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Aeson Power APS5000 Operation Manual

Rechargeable lithium-ion battery
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Rechargeable Lithium-ion APS5000 battery
Operation Manual

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Summary of Contents for Aeson Power APS5000

  • Page 1 Rechargeable Lithium-ion APS5000 battery Operation Manual...

  • Page 2: Table Of Contents

    Information Version: V1.1 This manual introduces APS5000 from AESON POWER. Please read this manual before using and follow the instruction carefully during the installation process. Any confusion, please contact AESON POWER for advice and clarification. CATALOGUE Information Version: V1.1 1. Attention ....................... 1 2.
  • Page 3 11.3 Connect to the APS5000 battery by Bluetooth ........40 11.4 Check APS5000 battery information by Bluetooth ......41 11.5 Register an account email for WIFI............ 42 11.6 Add device ..................43 11.7 Connect to the APS5000 battery by WIFI........... 44 11.8 Precautions forWIFI connection.

  • Page 4: Attention

    Do not open the APS5000 battery cover for any reason. Opening the APS5000 battery is a prohibited and potentially dangerous operation. When the APS5000 battery is working, don’t short the APS5000 battery terminals as this may cause fire or explosion.

  • Page 5: Preface

    Before buying this product read the warranty terms available on our website. Always check the latest technical data on our web site as might be changed. If this manual Is not clear to you, do not buy or install the APS5000 battery, ask for technical meeting writing to info@aesonpower.com.au.
  • Page 6 After reading the manual in full, we hope that you can buy our products. Before buying, please carefully evaluate the technical characteristics with the data provided on our website or by requesting the updated version of the APS5000 battery model currently in production.
  • Page 7 Due to the inability of the on-site equipment operating environment or external power parameters to meet the environmental requirements for normal operation, including but not limited to the actual operating temperature of the APS5000 battery being too high or too low, unstable power grid conditions, frequent power outages, etc.

  • Page 8: System Design By Expert Technicians

    For safety reasons, if the APS5000 battery does not operate at the temperatures, currents and DOD specified in the performance guarantee requirements, it must be inspected with appropriate frequency according to the conditions of use applied.

  • Page 9: Aps5000 Battery Operation

    5. APS5000 Battery Operation There are several factors that affect the operation of the APS5000 battery that could impact its ability to deliver capacity and life expectancy. Storage APS5000 battery Module shall be stored in original packaging, in a clean, level, dry, cool location indoors.
  • Page 10 Most APS5000 battery capacity/life issues can be traced to improper charging. Improper charging settings may lead to an overcharging or undercharging condition, any wrong charging process will affect the life of the APS5000 battery or its ability to retain energy.
  • Page 11 C-Rate Value of the Current used to charge and discharge the APS5000 battery is expressed in C (1C = 100A, 0, 1C= 10A in case of the APS5000 100Ah APS5000 battery). Charge/Discharge Most capacity/APS5000 battery life issues can be traced back to improper charging also due to improper installation.

  • Page 12: Manufacturing Warranty

    Manufacturing Warranty Although the BMS of the APS5000 battery allows a wide range of use, both in terms of temperature and charging currents, and DOD this should not be construed as an implicit authorization to use the APS5000 battery at these levels.

  • Page 13: Safety Precautions

    It is important and necessary to read the user manual carefully before installing or using APS5000 battery. If the APS5000 battery is stored for long time, it is required to charge every six months, and the SOC should be no less than 90% .

  • Page 14: Before Connecting

    The embedded BMS in the APS5000 battery is designed for 48VDC, please DO NOT connect APS5000 battery in series. APS5000 battery must connect to ground and the resistance must be less than 0. 1Ω . Please ensured the electrical parameters of APS5000 battery system are compatible to related equipment.

  • Page 15: Introduction

    14) The internal wire is wrapped with insulating rubber.The internal APS5000 battery are separated by epoxy board insulation and cannot be reached from outside.The lid above the APS5000 battery is covered with an epoxy plate inside.All external interfaces are wrapped by insulation.

  • Page 16: Specification

    Specification Nameplate Information...
  • Page 17 IEC62619, IEC62040, IEC61000-6-2, IEC61000 Reference standards -6-3, UN38.3 MSDS *The recommended and max. continuous operation current is for a APS5000 battery cell temperature within 10~40°C to consider, out of such temp. range will cause a derating on operation current.

  • Page 18: Equipment Interface Instruction

    ** Cycle Life is defined based on specific operation conditions, for more details please check with AESON POWER service team. Equipment interface instruction APS5000 Front Panel 1. RESET--Long press 3~6 seconds to hibernate or activate BMS; Long press 6~10 seconds to reset BMS 2.
  • Page 19 CAN default baud rate 500K, RS485 default baud rate 9600bps. 5. RS232——This interface communicates with the upper computer to monitor various information of the battery, including the main protocol settings. RS232 baud rate default 9600bps. 6. RS485 ② and RS485 ③ ——Internal communication interface between batteries, mainly used for parallel operation and can also be used to communicate with the upper computer to monitor various information of the battery.
  • Page 20 OFF: power off. For storage or shipping. :Green LED flashing or lighting to show the APS5000 battery running status. Alarm (ALM) Red LED flashing to show the APS5000 battery has alarm; lighting to show the APS5000 battery is under protection. SOC : LED shows the APS5000 battery’s current capacity.
  • Page 21 Console : For manufacturer or professional engineer to debug or service.
  • Page 22 RS485 interface, with a default baud rate of 9600bps, is used for communication with inverters. When this APS5000 battery is the host, it can summarize slave data and communicate with inverters. Parallel communication RS485:...
  • Page 23 RS232-6P6C vertical RJ11 socket Defined Declaration RJ11 PIN 1、2、6 BMS can communicate with upper computer through RS232 interface, allowing for monitoring of various APS5000 battery information, including APS5000 battery voltage, current, temperature, status, and production information. The default baud rate is 9600bps.
  • Page 24 Power Terminals One end of the power harness is a special connection terminal for connecting the APS5000 battery ， the terminal brand is Phoenix and the model is ES-BPC-C-16-25-OG- CONNECTOR; The other end is used to connect the device load,The connection terminal depends on the device.
  • Page 25 LED Status Indicators...

  • Page 26: Safe Handling Of Lithium Batteries Guide

    BMS basic function Protection and alarm Management and monitor Charge/Discharge End Cells Balance Charge Over Voltage Charge/Discharge Current Limit Discharge Under Voltage Capacity Retention Calculate Charge/Discharge Over Current High/Low Temperature(cell/BMS) Short Circuit 8. Safe handling of lithium batteries guide Schematic diagram of solution Label...

  • Page 27: Tools

    Tools C Wire cutter Crimping modular pliers Screwdriver Drill + Hammer Multimeter + Current clamp Insulated Torque Wrench Hand hydraulic tongs...

  • Page 28: Safety Gear

    If insulated tools are not available, cover the entire exposed metal surfaces of the available tools, except their tips, with electrical tape. Safety Gear It is recommended to wear the following safety gear when dealing with the APS5000 battery. Insulation glove...
  • Page 29 The aeration shall avoid of high salinity, humidity or temperature. Caution If the ambient temperature is out of the operating range, the APS5000 battery stops operating to protect itself. The best ambient temperature for APS5000 battery pack to use is 10 °C to 40°C.
  • Page 30 2. Make sure that the APS5000 battery SW switch and breaker are off. 3. Check that the APS5000 battery is not distorted, damaged, or dented. 4. According to the dimensions specified in the BAT+ and BAT- of the inverters, use copper nose hydraulic pliers to fix the applicable M6 / M8 / M10 copper nose to one end of the 4 AWG specification to connect the inverter.
  • Page 31 6. Connect the APS5000 to the inverter with an 8-core network cable with RJ45 connector.The APS5000 communication interface is a CAN port and the other RS485 port is reserved.The communication interface of the inverter is CAN port for BMS of Li-ion battery.
  • Page 32 For External cable kits: NOTE: Power connector and communication cables connect to inverter belongs to an External Cable Kit, NOT include in APS5000 battery carton box. They are in another extra small box. If there is anything missed, please contact dealer.
  • Page 33 Internal block Diagram A Internal block Diagram B...

  • Page 34: Software Instructions

    Internal schematic Diagram for Breaker Power off Turn external power source off. Press red SW switch of master APS5000 battery. Then all batteries will off. Switch Power switch OFF. Switch APS5000 Breaker OFF . Switch OFF the disconnection device between APS5000 battery system and inverter, if available.

  • Page 35: Open The Software Pbmslvtools

    10.3 After unzip, find and open the software PBmsLVTools in the folder The main page of the host software 10.4...

  • Page 36: Connect The Aps5000 Battery To The Computer

    10.5 Connect the APS5000 battery to the computer using an RS232 communication box,Check the COM port and address information, Adr. Consistent with the DIP switch address of the monitored APS5000 battery.

  • Page 37: Realtimemonitor

    First open the serial port ,then start the monitoring. If to 10.6 view parallel information, select the POLL option.

  • Page 38: Parellermonitor

    ParellerMonitor monitors data in real time and supports 10.7 export. Select ShowMonitor to display the current data, SaveToDatabase to save data, and ExportDate to export the current data.(The current data store has a capacity limit. If the capacity exceeds the limit, old data will be overwrite!)

  • Page 39: Saverecord

    SaveRecord supports reading BMS stored data and BMS time 10.8 calibration. 10.9 ExportRecord can view the history of the ExportData operation and choose to export the BMS stored data.

  • Page 40: Parameter Settings

    Parameter Settings You can read and set related 10.10 parameters. System Settings can set system parameters and 10.11 protocol information.Select the corresponding CAN protocol and RS485 protocol.

  • Page 41: Bluetooth Wifi Software Installation And Use Instructions

    11. Bluetooth WIFI software installation and use instructions 11.1 unzip software package PaceEX_1.0.52,then Import the apk program in the package to your Android phone.For IOS phones, please search and download the PACEEX BMS software in the Apple Store. (Some Android phones may have a protector that changes the file suffix.

  • Page 42: The Mobile Phone Software Interface

    The mobile phone software opens the interface.The 11.2 LOCAL CONTROL is the local Bluetooth connection, and the remote control is the WIFI connection. Select Bluetooth connection first.

  • Page 43: Connect To The Aps5000 Battery By Bluetooth

    Check that the APS5000 battery SW switch is ON. Turn on 11.3 the Bluetooth switch of the phone.Select and click the APS5000 battery pack with the corresponding SN code.

  • Page 44: Check Aps5000 Battery Information By Bluetooth

    11.4 APS5000 battery information.

  • Page 45: Register An Account Email For Wifi

    11.5 Return to select wifi connection, you need to register an account using email.

  • Page 46: Add Device

    After registering and logging in to your account, click Add 11.6 Device.

  • Page 47: Connect To The Aps5000 Battery By Wifi

    11.7 Turn on your phone's wifi and connect to wifi.

  • Page 48: Precautions Forwifi Connection

    Select and click the APS5000 battery pack with the 11.8 corresponding SN code.After the APS5000 battery is bound to wifi, Bluetooth may not be connected, and other mobile phone accounts cannot be bound to the APS5000 battery.

  • Page 49: Check Aps5000 Battery Information By Wifi

    APS5000 battery information. 11.9 Advise to use the local wifi network to connect the APS5000 battery pack.

  • Page 50: Rename, Share, Or Delete The Aps5000 Battery

    11.10 Press and hold the APS5000 battery pop-up option to rename, share, or delete the APS5000 battery.

  • Page 51: Aps5000 Software Upgrade Description

    12. APS5000 Software upgrade Description 12.1 Install the RS232 driver 12.2 Unzip the host software package...

  • Page 52: Open The Software Pbmslvtools

    After unzip, find and open the software PBmsLVTools in the 12.3 folder...

  • Page 53: Make Sure The Serial Port Is Turned Off

    Check that the serial port switch of the host software is turned 12.4 off. 12.5 Click on the Tools note.Click to open BMS upgrade V1.0.5.

  • Page 54: Select English As The Language

    Select English as the language. 12.6...

  • Page 55: Precautions

    Connect the APS5000 battery to the computer using an RS232 12.7 communication box,Check the COM port and address information,Consistent with the DIP switch address of the monitored APS5000 battery.The baud rate is 9600.Then click browse to query the local upgrade package.

  • Page 56: Choose The Locall Upgrade Package

    Local upgrade package 12.8 Select the upgrade package, click OK, enter the upgrade 12.9 password in the password box, and click Upgrade.(Please contact us for upgrade password.)

  • Page 57: Precautions For Upgrading

    After the upgrade package is correct, click OK to start the 12.10 upgrade. Do not power off or interrupt communication during the upgrade.

  • Page 58: Trouble Shooting

    APS5000 battery log. If APS5000 battery terminal voltage is ≤ 48 Vdc, please use ≤ 0.0 5 C to slowly charge the module to avoid affect to SOH. If APS5000 battery terminal voltage is >48Vdc, it can use ≤0.5C to charge.
  • Page 59 7 ） After switch On, the module turns on directly BMS failure. Solution: Switch off the module and contact your local distributor. Excluding the points above, if the faulty still cannot be located, turn off APS5000 battery and contact your local distributor.

  • Page 60: Emergency Situations

    Wet Batteries 14.3 If the APS5000 battery pack is wet or submerged in water, do not let people access it, and then contact AESON POWER or an authorized dealer for technical support. Cut off all power switch on inverter side.

  • Page 61: Remarks

    Make sure there is no loose, no broken, no corrosion at connection point. Check the installation environment such as dust, water, insect etc. make sure it is suitable for IP20 APS5000 battery system.
  • Page 62 Phone: +61 03 9545 5993 Email: info@aesonpower.com.au Addres: 63-67 Smeaton Ave Dandenong South VIC 3175...

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