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DeWalt XR FLEXVOLT DCH323 Service Training
DeWalt XR FLEXVOLT DCH323 Service Training

DeWalt XR FLEXVOLT DCH323 Service Training

54v 3kg sds-plus hammer
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54V 3Kg SDS-Plus Hammer
DCH323 / DCH333 / DCH 334 / DCH335
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Summary of Contents for DeWalt XR FLEXVOLT DCH323

  • Page 1 54V 3Kg SDS-Plus Hammer DCH323 / DCH333 / DCH 334 / DCH335...
  • Page 2 EXECUTION DCH323T2 DCH333X2 DCH334X2 2.8J 3.5J 3.5J & QCC...
  • Page 3 EXECUTION DCH323T2 DCH333X2 DCH334X2 DCH335X2...
  • Page 4 TECHNICAL INFORMATION Fully Featured 36V Replacement Premium 18V Catalogue Number DCH333X2 DCH334X2 DCH323T2 DCH283P2 Battery XR FLEXVOLT XR FLEXVOLT XR FLEXVOLT Voltage (V) 18V & 54V 18V & 54V 18V & 54V Amp Hour (Ah) 9.0Ah 9.0Ah 6.0Ah 5.0Ah Impact Energy (J) 3.5J 3.5J 2.8J...
  • Page 5 TARGET: Consistent high torque over the life time of the tool. Overload Protection / Mechanical Clutch Anti Rotation / Electronical clutch For service trainer only: daptive The ADC system can be checked only immediately when the unit was switched on. The reason is, it needs a several amount rill of current (like you get for a short while when the unit gets switched on) to become activated.
  • Page 6 New components Before repair and service Follow the safety instructions...
  • Page 7 Safety Notes Before attempting any repairs, the following should be observed, Ensure that the correct tool is used and only use good quality hand tools Ensure the work shop is clean and tidy. Always wear protective clothing, Overalls, safety gloves, safety glasses, safety hat/net etc.
  • Page 8 Before repair and strip down Carry out a visual check: Condition of contacts (unit charger and battery) mode selector leakages condition of tool holder Carry out a functionality check: hammer mechanism modes reverse mode measure the unload current measure the capacity of batteries check condition of charger (use the charger to charge a obviously good battery and measure the capacity of the battery...
  • Page 9 Legend of Icons ENGLISH GERMAN ITALIAN FRENCH SPANISH PORTUGUESE DUTCH CHECK ÜBERPRÜFEN CONTROLLARE CONTROLER COMPROBAR VERIFIQUE CONTROLEREN Entfernen / TAGLIARE/RIMUOVERE Couper / Enlever Cortar/ quitar SNIJ / VERWIJDER Cortar / Remover CUT / REMOVE TRENNEN SWITCH ON ANSCHALTEN ACCENDERE ALLUMEZ ENCENDER LIGAR AANSCHAKELEN...
  • Page 10 Legend of Icons ENGLISH GERMAN ITALIAN FRENCH SPANISH PORTUGUESE DUTCH 1;2;3;4 SEQUÊNCIA SEQUENCE REIHENFOLGE SEQUENZA SEQUENCE SECUENCIA VOLGORDE … DISCONNECT TRENNEN SCOLLEGARE DEBRANCHEZ DESCONECTADO DESLIGAR ONTKOPPELEN SERVICE OUTILLAGE DE HERRAMIENTAS DE FERRAMENTAS DE SERVICE SERVICE TOOL UTENSILE DI SERVIZIO WERKZEUG SERVICE SERVICIO SERVIÇO...
  • Page 11 Legend of Icons ENGLISH GERMAN ITALIAN FRENCH SPANISH PORTUGUESE DUTCH UTILISEZ UN USE STATIC GEBRUIK ANTI - ANTISTATIK MATTE USARE I DISPOSITIVI EQUIPEMENT DE USE PROTECCION USE PROTEÇÃO PROTECTION STATISCH BENUTZEN ANTISTATICI PROTECTION ANTIESTATICA ESTATICA DEVICE MATERIAAL ANTISTATIQUE TORX- TORX TORX HEAD DESTORNILLADOR SCHRAUBEN-...
  • Page 12 Visually check...
  • Page 13 Visually check...
  • Page 14 Visually check...
  • Page 15 Current check...
  • Page 16 Functionally check...
  • Page 17 Disassembling procedure...
  • Page 18 Disassembling procedure...
  • Page 19 Disassembling procedure...
  • Page 20 Disassembling procedure...
  • Page 21 Disassembling procedure...
  • Page 22 Disassembling procedure...
  • Page 23 Disassembling procedure Click...
  • Page 24 Disassembling procedure...
  • Page 25 Disassembling procedure...
  • Page 26 Disassembling procedure TX20 4x18...
  • Page 27 Static voltage sensitive electronically components...
  • Page 28 Disassembling procedure...
  • Page 29 Disassembling procedure...
  • Page 30 Disassembling procedure...
  • Page 31 Disassembling procedure...
  • Page 32 Disassembling procedure Tx25 5x25...
  • Page 33 Disassembling procedure...
  • Page 34 Disassembling procedure...
  • Page 35 Disassembling procedure Tx20 3,5x18...
  • Page 36 Disassembling procedure...
  • Page 37 Disassembling procedure...
  • Page 38 Disassembling procedure...
  • Page 39 Disassembling procedure Tx20 3,5x20...
  • Page 40 Disassembling procedure Tx20 4x20...
  • Page 41 Disassembling procedure...
  • Page 42 Disassembling procedure...
  • Page 43 Disassembling procedure Tx20 4x25...
  • Page 44 Disassembling procedure...
  • Page 45 Disassembling procedure...
  • Page 46 Disassembling procedure...
  • Page 47 Disassembling procedure...
  • Page 48 Disassembling procedure...
  • Page 49 Disassembling procedure...
  • Page 50 Disassembling procedure...
  • Page 51 Disassembling procedure...
  • Page 52 Disassembling procedure...
  • Page 53 Disassembling procedure...
  • Page 54 Disassembling procedure...
  • Page 55 Disassembling procedure...
  • Page 56 Disassembling procedure...
  • Page 57 Disassembling procedure...
  • Page 58 Disassembling procedure...
  • Page 59 Disassembling procedure...
  • Page 60 Disassembling procedure...
  • Page 61 Disassembling procedure...
  • Page 62 Disassembling procedure...
  • Page 63 Disassembling procedure...
  • Page 64 Disassembling procedure...
  • Page 65 Disassembling procedure...
  • Page 66 Disassembling procedure...
  • Page 67 Disassembling procedure...
  • Page 68 Disassembling procedure...
  • Page 69 Disassembling procedure...
  • Page 70 Lubrication Lubrication...
  • Page 71 Lubrication...
  • Page 72 Lubrication DCH332/333/334 ∑ 45g Paragon...
  • Page 73 Lubrication 5g GLK Paragon...
  • Page 74 Lubrication...
  • Page 75 Lubrication...
  • Page 76 Lubrication 10g Paragon...
  • Page 78 Assembling...
  • Page 79 Assembling...
  • Page 80 Assembling...
  • Page 81 Assembling...
  • Page 82 Assembling...
  • Page 83 Assembling...
  • Page 84 Assembling...
  • Page 85 Assembling...
  • Page 86 Assembling...
  • Page 87 Assembling...
  • Page 88 Warranty Assessment...
  • Page 89 No warranty...
  • Page 90 No warranty...
  • Page 91 If the splines on the non QCC spindle is worn, please replace: No warranty 1x N463250 Spindle insert 8x N468472 Cylinder pin 1x N467014 Retaining cap 1x N412167 beat piece seal...
  • Page 92 After repair After repair: Carry out a full functionality test, make sure the unit and the box is cleaned and tool tag attached.
  • Page 93 Functionally check...
  • Page 94 After repair...
  • Page 95 Remember: the next check will be made by your customer...