Lumag KM1000 Operator's Manual
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Lumag KM1000 Operator's Manual

Lumag KM1000 Operator's Manual

Petrol road brush
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Distribution Limited
Petrol Road Brush
Operator's Manual
KM1000
FOR YOUR SAFETY
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
Ensure you read and understand how to operate
the machine safely. Check your machines oil
BEFORE OPERATING THIS MACHINE
levels before every use.

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Summary of Contents for Lumag KM1000

  • Page 1 Distribution Limited Petrol Road Brush Operator’s Manual KM1000 FOR YOUR SAFETY FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL Ensure you read and understand how to operate the machine safely. Check your machines oil BEFORE OPERATING THIS MACHINE levels before every use.
  • Page 3 All Other Moving Parts & Lubricate X (2) Cables 1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more often in dusty areas & 4 = Replace paper element only...
  • Page 6 Watch out! Read before assembly and before bringing the entire text of the manual. Familiarize yourself with this manual with the machine, its proper use and the safety instructions. Information regarding the operating instructions These operating instructions provide important information on handling the sweeper KM-1000.

  • Page 7: Table Of Contents

    CONTENT CONTENT INTRODUCTION INTENDED USE SECURITY 3.1. warnings General safety operational safety Safety while using combustion engines Service security Residual hazards and protective measures behavior in case of emergency Warning and information symbols used DELIVERY CONTROLS sweeper Safety and protection device 5.2.1 Safety switches (N + A) 5.2.2 Guard (E) 5.2.3 Brush deck (H)

  • Page 8: Introduction

    INTRODUCTION / DETERMINATIONS INTRODUCTION This manual contains important information and procedures for the safe operation and maintenance of this model. For your own safety and to protect third parties, the operating instructions carefully before the initial start-up, otherwise there is risk of injury! As a product component, these operating instructions must be kept at a known and for all users at all times accessible place and hand them over to a third party for disclosure of the machine.

  • Page 9: Security

    SECURITY Possible misuse Safety devices may not be removed or bypassed. Use of non-approved accessories. The machine must not be used in commercial applications. Caution - Risk of injury! Safety and protective devices must not be overridden! SECURITY This section gives a comprehensive overview of all important safety aspects for adequate protection of the operator as well as for safe and trouble-free operation.

  • Page 10: Operational Safety

    SECURITY Operational safety WARNING! Familiarize yourself with the machine. Proper training is essential for the safe operation of this device. Incorrect operation or operation by untrained personnel can be dangerous. Read the manual of this machine carefully and observe the information stated on the machine labels.
  • Page 11 SECURITY General safety and accident prevention regulations A caused as a result and not intended use of the machine is prohibited (see "Intended use"). The machine should be checked for traffic and operating safety before each start. Working with the machine requires great care. –...
  • Page 12 SECURITY Working and danger zone The operator is liable for all damage to third parties and their property. WARNING! Risk of injury by moving machine parts or moving motor apparatus; Hazard from flying or slung particles. High risk of injury! The stay in the danger zone of the machine is prohibited, while the work area is secure.
  • Page 13 SECURITY The machine only operate when all safety devices and guards in place and function properly. – Safety devices and parts must not be modified or overridden. – Damaged safety devices and parts must be intended repaired by an authorized service workshop or replaced, unless otherwise specified in the operating instructions.
  • Page 14 SECURITY End of work The machine does not run unattended with the engine running. When you leave the machine (even with short interruptions), stop the engine and secure from unauthorized use. For model versions with an ignition key that is to pull out, otherwise remove the spark plug.

  • Page 15: Service Security

    SECURITY For starting the engine change the location (at least 3 meters from the place of refueling). Fuel can not be stored indefinitely. Only so much shopping, as will be consumed in a few months. Do not use old fuel! transporting fuel and oil only approved and marked containers and store.
  • Page 16 Maintenance and repair work must be carried out as far as they are described in this manual. All other work must be carried out by a specialist workshop or LUMAG service workshop. be installed by qualified electricians working on the electrical system only.

  • Page 17: Residual Hazards And Protective Measures

    SECURITY Residual hazards and protective measures Mechanical residual hazards To squeeze Sloppy passing the sweeper can result in serious injury. → In rough terrain, special caution. Pay attention to a safe stand. Neglecting ergonomic principles Careless use of personal protective equipment (PPE) Negligent use or omission of personal protective equipment can result in serious injury.

  • Page 18: Behavior In Case Of Emergency

    SECURITY behavior in case of emergency In a possible accident, you initiate the first aid measures in accordance with the necessary and request as soon as possible qualified medical help. When calling for help, give the following information: - where it happened - what happened - as many injured - Kind of injuries...
  • Page 19 SECURITY Gasoline is extremely flammable and explosive. Before refueling, stop the engine and let it cool. Resources: unleaded fuel ROZ91 or later. Check engine oil! Oil level before each use and each after min. 8 hours (BTS) control. Warning of hot surfaces. Burns! Do not touch hot engine parts.
  • Page 20 SECURITY Height adjustment from the handlebar brush drive Travel drive throttle Speed control for brushes Height adjustment of the brush Serial plate Equipped with model name, year and serial number. For ordering spare parts or service information, this data Always state.

  • Page 21: Delivery

    DELIVERY DELIVERY Check in after unpacking the contents of the box and the transport box ■ completeness ■ any transport damage Share immediately complaints to the dealer or the manufacturer. Later complaints will not be accepted. Sweeper with petrol engine B handlebar pivot bar Crank for height adjustment...

  • Page 22: Controls

    CONTROLS CONTROLS sweeper Safety and protection equipment 5.2.1 Safety switches (N + N) The clutch lever for travel drive and rotation of the brushes are designed as a safety switch. By pushing down the lever on the steering handles drive and brush drive are switched on. To bring the sweeper to a halt, it is sufficient to release the two clutch lever.

  • Page 23: Guard (E)

    CONTROLS 5.2.2 Guard (E) The V-belt drives in the interior of the machine represent danger zones and are protected by the front cover and the housing to access. 5.2.3 Brush deck (H) The brush cover is as a protective plate mounted above the brush rollers and prevents the operator from thrown out debris.

  • Page 24: Assembly

    The machine is shipped disassembled for transport-technical reasons, see delivery. For the installation, please note the order of steps, among others. If you have any questions during installation or problems, please contact us. You can reach us by email: info@lumag- maschinen.de or by calling Tel. +49 / (0) 8571/92 556-0.

  • Page 25: Mount Pivot Bar For The Brush

    ASSEMBLY Pull pusher of the steering bar adjustment up and adjust (three possible settings) in your convenient working position and snap. Mount pivot bar for the brush Pivot rod through the hook - right side of the guard - Thread. (View from the driver / operator position) Pivot rod with the washer, spring and locking nut on the threaded stud (located on the receptacle from the brush deck) attach.

  • Page 26: Install Brush Deck

    ASSEMBLY Install brush deck with 4 x fasten M8 locking nuts - scrub deck - left and right of the guard. Tighten the screws well. assemble gears Lever using two screws M6 and lock nut at the rear of the machine.

  • Page 27: Install Brush Rollers

    ASSEMBLY Install brush rollers WATCH OUT! Wear assembly or disassembly of the brush rollers protective gloves! Pay attention to crushing! Step 1 introduce prestressing anchor through the left brush roller. step 2 introduce prestressing anchor with the brush roller through the drive shaft from the left. The grooves of the brush roller must engage in the cam of the drive pulley.
  • Page 28 ASSEMBLY step 3 Rights defer brush roll on the turnbuckle. eighth here also that the grooves of the brush roller engage in the cam of the drive plate. step 4 Place the disc shape and large washer. step 5 Locknut M10 and tighten. The disassembly of the brush rollers is carried out in reverse order.
  • Page 29 ASSEMBLY mount Snow blade to see the separate Assembly and mounting instructions Collection box to see the separate Assembly and mounting instructions...

  • Page 30: Getting Started

    GETTING STARTED GETTING STARTED WATCH OUT! You may only carry out the work described in this chapter, after you have read through Chapter 3. SAFETY and understood. It affects your personal safety! Please note that durability and operational safety of the engine depend to a large extent on its breaking.

  • Page 31: Refuel

    GETTING STARTED Check the engine oil level Engine oil filler plug screw out. Dipstick, wipe with a clean cloth and insert it again, do not screw. Pull out the dipstick and read the oil level and make up to the level mark "UPPER LIMIT"...

  • Page 32: Recommended Fuel

    SERVICE Recommended fuel ATTENTION Engine failure! Risk of engine damage from improper gasoline. refueling refueling Only petrol RON 91 or higher. No way to refuel ■ the sweeper with 2-stroke mixture. unleaded gasoline with a research octane number of 91 or higher is required exclusively for this engine.

  • Page 33: Check Before Each Start

    SERVICE ■ Do not spill any fuel, use suitable filling aids. ■ If fuel spills, wait until it evaporates before starting engine. Refuel Clean the area around the fuel cap around of dirt and debris. Remove the fuel cap. Fill the fuel tank with gasoline (ROZ91 or higher). To make the gasoline space for expansion, do not fill above the lower edge of the fuel nozzle out.

  • Page 34: Start The Motor

    SERVICE SERVICE Depending on labor Install hopper or snow plow to see the separate FITTING INSTRUCTIONS .. Start the motor Throttle lever (B) to position CHOKE. press the primer pump about 2 x. pull recoil starter lightly until resistance is felt, then tighten rope sharply and allowed to slowly roll it up again.

  • Page 35: Take The Sweeper

    SERVICE WATCH OUT! not ask to stop the engine throttle control to CHOKE position - risk of fire! ATTENTION Caution with hot engine parts! With the engine running and immediately after turning off of the engine danger of burning on the exhaust, and other engine components.

  • Page 36: Sweep

    SERVICE sweep Start the engine as "start engine" described in. Wear ear protection and sturdy shoes. (In driving direction) Clutch lever for brush drive (A) on the left handlebar press (see this ... Clutch lever for brush drive 8.5) down and simultaneously with the lever (O) to set the desired speed of the brush rollers (You see this ...

  • Page 37: Brush Rollers Speed

    SERVICE Brush rollers speed Stepless adjustment by variator. make an adjustment only if the current brush drive. Use the ■ Dust sweeping a slow brush speed ■ Snow sweeping faster brush speed just press the push button in the lever for adjusting the brush roll speed and the lever to a position between MAX and MIN provide, in accordance with...

  • Page 38: Stop Sweeper

    SERVICE Stop sweeper The machine stops when you release the control lever. Lateral adjustment of the brush rollers To sweep the dirt or snow while free sweeping in a row and to remove the brush rollers by approximately 25 ° to the left or right can be pivoted. ■...

  • Page 39: Height Adjustment Of The Brush Rollers

    SERVICE 8.10 Height adjustment of the brush rollers By means of jockey wheel is the brush to be positioned so deeply that the bristles touching the ground straight. A are too low leads to overloading of the motor and unnecessary wear of the brush, without a better sweeping result is achieved. Once the brushes are a bit worn, the distance of the brushes to the floor must be reset.
  • Page 40 SERVICE 8.12 Attachments As an accessory, a robust collection box can be easily attached to pins on the brush cover. For winter service the sweeper can be equipped with a dozer blade. wear non-slip footwear. WATCH OUT! eighth when pivoting the auger housing to crushing and shearing. The operating speed must be adapted to the working condition, otherwise might get hurt when colliding with an obstacle the operator by the force of the impact.

  • Page 41: Maintenance

    You must know all the dangers and risks associated with the device. Further actions that are not described in this operating instructions manual must be carried out only by your LUMAG dealer or authorized service centers. WARNING! Before cleaning, maintenance and repair work switch off the engine, wait until the sweeper and remove the spark plug.
  • Page 42 ■ Never run the machine without an air filter. ■ Do not use gasoline or other flammable solvents to clean machine parts. Fumes from fuels and solvents can explode. ■ Near the muffler piled out of paper, cardboard or similar material. By the hot muffler, a fire can occur.

  • Page 43: Maintenance

    MAINTENANCE maintenance Schedule Maintenance work to be carried out regularly and maintained in order to avoid damage and affecting safety-related functions. Failure to comply with an accident! In front After After the All 25 All 100 every Maintenance work each use each use first BTS *...

  • Page 44: Draining Resources

    MAINTENANCE Draining of resources Change the engine oil while the engine is still warm. Warm oil drains quickly and completely. WATCH OUT! Environmental damage. Supplies and materials contaminated with operating parts may not enter the drinking water supply. Dispose of the supplies as hazardous, even if it is only small amounts.

  • Page 45: Check / Replace Spark Plug

    MAINTENANCE Place foam insert on the paper filter insert. Install the filter element again. Close cover and secure with the fastener. NOTE Never run the engine without or with a damaged air filter element. Dirt gets so into the engine, causing serious damage to the engine.
  • Page 46 MAINTENANCE Check electrode gap and adjust if necessary. Electrode gap must be 0.7 - 0.8 mm. Carefully screw the spark plug by hand and tighten it with a spark plug wrench. Place the spark plug cap onto the spark plug. NOTE A loose spark plug can overheat and damage the engine.

  • Page 47: Adjust Bowden

    MAINTENANCE Adjust Bowden Check Cables for proper operation. The operating lever must be safely switched off by the springs on the lower end of the Bowden cables. Do not lubricate the pivot points of the plastic lever. The drives must safely off. A required adjustment of the cables should be made on the screws at the handle end.
  • Page 48 TRANSPORT TRANSPORT Before transporting or before a change of location or storing indoors spaces: ■ Switch off the motor of the machine and let it cool to avoid burns or fire. ■ Disconnect the spark plug. ■ Close the fuel tap. ■...
  • Page 49 NOTE STORAGE STORAGE Storing the machine for a month or longer. ■ remove dust, dirt and debris thoroughly from the motor and machine. After snow removal machine of adhering snow remains should be freed. ■ Clean engine with a cloth. A spraying with a strong water jet (eg high pressure washer) should be avoided because it could water gets into the ignition and fuel system causing malfunctions.
  • Page 50 TROUBLE TROUBLE Observe safety instructions! Malfunctions on the machine or on the engine, which make a major intervention required always be remedied by your LUMAG dealer or authorized service centers. Improper intervention, the warranty expires. PROBLEM POSSIBLE CAUSE Remedy Engine throttle control not in CHOKE...
  • Page 51 TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS model KM-1000 drive motor 1 cylinder 4-cycle OHV engine engine power 3.6 kW * (at 3600 U / min) capacity 173 cc starting device recoil power transmission 3 forward gears 1 reverse gears Travel speed, forward Max.
  • Page 52 RUN TIME LIMITATION / ENVIRONMENT RUN TIME LIMITATION In residential and small housing estates or on the grounds of hospitals and nursing homes must on Sundays and public holidays all day and on weekdays from 20.00 to 7:00 sweepers are not operated. Please also refer to the regional regulations for noise control.
  • Page 53 Please label the shipping box are clearly labeled SERVICE NUMBER to ensure fast classification. Warranty work be carried out by our LUMAG service workshop. Possible defects within the warranty period due to material or manufacturing errors, if they occur in spite of proper operation and maintenance of the machine to eliminate by a rectification.

  • Page 54: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY Under the provisions of the EC directives Machinery Directive 2006/42 / EC EMC Directive 2014/30 / EU explains the company LUMAG GmbH Robert-Bosch-Ring 3 D-84375 Kirchdorf / Phone: +49 / (0) 8571/92 556-0 Fax: +49 / (0) 8571/92 556-19...
  • Page 55 Robert-Bosch-Ring 3 D-84375 Kirchdorf Phone: +49 (0) 85 71/92 556 - 0 Fax: +49 (0) 85 71/92 556 - 19 www.lumag-maschinen.de Status: 10/2016 - KM1000v1...
  • Page 56 Unit 1-3, Hatchmoor Industrial Estate, Hatherleigh, Okehampton, Devon EX20 3LP Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh www.lumag-gb.co.uk 01837 811741 Plant and Tool Hire is a trading name of Lumag Distribution LTD Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh...

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