1. SPECIFICATIONS 1-1. Electrical specifications 230 V •Power consumption In operation Max. 0.35 A stand-by Max. 0.2 A •Memory protection Back-up battery VL3032/1F2 (Vanadium lithium battery) 60 days (25 °C) Back-up period Battery life Replace the battery every 5 years. Recharge time 48 hours (full charge) Within ±...
Page 4
1-4. Drawer List Type Drawer Name Specification • M DL-2776 D-18D2C-A84RM-13 1-5. Option List Device Name Model Note • Roll paper P-588OT • Sheet cover WT-82 • PC cable PRL-CB-2 Com1 port only • Handy scanner HHS-15 Com2 port only •...
2. INITIALIZE OPERATION 1) Hard SW Init-SW: located on the main board (on the right). Press this switch for about one second and then release it so that the register enters the Init state. 2) Initialize 1. Turn off the power and remove the battery. 2.
Page 6
4) Init2 1. Keep InitSW depressed for about one or two seconds and then release it so that “INIT” “0000000000” is lit. 2. Input four-digit pass code. (The first time is voluntary) Input ****<ΜΕΤΡΗΤΑ>. Ex) 1234 <ΜΕΤΡΗΤΑ> 3. “INIT”, “0” is displayed within five to 44 seconds. Input the Init2 code.
4. DISASSEMBLY UPPER COVER 1. Remove the printer cover. 1 Remove one screw. 2 Slide the DISPLAY PANEL in the direction of the arrow and remove the hook. 3 Slide the DISPLAY PANEL and lift it up. 4 Remove two FPCs (CN2, CN3). 5 Remove the BLIND SHEET.
1 Remove two screws. 2 Slide the KEY UNIT to front side and lift it up. Then remove one FPC (CNKEY1). Screws CNKEY1 (30PIN) PRINTER UNIT 1. Remove the upper cover as shown in steps 1 to 3 of page 5 to 6. 2.
Page 10
5. Remove two FPCs (CN2). 6. Remove four screws and one connector (CNWIN1). Screws CNWIN1 7. Removing the PRINTER UNIT 1 Remove five screws. 2 Remove the joint PCB. 3 Remove the PRINTER UNIT while pressing one hook as shown in the figure. Screws opposite side Hook...
MAIN DISPLAY 1. Remove the upper cover as shown in steps 1 to 3 of page 5 to 6. 2. Remove one FPC (CN1). 3. Remove four hooks and the MAIN DISPLAY. Hooks CN1(23PIN) POWER SUPPLY UNIT 1. Remove the upper cover as shown in steps 1 to 3 of page 5 to 6. 2.
Page 12
MAIN PCB 1. Remove the upper cover as shown in steps 1 to 3 of page 5 to 6. 2. Remove six screws and eight connectors, and then the MAIN PCB and BATTERY ASS’Y. CNP 1 ( 0PIN) ( 0PIN) PIN) CNBAT1 CN IN1...
Page 13
DRAWER (M type DRAWER) 1. Remove the lower tray. 1 Push the lever in the direction of the arrow and pull out the lower tray. Bottom side 2 Remove the COIN CASE. 3 Remove the BILL CASE. 4 Remove the tray. 2.
Page 14
3. Remove the UPPER COVER. 1 Remove four screws. 2 Open the case to some extent and remove the upper cover by lifting it up. Hooks Hooks Screws 4. Remove the upper tray. 5. Remove four screws and then the RAIL. Screws 6.
Page 15
7. Remove the upper cover. 1 Remove three screws and the solenoid. 2 Remove the spring. Screws 1 Remove the HOOK LEVER by removing its stopper from the bottom surface. 2 Remove the HOOK LEVER. — 13 —...
5. CIRCUIT EXPLANATION 5-1. POWER SUPPLY CIRCUIT The power supply circuit provides the following voltage for the main circuit. Output Pin No. 1 (DC20~31V) For the drawer. Output Pin No. 2 (DC5V) For the logic circuit power. Output Pin No. 3 (DC8V) For the printer.
Page 19
5-2-3. Pin Function PIN NO. PIN NAME DESCRIPTION P120/RTP0 P121/RTP1 P122/RTP2 P123/RTP3 8 bit input/output PORT P124/RTP4 P125/RTP5 P126/RTP6 P127/RTP7 Power Supply Main system Clock Sub system Clock RESET Reset P00/INTP0 P01/INTP1 P02/INTP2/NMI P03/INTP3 7 bit input/output PORT P04/INTP4 P05/INTP5 P06/INTP6 AVDD A/D CONVERTER POWER SUPPLY...
Page 20
PIN NO. PIN NAME DESCRIPTION P83/A3 P84/A4 P85/A5 8 bit input/output PORT P86/A6 P87/A7 P40/AD0 P41/AD1 P42/AD2 P43/AD3 8 bit input/output PORT P44/AD4 P45/AD5 P46/AD6 P47/AD7 P50/A8 P51/A9 P52/A10 P53/A11 8 bit input/output PORT P54/A12 P55/A13 P56/A14 P57/A15 P60/A16 P61/A17 P62/A18 P63/A19 8 bit input/output PORT...
5-3. RAM CIRCUIT (IC17: M5M5408BFP) The RAM circuit is as follows: The RAM are used at high and low data. The data in the RAM will be lost when the battery voltage becomes under 2V. 5-4. RESET CIRCUIT The reset circuit is as follows: CPU will be in a reset state when the low signal input to /RESET.
Page 22
5-5. RS-232 CIRCUIT The RS-232 circuit is as follows: The RS-232 transceiver ICs are as IC13 and IC15. COM1 is for PC and modem. COM2 is for handy scanner. 0.33u/25V IC13 0.33u/25V 0.1u 0.047u FORCEON 0.33u/25V PC/MODEM /FOROFF /INVALID P122 COM1 RO2B P123...
5-6. PRINTER CIRCUIT The printer circuit is as follows: Printing data is clocked serial from the I/O controller. Printings on signal are P40, P41, P124, P125, P126 and P127. Temperature sensor of printer head is connected to P11 and P12. Motor control ICs are as IC26 and IC33.
5-7. BUZZER CIRCUIT The BUZZER circuit is as follows: Buzzer signal is P100 from I/O controller. IC23 PKM22EPT-2001-B R182 P100 DTC114YUA UPD784215AGC2418EU 5-8. DRAWER CIRCUIT The DRAWER circuit is as follows: Drawer signal is P130 from I/O controller. R185 IC23 ERG-1SJ751P RD4.7UJN1 R186...
6. DIAGNOSTIC OPERATION 6-1. To start the diagnostic program 1. Turn the power on. 2. Press the INT switch. 3. The unit now waits for “INIT CODE” input. Press the numbers <99990000> and then press <#2> key. 4. The diagnostic program boots. * Once the unit enters the diagnostic mode, it cannot leave it.
Page 27
6-4. DIAG command system [Function] The status of the device which has the status information is displayed by 7 segments as well as lit/unlit transaction. [Operation] While the register waits for command input, it displays the current condition when CL key is pressed or when the below status condition is changed.
Page 28
6-5. Check item The following test can be checked in the diagnostic test. Device to be checked Operation Note Page Batch test Test Device : RAM, Printer, Date, Time, Buzzer, Drawer RAM WRITE/READ test bn011 RAM READ ONLY test bn111 FISCAL ROM WRITE test FISCAL ROM READ test n114...
Page 29
6-6. Operation of each test [ 1 ] Batch test [Function] RAM test, test print, time setting, buzzer test and drawer open test are performed continuously. [Operation] Refer to the page for the details of the following tests. ΜΕΡΙΚΟ ΣΥΝΟΛΟ Operation : The following tests are performed automatically.
Page 30
* In case the test ends abnormally, the following is printed. When an error occurs during the check of BANK3 of option RAM2, address 0x60400 OPT2WR NG BANK3-60400 * Refer to the following list for the details of printings when the above error occurs. Printing STD WR NG BANK0.***** NG from the address ***** of BANK0 to 1Kbyte of a standard RAM...
Page 31
[ 4 ] FISCAL ROM WRITE test [Function] Write test for Fiscal Rom is performed. This test writes into the test area of the Fiscal Rom and can be done up to 16 times. [Operation] ΜΕΡΙΚΟ ΣΥΝΟΛΟ Operation : [7 segment display] Counter in progress A counter is displayed in the 7 segments to indicate that Fiscal Rom test is in progress as well as the number of times left in which the test can be done.
Page 32
[ 6 ] FISCAL ROM BLANK CHECK test [Function] Fiscal Rom BLANK CHECK is performed. This test checks whether the data area of the Fiscal Rom is all blank (cleared). [Operation] ΜΕΡΙΚΟ ΣΥΝΟΛΟ Operation : [7 segment display] Counter in progress A counter is displayed in the 7 segments to indicate that the Fiscal Rom BLANK CHECK is in progress.
Page 33
[ 10 ] FISCAL ROM DATA DUMP test [Function] Data in all areas of the Fiscal Rom is dumped. By inputting an address, the start address (0x00000 – 0x3FFF0) from which data is dumped can be desig- nated. [Operation] The operation of this function has two steps. First, enter the data dump function by inputting a command. ΜΕΡΙΚΟ...
Page 34
[ 11 ] Display test [Function] The test of 7 segment/14 segment display and transaction display is performed as shown below. Command input Pattern 1 Pattern 2 Press Any key Press Any key [Operation] ΜΕΡΙΚΟ ΣΥΝΟΛΟ Operation : [7 segment display] There are two displayed patterns as shown below.
Page 35
[ 13 ] Internal printer graphic pattern print test [Function] This test will check the graphic patterns in the receipt/journal of the internal printer. [Operation] ΜΕΡΙΚΟ ΣΥΝΟΛΟ Operation : P1 P1 P1 P2 P2 P2 P1: 0 = Graphic patter 1 (change 8 bit into a decimal number and input it) P2: 0 = Graphic patter 2 (change 8 bit into a decimal number and input it) 0 = One time check (can be omitted) not 0 = Continuous check (To stop the test, press “C”...
Page 36
[ 14 ] Internal printer dot rate test [Function] This test will check the printing of the receipt/journal according to the following specifications. The printing specification is reflected in 1/2 line and the only specified number of dot lines are printed in all dots from the 1 dot line.
Page 37
[ 15 ] Internal printer print density test [Function] This will set the print density of the internal printer. This setting is kept until the power is off. The setting will return to the default once the power is turned off. [Operation] ΜΕΡΙΚΟ...
Page 38
[ 17 ] RS232C PORT batch test [Function] This is the RS232C port batch test. Perform the loop back test for RS232C port is by making the connection shown in the figure. Perform the loop back test between COM1-COM2 one time by the below setting. When performing this test, fix loop back connectors to all COM ports.
Page 39
[ 18 ] Time setting [ 19 ] Time display [Function] This sets the time and date. When setting the time, the time and date will be displayed without inputting the fixed value. [Operation] * Date and time setting ΜΕΡΙΚΟ ΣΥΝΟΛΟ Operation : x1 x2 x3 x4 x5 x6 a: 0:time setting x1/x2: time, x3/x4: minutes, x5/x6: second 1: time setting x1/x2: year, x3/x4: month, x5/x6: day...
Page 40
[ 20 ] Drawer open test [Function] This test checks whether the drawer opens or not. [Operation] ΜΕΡΙΚΟ ΣΥΝΟΛΟ Operation : n: 0 = One time check not 0 = Continuous check (To stop the test, press “C” key) [Details] The drawer sensor checks every two seconds while the drawer open test is performed infinite times.
Page 41
[ 22 ] Temperature rise test [Function] This test measures the temperature rise after the below sequence of operation. Connect the main, cus- tomer displays, scanner and drawer when performing this test. A sequence of following operation is included in one test and is repeated 15 times in a minute; displaying the main/customer displays printing two lines in the journal printing receipt graphic (logo)
Page 42
[ 24 ] KEY dipsplay test [Function] The hard key code of a key is displayed every time any key except C key is pressed. The hard key code is arranged as follows. [Operation] ΜΕΡΙΚΟ ΣΥΝΟΛΟ Operation : To stop the test, press “C” key [7 segment display] The hard key code below is printed in the last three digits.
7. ERROR CODE 7-1. ERROR CODE LIST This section describes what to do when you have problems with operation. When an error occurs Errors are indicated by an error codes. When this happens, you can usually find out what the problem is as illustrated below.
Page 44
Error code Meaning Action E036 Contents of the drawer exceed programmed limit. Perform pick up operation. E037 High amount lock out/low digit lock out error. Enter correct amount. Subtotal amount exceeds 8 digits. Void/return items until the subtotal amount is less than 9 digits. E038 Read/reset operation without declaring cash in drawer.
Page 45
Error code Meaning Action E138 Price input compulsory Input price and press <PRICE>. E139 Attempt to register <–> or <CPN> when the balance Enter proper minus/coupon amount. becomes negative. E146 Arrangement file is full. Set the arrangement properly. E180 No receipt message is set. Set logo or commercial message.
Machine lock printing Machine Lock Code Fiscal ROM unconnected Time and date when the machine locked (always internal actual time) Issued non-reset receipt Error Details The machine is locked after printing up to this point. 7-3. Fatal Error (FErr) List (1) What is a FErr (Fatal Error)? This is an error caused by the runaway of the software.
8. IC DATA MAIN PCB (E466-1 PCB) 1. BA10393F (IC28, 29, 35) OUT 1 OUT 2 - IN1 1 CH + IN1 2 CH - IN1 - IN 2 + IN1 + IN 2 2. LB1936V (IC26, 33) 10 F 10 F P-GND Stepping...
Page 51
12. SN74LV245APW (IC21) FUNCTION TABLE To Seven Other Channels INPUTS OPERA OPERATION B data to A bus A data to B bus Isolation 13. SN74LV367APW (IC24, 30) FUNCTION TABLE V CC (each buffer/driver) INPUTS OUTPUT To Three Other Channels To One Other Channel —...
14. SN74LVC1G04DCK (IC9, 22) FUNCTION TABLE INPUT OUTPUT 15. SN74LVC1G32DCK (IC12) FUNCTION TABLE INPUTS OUTPUT OUTPUT 16. TF821S (IC36) External Dimensions Features Repetitive peak off-state voltage: V =200, 400, 600V Average on-state current: I (AV)=8A Gate trigger current: I =15mA max Isolation voltage: V =1500V(50Hz Sine wave, RMS) UL approved type available...
Page 54
MAIN DISPLAY PCB (E273GRE-E2-1 PCB) 18. SN74LV374APW (IC1, 4, 5, 8, 9, 10, 12) FUNCTION TABLE V CC (each flip-flop) INPUTS OUTPUT ↑ ↑ To Seven Other Channels 19. TD62003AFG (IC2, 3, 6, 7, 11, 13, 14) COMMON — 52 —...
Page 55
FISCAL ROM PCB (E273-ROM PCB) 20. M27C2001-10F1 (IC1) V CC V PP V PP V CC A0-A17 Q0-Q7 M27C2001 M27C2001 V SS A0 - A17 Address Input Q0 - Q7 Data Output Chip Enable Output Enable V SS Program Program Power Power Supply Voltage Ground —...
2. As for spare parts order and supply, refer to the “GUIDEBOOK for Spare Parts Supply”, published separately. 3. The numbers in item column corespond to the same numbers in drawing. 4. CASIO does not supply the spare parts without parts code. 5. Remarks Q'ty :...
Page 75
DRAWER DL-2776 (M type) I t e m Code No. Parts Name Specification Q t ' y P r i c e R a n k c o d e 1. MAIN CASE BLOCK 1007 8897 CASE/MAIN E140494-1 5500 0619 ROLLER/DELRIN DR-19B1 1007 9066...
Page 76
CASIO TECHNO CO.,LTD. Overseas Service Division 6-2, Hon-machi 1-Chome Shibuya-ku, Tokyo 151-8543, Japan...
Need help?
Do you have a question about the FE-5000G and is the answer not in the manual?
Questions and answers