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Model 5302D-01A
TORKDISC® Rotary Torque Sensing System
Installation and Operating Manual
For assistance with the operation of this product,contact:
PCB Load & Torque, Inc.
Toll-free: 866-684-7107
24-hour SensorLine™: 716-684-0001
Fax: 248-888-8266
E-mail: LTInfo@pcbloadtorque.com
Web: www.pcbLoadTorque.com
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Table of Contents
Related Manuals for PCB TORKDISC 5302D-01A
Summary of Contents for PCB TORKDISC 5302D-01A
- Page 1 Model 5302D-01A TORKDISC® Rotary Torque Sensing System Installation and Operating Manual For assistance with the operation of this product,contact: PCB Load & Torque, Inc. Toll-free: 866-684-7107 24-hour SensorLine™: 716-684-0001 Fax: 248-888-8266 E-mail: LTInfo@pcbloadtorque.com Web: www.pcbLoadTorque.com...
- Page 2 “Lifetime Warranty Plus” on all Platinum Stock Products number, which we use to reference any information you sold by PCB and through its limited warranties on all other have already provided and expedite the repair process. PCB Stock, Standard and Special products. Due to the...
- Page 3 CAUTION Refers to hazards that could damage the instrument. NOTE Indicates tips, recommendations and important information. The notes simplify processes and contain additional information on particular operating steps. The following symbols may be found on the equipment described in this manual: This symbol on the unit indicates that high voltage may be present.
- Page 4 PCB工业监视和测量设备 - 中国RoHS2公布表 PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table 有害物质 镉 汞 铅 (Pb) 六价铬 (Cr(VI)) 多溴联苯 (PBB) 多溴二苯醚 (PBDE) 部件名称 (Hg) (Cd) 住房 PCB板 电气连接器 压电晶体 环氧 铁氟龙 电子 厚膜基板 电线 电缆 塑料...
- Page 5 Lead (Pb) Mercury (Hg) Cadmium (Cd) Chromium VI Polybrominated Polybrominated Compounds Biphenyls (PBB) Diphenyl Ethers (Cr(VI)) (PBDE) Housing PCB Board Electrical Connectors Piezoelectric Crystals Epoxy Teflon Electronics Thick Film Substrate Wires Cables Plastic Solder Copper Alloy/Brass This table is prepared in accordance with the provisions of SJ/T 11364.
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Page 6: Table Of Contents
7.1 Analog Output – Voltage ......................... 18 7.2 Frequency Output ........................... 18 8.0 TROUBLESHOOTING ....................... 19 9.0 CALIBRATION / REPAIR SERVICES ................20 9.1 RMA / Purchase Order ........................20 10.0 WARRANTY ........................20 PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001 www.pcb.com... -
Page 7: General Guidelines
Although the procedures covered in this manual have proven safe in use, PCB Load & Torque assumes no responsibility for personal injury or damage to equipment resulting from their application. After reading this manual, personnel should review all instructions concerning safety procedures provided at the installation location. -
Page 8: Introduction
The operator should be protected from rotating parts by using safety shield guards. When in doubt about speed ratings or torque capacity, consult the Load & Torque Division of PCB Piezotronics. 3.0 OVERVIEW The TORKDISC®... - Page 9 22.5° 22.5° 22.5° 22.5° 22.5° 22.5° 22.5° 28° 28° 25°* 25°* *20° between holes NOTE: See the outline drawing for the respective series for additional dimensions and bolt circle details. PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001 www.pcb.com...
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Page 10: Theory Of Operation
This allows the user to check calibration at any time during system operation. When the shunt calibration feature is invoked, a precision resistor is switched across one leg of the Wheatstone bridge, producing a positive shift in the receiver’s output. PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001... -
Page 11: Electrical Operation
DB-25 connector for interface between the receiver box and a display meter or transient recorder. DC IN: The connector port for the supplied power supply. ANTENNA: The connector port for the TNC side of the supplied 24 foot coaxial transmission cable. PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001 www.pcb.com... -
Page 12: Receiver Box - I/O Connector Pinouts
Digital data stream received from the transmitter and used for the QSPI Pin 2 EXTERNAL QSPI BIT CLOCK: QSPI clock signal Pin 14 SLAVE SELECT: QSPI timing signal Pin 1 RESERVED: Pins 8, 9, 10, 15, 20, 21, 22 PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001 www.pcb.com... -
Page 13: Receiver Box - Adjustment Controls
This filter is a two pole high pass Butterworth SELECTION: filter with user selectable cut-off frequencies of approximately 5, 10, 20, 200, 500, and 725 Hz (see Table 11). PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001 www.pcb.com... -
Page 14: System Gain Range
0.655 0.758 0.860 0.756 0.874 0.992 0.817 0.945 1.072 0.885 1.023 1.161 0.946 1.094 1.242 0.998 1.154 1.310 1.060 1.225 1.391 1.127 1.303 1.479 1.189 1.374 1.560 *For Frequency Output PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001 www.pcb.com... -
Page 15: Zero/Additional Offset
AC coupled output (see Figure 5). Table 8 – AC Output Gain SWITCH SETTING NOMINAL GAIN 10.0 11.0 12.0 13.0 14.0 15.0 16.0 PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001 www.pcb.com... -
Page 16: Low & High Pass Filters
Figure 7 shows low pass filter plots of the transmitter only, receiver only, and the composite of transmitter and receiver combined. Table 9 – Low Pass Filter Plots Number DESCRIPTION Transmitter Only Receiver Only Transmitter & Receiver Composite Figure 7 –Low Pass Filter Plots PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001 www.pcb.com... -
Page 17: Composite Low Pass Filter
Table 10 lists the available cut-off frequency settings for the low pass filter switch as shown in Figure 8. Table 10 – Low Pass (AC & DC) Analog Output Filter Settings (composite output) SWITCH SETTING FREQUENCY Hz (-3dB) 1250 2500 5000 8500 PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001 www.pcb.com... -
Page 18: Composite High Pass Filter
Table 11 lists the available cut-off frequency settings for the high pass filter switches as shown in Figure Table 11 – High Pass (AC Coupled) Analog Output Filter Settings SWITCH SETTING FREQUENCY Hz NUMBER (-3dB) PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001 www.pcb.com... -
Page 19: Mechanical Installation
Proper mechanical installation of the TORKDISC rotary torque sensor system is critical to ensure proper operation and long-term life. Read this entire section before installing the system. When in doubt about application, consult the Load & Torque Division of PCB Piezotronics prior to proceeding. CAUTION This wireless data acquisition system contains delicate electronic components that must be protected from excessive shock and prolonged exposure to water, oil, or other chemical contaminants. - Page 20 3. Connecting drive shafts usually can be bolted directly to the TORKDISC through use of an adapter, without need for additional support, assuming that the resultant bending moment on the TORKDISC does not exceed the specified limit. Request specification sheets from PCB to determine the maximum permissible bending moment of a given TORKDISC model.
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Page 21: Mating Adaptors
16 microns, and must be square within 0.001 inches with respect to the pilot. 4. Use Grade 8 or better socket head cap Table 12 – Recommended Tightening Torque for Grade 8 or Better Screws and Bots on PCB TORKDISC Sensors screws. Tighten to 30% of yield for... -
Page 22: System Operation
To maximize measurement accuracy, allow the system to warm-up for at least 30 minutes prior to performing a calibration procedure. When calibrating the system, the transmitter’s input must be connected to the transducer. PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001 www.pcb.com... -
Page 23: Analog Output - Voltage
3. Apply the shunt calibration by pressing the switch located on the front panel of the receiver. The green SHUNT CALIBRATION indicator is illuminated. Alternately, gain adjustment can be made using a dead weight calibration or other mechanical stimulus as the reference. PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001... -
Page 24: Troubleshooting
• RF power level from the receiver is too low. Power LED is illuminated: • Verify transmitter input connections. • Verify that the Zero/Added Offset switch position 1 is in the OFF position. PCB Load & Torque Toll-Free in USA 866-684-7107 716-684-0001 www.pcb.com... -
Page 25: Calibration / Repair Services
Standard calibration certificates list five force points ascending and four points descending. Additional data points are available at extra cost upon request. If an initial evaluation shows that a transducer requires repair, PCB will provide the customer with an estimate prior to taking any corrective action. - Page 26 [8]Where combined extraneous loads are applied, decrease loads proportionally. Temperature Range(Rotor - Compensated) +70 to +170 °F +21 to +77 °C [9]See PCB Declaration of Conformance PS069 for details. Temperature Range(Receiver - Operating) 0 to +122 °F -17.7 to 50 °C Temperature Effect on Output(System - within compensated range) 0.002 %FS/°F...