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DeWalt DCS520 Service Training
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DeWalt DCS520 Service Training

DeWalt DCS520 Service Training

54v plunge saw
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DCS520 54v Plunge Saw

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Summary of Contents for DeWalt DCS520

  • Page 1 DCS520 54v Plunge Saw...
  • Page 2 Motor Brushless BL61 Battery Runs on 1 x 54V FlexVolt pack xx cuts 100x50mm soft wood Depth stop Accuracy Mitre – 0.15 deg Bevel – 0.30 deg Rear Rail Adjustment Adjusts the saw to the rail to take out any movement. Front Rail Adjustment Adjusts the saw to the rail to take out any movement.
  • Page 3 Ergonomics On-Board Tool Overmoulded touch points Hex key for blade change Flat Outer Guard Door Trimming / close to fixed surface Variable Speed To cut material at the optimum speed / heat sensitive Dust Extraction Std.35mm & Airlock compatible Battery Interface Anti-Kickback Ergonomics Parallel plunge linkage giving...
  • Page 4 DEWALT Guide Rail Anti Splinter Strip On Both Rail Edges • The D WALT rail system is symetrical allowing anti-splinter strip to be used on both sides of the rail • The main strength of the D WALT rail is...
  • Page 5 DEWALT Connection System 35mm OD adapter fits to Euro standard DEWALT and competition units 35mm OD angled adapter provides user flexibility and control Stepped rubber adapters allow connection to non-standard ports whilst retaining quick lock and swivel benefits DWV9000 Twist-lock...
  • Page 7 Before repair and strip down Carry out an visual check: Condition of contacts (unit charger and battery) Mode selector Leakages Condition of tool holder Carry out an functionality check: Measure the capacity of batteries Check condition of charger (use the charger to charge a obviously good battery and measure the capacity of the battery...
  • Page 8 Follow the safety instructions...
  • Page 9 PRODUCT STRIP DOWN Safety Notes Cordless Woodworking Before attempting any repairs, the following should be observed, - - Check that guards function correctly, if not repair before running the product. - Before turning product on for analysis carry out a visual check for loose/broken parts Including accessories, blades, cutters etc.
  • Page 10 Legend of Icons ENGLISH GERMAN ITALIAN FRENCH SPANISH PORTUGUESE DUTCH CHECK ÜBERPRÜFEN CONTROLLARE CONTROLER COMPROBAR VERIFIQUE CONTROLEREN Entfernen / TAGLIARE/RIMUOVERE Couper / Enlever Cortar/ quitar SNIJ / VERWIJDER Cortar / Remover CUT / REMOVE TRENNEN SWITCH ON ANSCHALTEN ACCENDERE ALLUMEZ ENCENDER LIGAR AANSCHAKELEN...
  • Page 11 Visually check...
  • Page 12 Visually check...
  • Page 14 Functionality check...
  • Page 15 Disassembling...
  • Page 16 2016 46 59...

  • Page 17: Blade Removal

    Blade Removal Place saw on the edge of the work piece.
  • Page 19 Blade Removal Place saw on the edge of the work piece. Pull the plunge lever...
  • Page 20 Blade Removal...
  • Page 21 Blade Removal...
  • Page 22 Blade Removal...
  • Page 25 4 x 24 5 Tx20 4 x 45 Tx20...
  • Page 28 5 x 25 Tx25...
  • Page 31 4,5 x 24 Tx20...
  • Page 34 4 X 10 Tx15...
  • Page 39 Keep magnetic parts away...
  • Page 40 4 x 4x 20 Tx20...
  • Page 45 4 x 8...
  • Page 46 4 x 8...
  • Page 47 4 x 20...
  • Page 51 Aluminum...
  • Page 59 3,5 x 10 Tx10...
  • Page 65 3 x 8 Tx10...
  • Page 69 Service Tooling kit = 559698-99 Clock Gages Master – Disk 596000-99 559699-99 Adjusting Tool 596003-99 Support 559696-99 Disassembling Tool 559695-99 Assembling Tool596002-99 Assembling Tool 559691-99...
  • Page 70 WWW.2HELPU.COM...
  • Page 71 Remember: the next check will be made by your customer...