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Aeson Power APS5000 Series Operation Manual

Rechargeable lithium-ion battery
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APS5000 Series
Operation Manual
Rechargeable Lithium-ion Battery APS5000
Rechargeable Lithium-ion Battery APS5000
Operation Manual

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Summary of Contents for Aeson Power APS5000 Series

  • Page 1 APS5000 Series Operation Manual Rechargeable Lithium-ion Battery APS5000 Rechargeable Lithium-ion Battery APS5000 Operation Manual...
  • Page 2 Information Version: V1.1 This manual introduces APS5000 from AESON POWER. Please read this manual before using and follow the instruction carefully during the installation process. Any confusion, please contact AESON POWER for advice and clarification. CATALOGUE Information Version: V1.1................2 1.
  • Page 3 9.1 Suitable disconnection device............24 9.2 Power on..................24 9.3 Power off..................25 10. Software instructions................25 10.1 Install the RS232 driver..............25 10.2 Unzip the host software package............. 25 10.3 Open the software PBmsLVTools ........... 26 10.4 The main page of the host software..........26 10.5 Connect the battery to the computer ..........
  • Page 4 12. APS5000 Software upgrade Description........... 31 12.1 Install the RS232 driver..............31 12.2 Unzip the host software package............. 31 12.3 Open the software PBmsLVTools ........... 31 12.4 Make the serial port be off.............. 32 12.5 Open BMS upgrade program............32 12.6 Select local language..............
  • Page 5 1.Attention Caution! Warning! Reminding. Safety related information. Risk of battery system failure or life cycle reduces. ATTENTION:Do not reverse connect the positive and negative port. ATTENTION:Do not place near open flame. ATTENTION:Do not place at the children or pet touchable area. ATTENTION: The battery terminals must be disconnected before commencing any work on the battery.
  • Page 6 Do not short the battery terminals as this may cause fire or explosion. Do not use charging devices, connectors, fuses, switches not approved by AESON POWER.The battery and its connections such as cables, switches, fuses, bus bars etc. they must be inspected, cleaned, tightened every three months or whenever necessary also in consideration of the environmental conditions and/or stress of use of the system.
  • Page 7 AESON POWER batteries are developed for domestic and industrial applications and can only be installed and maintained by experienced and qualified personnel, they are not produced for direct sale to individuals.
  • Page 8 including but not limited to the actual operating temperature of the battery being too high or too low, unstable power grid conditions, frequent power outages, etc. Battery drop, improper operation or connection. Overdischarge caused by delayed acceptance or power on after battery installation;...
  • Page 9 AESON POWER bases guarantees and safety according to the standard conditions of use described above, heavier uses and at suboptimal temperatures will have direct effects on the premature aging of the battery and with it the intrinsic safety.
  • Page 10 Many chemical reactions are affected by temperature and this is also true for the reaction that occurs in a AESON POWER storage battery. The chemical reaction of a lithium ion is slowed down by the lowering of the temperature of the electrolyte contained in the battery, which results in a lower capacity and a higher rate of long-term performance decay in direct proportion to the departure from the optimal temperature prescribed by AESON POWER.
  • Page 11 Improper charging settings can lead to an overload condition or excessive discharge or current out of range for temperature condition and SOC%. AESON POWER guarantees only batteries connected via BMS CAN/RS485 line to the compatible inverter (see compatibility list on www.aesonpower.com.au) and used according to the warranty requirements published on the site.
  • Page 12 The maintenance at optimal temperature instead must be guaranteed by the technical room and air conditioning equipment installed in it, the inverter is not able to interact with the settings in reference to the temperature of the environment in which it is installed, also because inverter and battery could be in different environments exposed to different environmental factors.
  • Page 13 2) If the battery is stored for long time, it is required to charge every six months, and the SOC should be no less than 90% 3) Battery needs to be recharged within 12 hours after fully discharged. 4) Do not install the product in outdoor environment, or an environment out of the operation temperature or humidity range listed in manual.
  • Page 14 5) In case of fire, dry powder fire extinguisher or vast amount of water can be used. 6) Please do not open, repair or disassemble the battery except staffs from AESON POWER or authorized by AESON POWER. We do not undertake any consequences or related responsibility which because of violation of safety operation or violating of design, production and equipment safety standards.
  • Page 15 7) Cathode material is made from LiFePO4 with safety performance and long cycle life. 8) Battery management system (BMS) has protection functions including over- discharge, over-charge, over- current and high/low temperature. 9) The system can automatically manage charge and discharge state and balance voltage of each cell. 10) Flexible configuration, multiple battery modules can be in parallel for expanding capacity and power.
  • Page 16 Item Parameters Note Nominal Voltage (VDC) 51.2 Nominal Capacity (Wh) 5120 Charge & Discharge efficiency >98% @25℃ 0.5C Charge; @25℃ 0.5C Discharge; Dimension (mm) 481 x 508 x 133 Weight (Kg) ±1 Discharge Voltage (VDC) Charge Voltage (VDC) 58.4 Standard Charge Current (A) * Rated Discharge Current（A) * Max.
  • Page 17 *The recommended and max. continuous operation current is for a battery cell temperature within 10~40°C to consider, out of such temp. range will cause a derating on operation current. ** Cycle Life is defined based on specific operation conditions, for more details please check with AESON POWER service team. 7.3 Equipment Interface Instruction...
  • Page 18 Dual RS485 interface, can view PACK information, default baud rate is 9600bps. To communicate with the monitoring device through RS485, the monitoring device serves as the host and sets the address range from 2 to 15 based on address polling data. When PACK is used in parallel, different PACKs can be distinguished by setting the address through the DIP switch on the BMS, to avoid setting the address to be the same, The definition of BMS DIP switch refers to the table below.
  • Page 19 RS485/CAN is the interface for communication with external energy storage inverters. CAN communication interface, with a default baud rate of 500K, used for communication with inverters. When this battery is the host, it can summarize slave data and communicate with inverters. RS485 interface, with a default baud rate of 9600bps, is used for communication with inverters.
  • Page 20 Power Terminals One end of the power harness is a special connection terminal for connecting the battery ， the terminal brand is Phoenix and the model is ES-BPC-C-16-25-OG- CONNECTOR; The other end is used to connect the device load,The connection terminal depends on the device. Power cable wiring harness size is 4 AWG cable ，...
  • Page 21 Status Charging Discharging Power Indication 0〜17% Light Off Light Off Light Off Light Off Light Off Flash 2 Light Off Light Off Light Off Light Off Light Off Light On 18〜33% Light Off Light Off Light Off Light Off Flash 2 Light On Light Off...
  • Page 22 8.3 Tools Wire cutter Crimping modular plier Screwdriver Hand hydraulic tongs Drill + Hammer Multimeter + Currentclamp Insulated Torque Wrench Set Note: Use properly insulated tools to prevent accidental electric shock or short circuits. If insulated tools are not available, cover the entire exposed metal surfaces of the available tools, except their tips, with electrical tape.
  • Page 23 Insulated gloves Safety goggles Safety shoes 9.Installation location Make sure that the installation location meets the following conditions: 1) The area is completely waterproof. 2) The floor is flat and level. 3) There are no flammable or explosive materials. 4) The ambient temperature is within the range from 0°C to 50°C. 5) The temperature and humidity are maintained at a constant level.
  • Page 24 For External cable kits: NOTE: Power connector and communication cables connect to inverter belongs to an External Cable Kit, NOT include in battery carton box. They are in another extra small box. If there is anything missed, please contact dealer. Installation personnel need to process external power cables themselves (2 AWG, peak current capacity 250A, constant 200A) and communication cable for each energy storage system.For the external cables, the length shall less than 3 meters.
  • Page 25 Cable connection diagram: Battery And Wiring Lines Installation: Communication lines, including RS485, RS232, CAN, directly inserted into the corresponding port vertically. The connector of Positive and negative line is push-down self-locked type.To install, simply press down on the lock head vertically. To remove it, hold down the Lock Button and pull it out vertically. Switch ON the SW and Breaker,the battery module is powered on.
  • Page 26 10.3 After unzip, find and open the software PBmsLVTools in the folder - PBmsLVTools Fold 10.4 The main page of the host software 10.5 Connect the battery to the computer using an RS232 communication box,Check the COM port and address information, Adr. Consistent with the DIP switch address of the monitored battery.
  • Page 27 10.6 First open the serial port ,then start the monitoring.If to view parallel information, select the POLL option. 10.7 ParellerMonitor monitors data in real time and supports export. Select ShowMonitor to display the current data, SaveToDatabase to save data, and ExportDate to export the current data.(The current data store has a capacity limit.
  • Page 28 10.9 Export Record can view the history of the Export Data operation and choose to export the BMS stored data. 10.10 Parameter Settings You can read and set related parameters. 10.11 System Settings can set system parameters and protocol information. Select the corresponding CAN protocol and RS485 protocol.
  • Page 29 11.Bluetooth WIFI software installation and use instructions 11.1 Unzip software package PaceEX_1.0.52,then Import the apk program in the package to your Android phone.For IOS phones, please search and download the PACEEX BMS software in the Apple Store. (Some Android phones may have a protector that changes the file suffix. You can use the Android phone or third-party file management software to modify the file suffix, make sure that the suffix is ' .apk ') 11.2 The mobile phone software opens the interface.The LOCAL CONTROL is the local Bluetooth...
  • Page 30 11.8 Select and click the battery pack with the corresponding SN code.After the battery is bound to wifi, Bluetooth may not be connected, and other mobile phone accounts cannot be bound to the battery. 11.9 Battery information: advise to use the local wifi network to connect the battery pack. 11.10 Press and hold the battery pop-up option to rename, share, or delete the battery.
  • Page 31 12.APS5000 Software upgrade Description 12.1 Install the RS232 driver - CH341SER Program 12.2 Unzip the host software package - PBmsLVTools Fold 12.3 After unzip, find and open the software PBmsLVTools in the folder - PBmsLVTools Fold...
  • Page 32 12.4 Check that the serial port switch of the host software is turned off. 12.5 Click on the Tools note. Click to open BMS upgrade V1.0.5. 12.6 Select English as the Language:...
  • Page 33 12.7 Connect the battery to the computer using an RS232 communication box,Check the COM port and address information,Consistent with the DIP switch address of the monitored battery.The baud rate is 9600.Then click browse to query the local upgrade package. 12.8 Local upgrade package 12.9 Select the upgrade package, click OK, enter the upgrade password in the password box, and click Upgrade.(Please contact us for upgrade password.) 12.10 After the upgrade package is correct, click OK to start the upgrade.
  • Page 34 13.Trouble shooting 13.1 Communication related problem Unable to communicate with inverter on compatible list. Possible conditions: 1) 1) Check if the communication mode of the energy storage inverter is the same between RS485/CAN and APS5000 2) CAN: pin. Try connects the CAN-H, L, GND only and do not connect other pins to inverter. Using the correct cable..
  • Page 35 battery terminal voltage is >48Vdc, it can use ≤0.5C to charge. If battery cannot start, turn off battery and repair. 2) The battery can turn on, but red light is lighting, and cannot charge or discharge. If the red light is lighting, that means system is abnormal, please check values as following a) Temperature: Above 60°C or under -10°C, the battery could not work.
  • Page 36 If detect the battery cell is catching fire, firstly cut off the external power source. Then use vast of water for suppression. After fire suppressed, soaking battery within water and contact AESON POWER or an authorized dealer. If detect the cabling or other components (not battery cell) is catching fire. Firstly, cut off...
  • Page 37 Storage, Maintenance and Expansion 1) All the power terminals must be disconnected for maintenance. 2) It is required to charge the battery at least once every 12 months, for this charge maintenance make sure the SOC is charged to higher than 90% 3) Every year after installation.