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Translated from German to English - www.onlinedoctranslator.com
KM-1000 3 in 1
Art.No.: KM1000
www.lumag-maschinen.de
D
original operating instructions
sweeper KM-1000 3 in 1 , hand-held
Model: KM-1000
Serial number: ______________________________
Both the model number and the serial number can be found on the sweeper's rating plate. You
should keep both numbers safe for future reference. This manual explains the machine's
functions and uses.
Before commissioning, read the operating instructions and observe the safety and warning
instructions!
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Summary of Contents for Lumag KM-1000
- Page 1 KM-1000 3 in 1 Art.No.: KM1000 www.lumag-maschinen.de original operating instructions sweeper KM-1000 3 in 1 , hand-held Model: KM-1000 Serial number: ______________________________ Both the model number and the serial number can be found on the sweeper's rating plate. You should keep both numbers safe for future reference. This manual explains the machine's functions and uses.
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Page 2: Limitation Of Liability
Information about the operating instructions This operating manual provides important information on how to use the KM-1000 sweeper. The prerequisite for safe work is correct compliance with all safety instructions and handling instructions. In addition, the local accident prevention regulations and general safety regulations applicable to the area in which the machine is used must be observed. -
Page 3: Table Of Contents
CONTENTS CONTENTS 1. INTRODUCTION 2. INTENDED USE 3. SAFETY 3.1. Warnings 3.2 General safety instructions 3.3 Operational safety 3.4 Safety when using combustion engines 3.5 Service security 3.6 Residual risks and protective measures 3.7 Behavior in an emergency 3.8 Warning and information symbols used 4. -
Page 4: Introduction / Intended Use
INTRODUCTION / INTENDED USE INTRODUCTION This manual contains important information and procedures for the safe operation and maintenance of this model. For your own safety and the protection of third parties, read the manual carefully before starting operation for the first time, otherwise there is a risk of injury! As part of the product, this manual must be kept in a known location that is accessible to all users at all times and must be passed on if the machine is passed on to third parties. -
Page 5: Warnings
SECURITY Possible misuse Safety devices must not be dismantled or bypassed. Use of non-approved accessories. The machine must not be used for commercial purposes. Attention - risk of injury! Safety and protective devices must not be deactivated! SECURITY This section provides a comprehensive overview of all important safety aspects for adequate protection of the operator and for safe and trouble-free operation. -
Page 6: Operational Safety
SECURITY operational safety Familiarize yourself with the machine. Proper training is a prerequisite for working safely with this device. Incorrect operation or operation by untrained personnel can be dangerous. Read the operating instructions for this machine carefully and observe the labels on the machine. -
Page 7: General Safety And Accident Prevention Regulations
SECURITY General Safety and Accident Prevention Regulations Any improper or improper use of the machine is prohibited (see “Intended use”). The machine must be checked for traffic and operational safety before each use. Working with the machine requires a high level of attention. –... - Page 8 SECURITY work and danger area The operator is liable for all damage to third parties and their property. Risk of injury from moving machine parts or moving motor devices; hazards from flying or ejected particles. High risk of injury! It is forbidden to stay in the danger zone of the machine; the work area must be secured. Before starting the machine, ensure that uninvolved persons, especially children and animals, are at an appropriate safety distance.
- Page 9 SECURITY Only operate the machine when all guards and protective guards are in place and functioning properly. – Protective devices and parts must not be modified or disabled. – Damaged protective devices and parts must be repaired or replaced as intended by an approved specialist workshop, unless otherwise stated in the operating instructions.
- Page 10 SECURITY end of work Do not leave the machine unattended while the engine is running. When leaving the machine (even for short breaks), switch off the engine and secure the machine against unauthorized use. On models with an ignition key, remove the key; otherwise, remove the spark plug connector.
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Page 11: Service Security
SECURITY To start the machine, change location (at least 3 meters away from the fuel station). Fuel cannot be stored indefinitely. Only buy as much as you plan to use in a few months. Do not use old fuel! Transport and store fuel and oil only in approved and marked canisters. Do not transport or store fuel and oil near flammable or easily combustible materials, sparks or open flames. -
Page 12: Electrical System
Work on the electrical system may only be carried out by qualified electricians. Only use original LUMAG spare parts and accessories. The use of other spare parts and accessories increases the risk of accidents. We accept no liability for any resulting damage. -
Page 13: Residual Risks And Protective Measures
SECURITY residual risks and protective measures Mechanical residual hazards Squeeze Careless operation of the sweeper can result in serious injuries. → Be particularly careful on uneven terrain. Make sure you have a secure footing. neglect of ergonomic principles Negligent use of personal protective equipment (PPE) Careless use or omission of personal protective equipment can result in serious injury. -
Page 14: Behavior In An Emergency
SECURITY Behavior in an Emergency If an accident occurs, initiate the necessary first aid measures and request qualified medical assistance as quickly as possible. When requesting assistance, please provide the following information: - where it happened - what happened - how many injured - what type of injury - who reports! Warning and information symbols used... - Page 15 SECURITY Petrol is extremely flammable and explosive. Before refueling, turn off the engine and let it cool down. Operating fluids: Use unleaded fuel RON91 or higher. Check engine oil! Check the oil level before each use and after at least 8 operating hours (BTS). Warning of hot surfaces.
- Page 16 SECURITY height adjustment of the handlebar brush drive drive system throttle speed control lever for the brushes height adjustment of the brushes nameplate Equipped with model name, year of manufacture and serial number. Please always state this information when ordering spare parts or for service information.
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Page 17: Scope Of Delivery
SCOPE OF DELIVERY SCOPE OF DELIVERY After unpacking, check the contents of the box or transport box for ■ completeness ■ possible transport damage Report any complaints to the dealer or manufacturer immediately. Complaints made later will not be accepted. sweeper with petrol engine steering handle swivel rod... -
Page 18: Controls
CONTROLS CONTROLS sweeper safety and protective devices 5.2.1 safety switch (N +N) The clutch levers for the drive and brush rotation are designed as safety switches. By pressing down the clutch levers on the steering handles, the drive and brush drive are switched on. To bring the sweeper to a standstill, all you have to do is release both clutch levers. -
Page 19: Protective Cover (E)
CONTROLS 5.2.2 Protective cover (E) The V-belt drives inside the machine represent hazardous areas and are protected against access by the front protective cover and the housing. 5.2.3 brush deck (H) The brush deck is mounted like a protective plate above the brush rollers and prevents the operator from being hit by thrown-up debris. -
Page 20: Assembly
The machine is delivered disassembled for transport reasons, see scope of delivery. For assembly, please follow the order of the steps below. If you have any questions or problems during assembly, please contact us. You can reach us by email: info@lumag-maschinen.de or by phone on +49 / (0)8571/92 556-0. - Page 21 ASSEMBLY Pull the handlebar adjustment button upwards and place it in a working position that is comfortable for you (three possible settings) and allow it to click into place. Mount the swivel rod for the brush Thread the swivel rod through the support eyelet on the right side of the protective hood. (View from the driver/operator position) Attach the swivel rod to the threaded pin (located on the brush deck mount) using a washer, spring and lock nut.
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Page 22: Installing The Brush Deck
ASSEMBLY Installing the brush deck Fasten the brush deck - left and right of the protective cover - with 4 x M8 lock nuts each. Tighten the screws well. Installing the gearshift Fasten the gearshift lever to the rear of the machine with two M6 screws and a lock nut. -
Page 23: Installing The Brush Rollers
ASSEMBLY Installing brush rollers ATTENTION! Wear protective gloves when assembling or disassembling the brush rollers! Watch out for pinch points! Step 1 Insert the tension anchor through the left brush roller. Step 2 Insert the tension anchor with the brush roller through the drive shaft from the left. The grooves of the brush roller must engage in the cams of the drive disk. - Page 24 ASSEMBLY Step 3 Slide the right brush roller onto the tension anchor. Here too, ensure that the grooves of the brush roller engage in the cams of the drive disk. Step 4 Place the shaped washer and large washer on top. Step 5 Screw on the M10 lock nut and tighten it.
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Page 25: Installing The Snow Blade
ASSEMBLY Installing the snow plow blade Please see the separate ASSEMBLY and INSTALLATION INSTRUCTIONS waste collection container Please see the separate ASSEMBLY and INSTALLATION INSTRUCTIONS... -
Page 26: Commissioning
COMMISSIONING COMMISSIONING DANGER! You may only carry out the work described in this chapter after you have read and understood the chapter3. SAFETYread and understood. It concerns your personal safety! Please note that the service life and operational reliability of the engine are largely dependent on the running-in period. -
Page 27: Refueling
COMMISSIONING Check engine oil level 1. Unscrew the engine oil filler plug. 2. Wipe the dipstick with a clean cloth and reinsert it, do not screw it in. 3. Remove the dipstick again and read the oil level, if necessary top up with engine oil up to the “UPPER LIMIT”... -
Page 28: Recommended Fuel
OPERATION Recommended fuel CAUTION Mengine damage!Risk of engine damage due to unsuitable gasoline. ■ Refueling Only use petrol with RON 91 or higher. Never refuel the sweeper with a 2-stroke mixture. This engine requires only regular unleaded gasoline with a research octane rating of 91 or higher. - Page 29 OPERATION ■ Do not spill fuel, use suitable filling aids. ■ If fuel is spilled, wait until the vapors have dissipated before starting the engine. refueling 1. Clean the area around the fuel tank cap of dirt and foreign objects. 2.
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Page 30: Starting The Engine
OPERATION OPERATION Depending on the workload Attaching a waste container or snow plow blade Please see the separate INSTALLATION INSTRUCTIONS. Start the engine 1. Set the throttle lever (B) to the CHOKE position. 2. Press the primer pump approx. 2 times. 3. -
Page 31: Driving The Sweeper
OPERATION DANGER! To stop the engine, do not move the throttle lever to the CHOKE position - risk of fire! CAUTION Be careful with hot engine parts! When the engine is running and immediately after switching off the machine, there is a risk of burns from the exhaust and other engine components. -
Page 32: Turns
OPERATION turns Start the engine as described under “Starting the engine”. 1. Wear hearing protection and sturdy shoes. 2. Press the clutch lever for the brush drive (A) on the left handlebar (seen in the direction of travel) downwards ( see ... Clutch lever for brush drive 8.5 ) and 3. -
Page 33: Brush Roller Speed
OPERATION brush roller speed Stepless adjustment via variator. Adjustments may only be made when the brush drive is running. Use for ■ When sweeping dust, use a slow brush speed ■ Snow sweeping a faster brush speed To adjust the brush roller speed, simply press the push button in the lever and the lever to a position between MAX and MIN according to the desired brush speed. -
Page 34: Lateral Adjustment Of The Brush Rollers
OPERATION Stop the sweeper The machine stops when the control levers are released. lateral adjustment of the brush rollers In order to sweep or clear the dirt or snow into a row when sweeping, the brush rollers can be swiveled by approx. 25° to the left or right. ■... -
Page 35: Height Adjustment Of The Brush Rollers
OPERATION 8.10 height adjustment of the brush rollers Using the support wheel, the brush should be positioned low enough so that the bristles just touch the ground. Setting it too low will overload the drives and cause unnecessary wear on the brushes without achieving a better sweeping result. Once the brushes are a little worn, the distance between the brushes and the ground must be readjusted. -
Page 36: Attachments
OPERATION 8.12 attachments As an accessory, a robust waste collection container can be attached to the brush cover by simply plugging it onto pins. The sweeper can be equipped with a snow plow for winter service. Wear non-slip shoes. CAUTION! When swinging the blade, be careful of crushing and shearing points. The working speed must be adapted to the respective working conditions, otherwise the operator could be injured by the force of the impact when driving into an obstacle. -
Page 37: Maintenance
Further work not described in this operating manual may only be carried out by your LUMAG specialist workshop or authorized specialist workshops. Before carrying out any cleaning, maintenance or repair work, switch off the engine, wait until the sweeper has come to a standstill and remove the spark plug connector. - Page 38 ■ Never run the machine without the air filter. ■ Do not use gasoline or other flammable solvents to clean machine parts. Vapors from fuels and solvents can explode. ■ Do not stack paper, cardboard or similar materials near the muffler. The hot muffler could cause a fire.
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Page 39: Maintenance Plan
MAINTENANCE maintenance plan The following maintenance work must be carried out regularly and observed in order to avoid damage and to not impair safety-relevant functions. Failure to do so may result in accidents! After After the Every Before maintenance work first 25 BTS* 30-50... - Page 40 MAINTENANCE draining the operating fluids Change the engine oil while the engine is still warm. Warm oil drains quickly and completely. ATTENTION! Environmental damage. Operating materials and parts contaminated with operating materials must not be allowed into the drinking water supply. Dispose of the operating materials as hazardous waste, even if only small quantities are involved.
- Page 41 MAINTENANCE 6. Place the foam insert on the paper filter insert. 7. Reinstall the filter element. 8. Close the cover and secure it with the fastener. A NOTICE Never run the engine without an air filter element or with a damaged one. This will allow dirt to enter the engine, which can cause serious engine damage.
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Page 42: Check Tire Pressure
MAINTENANCE 6. Check the electrode gap and adjust if necessary. The electrode gap must be 0.7 - 0.8 mm. 7. Carefully screw in the spark plug by hand and tighten it with the spark plug wrench. 8. Place the spark plug connector onto the spark plug. A NOTICE A loose spark plug can overheat and damage the engine. -
Page 43: Drive Belt
MAINTENANCE Adjusting the Bowden cable Check that the Bowden cables are working properly. The operating levers must be safely switched off by the springs at the lower end of the Bowden cables. Do not lubricate the hinge points of the plastic operating levers. - Page 44 TRANSPORT 10th TRANSPORT Before transporting or moving the device or storing it indoors: ■ Switch off the machine's motor and allow it to cool down to avoid burns and to eliminate the risk of fire. ■ Disconnect the spark plug connector. ■...
- Page 45 R O U .N. TIG Z LAYERS 11th STORAGE Storing the machine for a month or longer. ■ Thoroughly remove dust, dirt and deposits from the engine and machine. After clearing snow, the machine should be freed of any snow residues. ■...
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Page 46: Troubleshooting
TROUBLESHOOTING 12th TROUBLESHOOTING Observe safety instructions! Any faults in the machine or engine that require major intervention should always be repaired by your LUMAG specialist workshop or an authorized specialist workshop. Improper intervention will void the warranty. Caused remedy Disturbance... -
Page 47: Technical Data
TECHNICAL DATA 13th TECHNICAL DATA Model KM-1000 drive motor 1 cylinder 4-stroke OHV engine 3.6 kW* (at 3,600 rpm) engine power 173 cm³ displacement starting device recoil starter 3 forward gears power transmission 1 reverse gear driving speed, forward max. 4.3 km/h... -
Page 48: Operating Hours Restriction
OPERATING HOURS RESTRICTION / ENVIRONMENT 14th OPERATING TIME LIMITATION In residential and small settlement areas or on the premises of hospitals and care facilities, road sweepers may not be operated all day on Sundays and public holidays, or on working days from 8 p.m. -
Page 49: Warranty / Guarantee / Customer Service
LUMAG guarantees impeccable quality and, without prejudice to the statutory warranty, provides a guarantee in the event of material or manufacturing defects. The guarantee for LUMAG products is 24 months for exclusively private use, and 12 months for commercial or professional use or rental, from the date of delivery. -
Page 50: Ec Declaration Of Conformity
Telephone: +49 / (0)8571 / 92 556-0 Fax: + 49 / (0)8571 / 92 556-19 that the product Designation: Sweeper Type designation: KM-1000 meets the essential protection requirements of the above-mentioned EC directives. Conformity is based on the following standards: EN ISO 12100:2010... - Page 51 NOTE...
- Page 52 LUMAG GmbH Rudolf-Diesel-Straße 1a D-84375 Kirchdorf am Inn Phone: + 49 (0)85 71 / 92 556 - 0 Fax: + 49 (0)85 71 / 92 556 - 19 www.lumag-maschinen.de Status: 05/2021 - KM1000v2...
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