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Sunrise Medical Q500-R Technical Training Manual
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Sunrise Medical Q500-R Technical Training Manual

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Q500-R
Technical Training
CONFIDENTIAL: For internal use only.
CONFIDENTIAL: For internal use only.
1

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Summary of Contents for Sunrise Medical Q500-R

  • Page 1 Q500-R Technical Training CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 2 Q500-R Q500-R OVERVIEW Shallow contour, deep contour Max user weight 160kg or flexi deep or extra deep contour comfort back Sedeo Backrest frame VR2 or R-Net Flip back armrest Seat rail Sedeo Lite or Pro Fixed tilt, powered tilt legrests or powered lift &...
  • Page 3 Q500-R Basic Servicing CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 4 Q500-R Replacing Batteries CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.

  • Page 5: Removing Batteries

    Q500-R – BASIC SERVICING REMOVING BATTERIES Remove both swingaway legrests. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 6 Q500-R – BASIC SERVICING REMOVING BATTERIES Remove the securing bolt from both sides. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 7 Q500-R – BASIC SERVICING REMOVING BATTERIES Push back the seat securing rods. Give the seat a little wiggle if they feel stuck. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 8 Q500-R – BASIC SERVICING REMOVING BATTERIES Carefully lift up the seat from the front of the chair. The seat can be heavy to ask for assistance if required. Use the red seat stay to secure the seat. CONFIDENTIAL: For internal use only.
  • Page 9 Q500-R – BASIC SERVICING REMOVING BATTERIES Remove the top battery shroud to access the batteries. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 10 Q500-R – BASIC SERVICING REMOVING BATTERIES Disconnect the battery loom Anderson connectors. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 11 Q500-R – BASIC SERVICING REMOVING BATTERIES You can now remove the batteries one at a time being careful when lifting them out of the base. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 12 Q500-R – BASIC SERVICING REMOVING BATTERIES This gives you some access to the ISM, Bluetooth and Gyro modules if fitted. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 13 Q500-R – BASIC SERVICING REMOVING BATTERIES To replace the batteries, follow these instructions in reverse. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 14 Q500-R Accessing Powermodule CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 15 Q500-R – BASIC SERVICING ACCESSING POWERMODULE AND LOOMS To access the powermodule first remove the rear shroud. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 16 Q500-R – BASIC SERVICING ACCESSING POWERMODULE AND LOOMS Remove the two fixing bolts with a 5mm Allen key. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 17 Q500-R – BASIC SERVICING ACCESSING POWERMODULE AND LOOMS Remove the powermodule mounting plate using a 5mm Allen key. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 18 Q500-R – BASIC SERVICING ACCESSING POWERMODULE AND LOOMS This now allows you access to the ISM and any additional modules. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 19 Q500-R Replacing Motors CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.

  • Page 20: Replacing Motors

    Q500-R – BASIC SERVICING REPLACING MOTORS Use a suitable jack to lift the wheelchair off the ground. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 21 Q500-R – BASIC SERVICING REPLACING MOTORS Use a 16mm socket to remove the drive wheel nuts and remove the drive wheel. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 22 Q500-R – BASIC SERVICING REPLACING MOTORS Use a 6mm Allen key to remove the two securing bolts. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 23 Q500-R – BASIC SERVICING REPLACING MOTORS Use a 6mm Allen key to remove the two securing bolts. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 24 Q500-R – BASIC SERVICING REPLACING MOTORS Remove the bolts and support underneath the motor as it will drop once the bolts have been removed. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 25 Q500-R – BASIC SERVICING REPLACING MOTORS Rest the motor on the floor. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 26 Q500-R – BASIC SERVICING REPLACING MOTORS Unplug the motor loom from the power module. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 27 Q500-R – BASIC SERVICING REPLACING MOTORS Use a 5mm Allen key to remove the six motor securing bolts from the motor mount. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 28 Q500-R – BASIC SERVICING REPLACING MOTORS Use a 5mm Allen key to remove the six motor securing bolts from the motor mount. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 29 Q500-R – BASIC SERVICING REPLACING MOTORS Put the motor into freewheel. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 30 Q500-R – BASIC SERVICING REPLACING MOTORS Rotate the motor hub round so that it will pass through the motor mount. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 31 Q500-R – BASIC SERVICING REPLACING MOTORS The motor can now be removed by sliding it out of the motor mount. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 32 Q500-R Replacing Suspension CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 33 Q500-R – BASIC SERVICING REPLACING SUSPENSION UNITS Use a suitable jack to lift the chair off the floor and remove the rear shroud. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 34 Q500-R – BASIC SERVICING REPLACING SUSPENSION UNITS Carefully remove the cover cap from the centre of the chassis using a flat head screwdriver. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 35 Q500-R – BASIC SERVICING REPLACING SUSPENSION UNITS Use a 5mm Allen key to remove the centre bolt and washer. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 36 Q500-R – BASIC SERVICING REPLACING SUSPENSION UNITS Carefully pull the rear bar off the rubber dampers and the centre hub. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 37 Q500-R – BASIC SERVICING REPLACING SUSPENSION UNITS Pull the rear suspension bar away from the chassis. Please note that the motor has already been removed from one side. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 38 Q500-R – BASIC SERVICING REPLACING SUSPENSION UNITS Use a ??Socket to remove the nut that connects the suspension spring to the anti tip. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 39 Q500-R – BASIC SERVICING REPLACING SUSPENSION UNITS Remove the bolt. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 40 Q500-R – BASIC SERVICING REPLACING SUSPENSION UNITS Rotate the main bar round so you can access the securing rod at the top of the suspension. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.
  • Page 41 Q500-R – BASIC SERVICING REPLACING SUSPENSION UNITS Remove all 3 of the securing C clips and this will allow the fixing rod to be removed. You can now replace the suspension. CONFIDENTIAL: For internal use only. CONFIDENTIAL: For internal use only.