Related Manuals for UNI-TROL TROLL 2322
Summary of Contents for UNI-TROL TROLL 2322
- Page 1 Balancing Machine TROLL 2322 OPERATING MANUAL Грузик - все для шиномонтажа www.gruzik.com.ua...
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Page 2: Authorized Service
Manual Balancing machine for trucks cars and vans. TROLL 2322 Serial number ..................Production date ..................PRODUCED BY UNI-TROL Estrady 56, 01-932 Warsaw tel./fax (+48 22) 834-90-13..14, (+48 22) 817-94-22 NIP 527-020-52-46 AUTHORIZED SERVICE UNI-TROL - SERVICE Estrady 56, 01-932 Warsaw Tel./fax (+48 22) 834-90-13..14, (+48 22) 817-94-22 [ext. -
Page 3: Table Of Contents
_________________________ Table of Contents _________________________ Introduction ..................5 The manual ..................5 Preliminary work with the balancing machine ........5 Machine's identification data .............. 6 Technical specification ............... 6 Description of the balancing machine ..........7 Machine equipment ................8 Keyboard description ................ - Page 4 Packing, transportation and storage information ATTENTION: All operations concerning packing, lifting, moving, transporting and unpacking must be carried out by qualified personnel only. Packing The balancing machine is sent as a complete piece of equipment (quick change holder, balancing machine, protective hood, operating manual). The balancing machine can be packed in a few different ways: - pallet + stretch foil + carton box - pallet + stretch foil...
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Page 5: Introduction
1. Introduction WARNING: This manual is intended for personnel licensed to service the balancing machine (operator) and those who carry out current maintenance. Before starting any operations concerning the balancing machine or the package, one should carefully study the manual. It contains important infor- mation concerning personal security of the operators and maintenance personnel as well as balancing machine’s operation. -
Page 6: Machine's Identification Data
1.3 Machine's identification data When contacting our authorized service, providing the model and serial number aids getting help from service Staff and quickens the process of sending spare parts. For convenience and clarity, a table is presented below. If any differences between the table below and the name plate on the machine, data on name plate apply. -
Page 7: Description Of The Balancing Machine
2. Description of the balancing machine TROLL 2322 balancing machines are designed for balancing of truck, car and van wheels in a single measurement cycle. Original construction solutions assure safe, simple and comfortable operating of the machine as well as reliability and fast wheel balancing. -
Page 8: Machine Equipment
2.1 Machine equipment Fig. 2.1 Balancing machine and its elements 1.Hood 2.Display 3. Keyboard 4. Adjuster 5. Main switch 6. Power cable 7. Accessories holders 8. Lift 9. Lift carriage 10. Lift control button 11. Rubber pads location (the third one on the opposite side of machine) 12. -
Page 9: Keyboard Description
2.2 Keyboard description Fig. 2.2 shows the balancing machine's keyboard (5 in fig. 2.1). All functions of each button have been described in table 2.2. Description of buttons functions (from fig. 2.2) START Starting of measurement cycle STOP Stopping a measurement cycle / imbalance correction place movement Changing of threshold Activate "Hidden weight"... -
Page 10: Safety
General and detailed precautions are given for avoiding potential hazards. WARNING: The TROLL 2322 balancing machine was designed for the balancing of car and motorcycle wheels in one measurement cycle. Any work with the balancing machine should be preceded by comprehensive reading and understanding of this manual. - Page 11 ATTENTION: It is forbidden to unscrew the wheel during machine work! It is forbidden to use wheels excessing the maximum wheel weight - 200 kg! It is forbidden to leave the machine unattended during work! It is forbidden to initiate a measurement with an incorrectly mounted wheel! Skid risk - this hazard can be caused by floor contamination with grease in the proximity of the balancing machine.
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Page 12: Maintenance And Scrapping Of Balancing Machine
4. Maintenance and scrapping of balancing machine 4.1 Maintenance Maintenance should be conducted by experienced personnel with knowledge concerning the principles of balancing machine's operation. During the maintenance process one should preserve all precautions in order to avoid any accidental start of the balancing machine. -
Page 13: Machine Scrapping
4.2 Machine scrapping ATTENTION: During machine scrapping one should preserve all precautions described in chapter 3, also applied during assembly. As well as assembly, disassembly has to be executed by trained personnel only. All metal parts should be utilized as metal scrap. In all cases of machine scrapping, the utilization of all materials has to be conducted according to the rules applied in the country of installation. -
Page 14: Installation Of The Balancing Machine
5. Installation of the balancing machine WARNING: These operations can be executed by persons who were earlier trained in servicing equipment described in this manual. To avoid possible balancing machine damage or causing human injuries, it is necessary to preserve mentioned instructions. One must make sure nobody is within the working area of the machine. -
Page 15: Place Of Installation
5.2. Place of installation The balancing machine should be installed in a locked, dry and heated (during autumn/winter season) room. Humidity should be between 30-95% with no vapor condensation. Temperature should be kept between 0-55 °C. The surface on which the balancing machine will be standing should be hard and horizontal (best if concrete). -
Page 16: Mounting Car And Van Wheels Holder
5.4 Mounting car and van wheels' holder WARNING: The balancing machine may be delivered with an already mounted holder. An assembled holder for car wheels with rims having a central mounting hole is shown in fig. 5.2. Before mounting the holder, clean the cone surface of the spindle and the surface of the holder (1, 2). - Page 17 Fig. 5.3 Clamp nut Fig. 5.4 Nut with mounted clamp. Description of the holder's elements Fig. 5.5 Elements of the holder: 1: holder with flange 7: centering cone no. 2 2: clamp nut 8: centering cone no. 3* 3: bolt used for mounting the holder on the 9: centering cone no. 4* spindle 10: centering cone no.
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Page 18: Lift Installation
5.5 Lift installation. Screw the lift with 4 bolts M10x30 to machine. Place the lift into position when visible internal fixing elements are in the bottom position and the rubber pads on the other side are on the base. Connect the lift control unit plug to the socket on the back side of the balancer. 5.6 Truck wheels holder installation. -
Page 19: Wheel Mounting On Truck Holder
5.6.1 Wheel mounting on truck holder The holder must be equipped with the right cone pivots and plate mats depending on wheel central hole diameter and rim width. To reduce spindle span the nut 5 fig.5.2 should be lightly unscrewed. With open hood and the lift carriage maximally moved from machine roll the wheel (1) on machine fig. -
Page 20: Fixing Wheels On Balancing Machine's Holders
5.7 Fixing wheels on balancing machine's holders 5.7.1 Car or van wheel Figure 5.7 shows four stages of mounting a car wheel on the balancing machine's holder. Firstly, one has to slide the wheel on the radix of the holder (fig. 5.7(a)) and hang its hole's edge on the centering cone (fig. - Page 21 Fig. 5.9 Various methods of using the holder and its equipment. Construction and equipment of the holder make it possible to mount wheels with different rim shapes and different central hole diameters which is shown in figure 5.9. If using оде of the centering cones, the wheel should be mounted from the outer side like in fig.
- Page 22 Fig. 5.10 Different ways of mounting wheels for various cones and their configurations. Грузик - все для шиномонтажа www.gruzik.com.ua...
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Page 23: Mounting The Spike Holder
5.7.2 Mounting the spike holder ATTENTION: Spike holder is not standard equipment and - if needed - can be purchased separately. Spike holder, presented and described in figure 5.11 is used for wheels without a central hole. Wheels having 3,4, 5 and 6 holes can be mounted on the holder. Due to the fact that mounting a spike holder is dependent on the balanced wheel, the whole procedure has been described in chapter 5.7.3 . -
Page 24: Car Wheel In A Spike Holder
5.7.3 Car wheel in spike holder If any holder other than the spike holder is mounted, it should be dismounted. If the rim does not have a central hole, the spike holder should be used. Figure 5.12 presents four stages of mounting a wheel onto the described holder. Firstly, depending on the wheel, all muffs should be checked (5-9 in fig. - Page 25 WARNING: If any problems arise with spikes placement in relation to the rim holes during wheel mounting, the holder can be firstly set - before putting it on the spindle - on a dismounted wheel. Depending on the female screws used in the car for wheel mounting, either cone screws (10 in fig.
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Page 26: Working With The Machine
Working with the machine 6.1 Connecting the machine to a power outlet ATTENTION: Connect the power cord to a 230V/50Hz power outlet. ATTENTION: because rapid heating of a frozen metal and plastic body results in lots of condensation on its surface, one should not plug a cold machine into a power outlet until 2 to 3 hours have passed required for all the electronic elements to dry and reach the ambient temperature. -
Page 27: Other Icons On The Display
6.4 Other icons on the display Wheel accelerating and a measurement Icons presenting weight placement methods Adhesive weight placement using mechanical adjuster (TROLL 2312) Adhesive weight placement using laser adjuster (TROLL 2312L) /Hammered/Adhesive weight placement on "12 o'clock" Adhesive weight placement on "6 o'clock" Icons presenting wheel position Wheel at the imbalance position Wheel at the opposite position relative to the imbalance's position... -
Page 28: Changing Of Threshold
6.5 Changing of threshold Press the button on the keyboard. A pointer ( < ) will appear on the display on the side of the Q pictogram. The wheel balancing machine has four threshold values: 0, 2, 5 and 10 grams. Pressing either or the value of threshold is increased or decreased, respectively. -
Page 29: User Memory
6.6.1 User memory Wheel balancing machines are equipped with internal memory, in which the operator can store four sets of wheel parameters. These parameters are: Diameter, Width, Distance and ALU (weight placement). Memory tiding; Pressing results in entering memory reading mode. The following screen appears c Using the keys one of the four memory banks can be chosen:... -
Page 30: Balancing A Wheel
6.7 Balancing a wheel Balancing any wheel comes to evaluating the imbalance values for both internal and external correction planes and locating its position on the wheel. To correctly calculate these values one should input following data: WIDTH- DIAMETER-, D I S T A N C E - c h o o s e weight placement and change threshold if necessary. A measurement cycle after firmly mounting the wheel in the holder is initiated by closing the hood if AUTOSTART is activated, pressing after closing the hood or pressing... -
Page 31: Optimization
6.9 Optimization ATTENTION: Optimization is to be performed as a preliminary operation to wheel balancing using correction weights. Optimization is a control test of a wheel providing rim and tire alignment checking to ensure that imbalances coming from both cancel each other out. It helps diminishing the imbalance of the wheel and using smaller weights. -
Page 32: Hidden Weight" Program - 3P
6.10 "Hidden weight" program - 3P The "hidden weight" program breaks down a single imbalance point. It is only available for weight placement modes (3), (4) and (5), (table 6.2). This function is used to break down the value and position of imbalance correction into two separate values and points so that the adhesive weights can be hidden behind the rim’s spoke thanks to which they are not visible from outside (for a car wheel, modes 4 and 5) or split the imbalance so that it is possible to omit the spoke, which is exactly in the weight placement point (for motorcycle... -
Page 33: Calibration
6.11 Calibration Attention! Each sold machine is already calibrated! Calibration is advised only in a situation where there exists a probability of machine decalibration (if e.g. displayed imbalance values do not reflect actual values). Calibration process is about providing a pattern and saving in the machine’s memory its reaction to it. -
Page 34: Diagnostics And Fault Detection
7. Diagnostics and fault detection FAILURE POSSIBLE CAUSES SOLUTION Electric system failure, no Check the fuse, check if all The balancing machine does electric supply. electrical connections are in not generate sounds, the good condition. power button is not lit, the display is blank. - Page 35 NOTES Грузик - все для шиномонтажа www.gruzik.com.ua...
- Page 36 01-932 Warsaw Poland declare, under our exclusive responsibility, that the product Wheel balancing machine Electromechanical device model TROLL 2322 Serial number ......concerned by this declaration, complies with all relevant requirements of the Machinery Directive: - Directive 2006/42/EC (safety machines)
- Page 37 The technical documentation of this device, referred to in point 1 of Annex VILA of the Machinery Directive, is located in the headquarters Uni-Trol Ltd. (address as above) and will be made available to the competent national authorities for at least 10 years after the last piece.
- Page 38 Грузик - все для шиномонтажа www.gruzik.com.ua...
- Page 39 Грузик - все для шиномонтажа www.gruzik.com.ua...
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