M**, EXTO(M)64**6**/M**, Ui : 28V; Ii : 120mA; Pi : 1W; Ci: 61nF; Li : 427.2µH...
  • Page 25 PCB PIEZOTRONICS INC. 3425 WALDEN AVE. DEPEW, NEW YORK 14043 The disassembling of the sensor from its capped elbow is not allowed. • WARNING – DO NOT CONNECT OR DISCONNECT WHEN ENERGIZED Essential N/A – No tools are fitted to the system.
  • Page 26 됩니다. 이 제품은 충격 위험을 인식하고 부상을 방지하는 데 필요한 안전 예방 조치를 숙지한 자격을 갖춘 사람이 사용하도록 설계되었습니다. 경고 2 - 이 장비는 사용자 안전을 염두에 두고 설계되었지만, PCB Piezotronics, Inc.에서 지정하지 않은 방식으로 장비를 사용할 경우 장비가 제공하는 보호 기능이 손상될 수 있습니다.
  • Page 27 사용자와 제조자의 책임 한계가 있다. 서비스 PCB Piezotronics에서 제공하는 센서 및 관련 기기의 정교한 특성으로 인해 사용자 서비스 또는 수리는 권장되지 않으며, 시도할 경우 공장 보증이 무효화될 수 있습니다. 그러나 센서 및 관련 기기의 정기적인 보정은 측정 정확도 및 수집된 데이터에 대한 신뢰도를 높이는 데 도움이 되므로...
  • Page 28 PCB PIEZOTRONICS INC. 3425 WALDEN AVE. DEPEW, NEW YORK 14043 Ui : 30V; Ii : 100mA; Pi : 1W; Ci: 0nF; Li : 121.1µH Cable Version: EX(M)64**1**/M**, EX(M)64**6**/M** Ui : 30V; Ii : 100mA; Pi : 1W; Ci: 61nF; Li : 426.1µH...
  • Page 29 PCB PIEZOTRONICS INC. 3425 WALDEN AVE. DEPEW, NEW YORK 14043 EN/IEC 60079-0 및 EN/IEC 60079-7의 모든 해당 조항을 준수해야 합니다. EN/IEC 60079-0에 따른 최소 보호 등급 IP54가 보장되어야 합니다. 가 보장되어야 합니다. 전원이 공급된 상태에서 결합 커넥터를 연결하거나 분리해서는 안 됩니다.
  • Page 30 Intrinsically-safe vibration sensor, 4 to 20 mA output, 0 to 1.0 in/sec pk, 3 to 1k Hz, side exit, 2- pin conn Installation and Operating Manual For assistance with the operation of this product, contact the PCB Piezotronics, Inc. Toll-free: 800-959-4464 24-hour SensorLine: 716-684-0001 Fax: 716-684-3823 E-mail: imi@pcb.com...
  • Page 31: Repair And Maintenance

    “Lifetime Warranty Plus” on all Platinum Stock Products number, which we use to reference any information you sold by PCB and through its limited warranties on all other have already provided and expedite the repair process. PCB Stock, Standard and Special products. Due to the...
  • Page 32 CAUTION Refers to hazards that could damage the instrument. NOTE Indicates tips, recommendations and important information. The notes simplify processes and contain additional information on particular operating steps. The following symbols may be found on the equipment described in this manual: This symbol on the unit indicates that high voltage may be present.
  • Page 33 PCB工业监视和测量设备 - 中国RoHS2公布表 PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table 有害物质 镉 汞 铅 (Pb) 六价铬 (Cr(VI)) 多溴联苯 (PBB) 多溴二苯醚 (PBDE) 部件名称 (Hg) (Cd) 住房 PCB板 电气连接器 压电晶体 环氧 铁氟龙 电子 厚膜基板 电线 电缆 塑料...
  • Page 34 Lead (Pb) Mercury (Hg) Cadmium (Cd) Chromium VI Polybrominated Polybrominated Compounds Biphenyls (PBB) Diphenyl Ethers (Cr(VI)) (PBDE) Housing PCB Board Electrical Connectors Piezoelectric Crystals Epoxy Teflon Electronics Thick Film Substrate Wires Cables Plastic Solder Copper Alloy/Brass This table is prepared in accordance with the provisions of SJ/T 11364.
  • Page 35 [5]1/8" hex Allen key required for English version, 3mm hex Allen key required for metric version. [6]Stud torque must exceed sensor hex nut torque to ensure proper dismantling. [7]See PCB Declaration of Conformance PS039 or PS053 for details. SUPPLIED ACCESSORIES:...
  • Page 37 “Lifetime Warranty Plus” on all Platinum Stock Products number, which we use to reference any information you sold by PCB and through its limited warranties on all other have already provided and expedite the repair process. PCB Stock, Standard and Special products. Due to the...
  • Page 38 CAUTION Refers to hazards that could damage the instrument. NOTE Indicates tips, recommendations and important information. The notes simplify processes and contain additional information on particular operating steps. The following symbols may be found on the equipment described in this manual: This symbol on the unit indicates that high voltage may be present.
  • Page 39 PCB工业监视和测量设备 - 中国RoHS2公布表 PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table 有害物质 镉 汞 铅 (Pb) 六价铬 (Cr(VI)) 多溴联苯 (PBB) 多溴二苯醚 (PBDE) 部件名称 (Hg) (Cd) 住房 PCB板 电气连接器 压电晶体 环氧 铁氟龙 电子 厚膜基板 电线 电缆 塑料...
  • Page 40 Lead (Pb) Mercury (Hg) Cadmium (Cd) Chromium VI Polybrominated Polybrominated Compounds Biphenyls (PBB) Diphenyl Ethers (Cr(VI)) (PBDE) Housing PCB Board Electrical Connectors Piezoelectric Crystals Epoxy Teflon Electronics Thick Film Substrate Wires Cables Plastic Solder Copper Alloy/Brass This table is prepared in accordance with the provisions of SJ/T 11364.
  • Page 41 PCB Piezotronics Inc. claims proprietary rights in REVISIONS the information disclosed hereon. Neither it nor any reproduction thereof will be disclosed to others DESCRIPTION without the written consent of PCB Piezotronics Inc. UPDATE NOTES 49620 SCHEDULE DRAWING NO MODIFICATIONS PERMITTED...
  • Page 42 PCB Piezotronics Inc. claims proprietary rights in REVISIONS the information disclosed hereon. Neither it nor any reproduction thereof will be disclosed to others DESCRIPTION without the written consent of PCB Piezotronics Inc. -SEE SHEET 1- SCHEDULE DRAWING NO MODIFICATIONS PERMITTED WITHOUT REFERENCE TO THE...
  • Page 77 EU Declaration of Conformity PS053 In Accordance with ISO/IEC 17050 Manufacturer: Authorized European Representative: PCB Piezotronics, Inc. PCB Piezotronics Europe GmbH 3425 Walden Avenue Porschestrasse 20-30 Depew, New York 14043 41836 Hückelhoven Germany Certifies that type of equipment: Vibration Sensor(s) EX64…, EXTO64…, EXRV64…...
  • Page 78 Immunity EN 61000-4-4:2004 Electromagnetic compatibility (EMC) - Part 4-4: Testing and measurement techniques - Test Electrical fast transient/burst immunity test Standards Electromagnetic compatibility (EMC) - Part 4-5: Testing and measurement techniques - EN 61000-4-5:2005 Surge immunity test EN 61000-4-6:2006 Electromagnetic compatibility (EMC) - Part 4-6: Testing and measurement techniques - Immunity to conducted disturbances, induced by radio-frequency fields Electromagnetic compatibility (EMC) –...

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