Related Manuals for UNI-TROL TROLL 2322
Summary of Contents for UNI-TROL TROLL 2322
- Page 1 Machine Translated by Google Computer balancing machine TROLL 2322 User manual - 1 -...
- Page 2 Computer wheel balancer for trucks, passenger cars and delivery vans TROLL 2322 Serial number date of production PRODUCER UNI-TROL Sp. z OO street Estrady 56, 01-932 Warsaw tel./fax (22) 834-90-13.. 14, (22) 817-94-22 NIP 527-020-52-46 AUTHORIZED SERVICE CENTER UNI-TROL Sp. z OO...
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Page 3: Table Of Contents
Machine Translated by Google CONTENTS Introduction.......................... Storing the manual....................... Initial work with the machine......................Technical data of the device..................... Description of the balancer..........................Machine equipment......................... .. Keyboard description..........................Security.......................... General precautions.............. -
Page 4: Introduction
Machine Translated by Google 1. Introduction WARNING: This manual is intended for workshop personnel authorized to operate the balancing machine (operator) and for employees performing routine maintenance. Before undertaking any activities with the balancer and its packaging, carefully read the manual, which contains important information regarding the personal safety of operators and maintainers and the operation of the balancer. - Page 5 Machine Translated by Google Packaging, transportation and storage information ATTENTION: All activities related to packing, lifting, moving, transporting, and unpacking must be performed only by qualified personnel. Packing The balancer is sent as a complete device (quick-mount holder, cover, machine, operating manual).
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Page 6: Technical Data Of The Device
Machine Translated by Google 1.3 Device technical data When contacting the service center, providing the balancer model and serial number will make it easier providing assistance from our technical staff and expediting the delivery of ordered spare parts. For clarity and convenience, the device data is presented in the sample table below. If there are discrepancies between the data contained in this manual and the data on the nameplate, the data on the nameplate apply - Fig. -
Page 7: Description Of The Balancer
Machine Translated by Google 2. Description of the balancer TROLL 2322 wheel balancers are designed for dynamic balancing of truck, passenger and delivery vehicle wheels in one measurement run. Original design solutions of the machines ensure safety, simplicity and convenience of operation as well as high reliability and short wheel balancing time. -
Page 8: Machine Equipment
Machine Translated by Google 2.1 Machine equipment Fig. 2.1 Balancing machine and its components 1 Wheel cover 2 Display 3 Keyboard 4 Adjuster 5 Main switch of the machine 6 Power cable outlet 7 Hangers for additional equipment 8 Lost 9 Elevator cart 10 Elevator control buttons 11 Locations for three rubber washers... -
Page 9: Keyboard Description
Machine Translated by Google 2.2 Keyboard description Fig. 2.2 shows a photo of the computer balancer keyboard (3 in Fig. 2.1). The functions of individual keys are described below the figure. Description of the keyboard key functions from Fig. 2.2 START Start measurement STOP... -
Page 10: Security
WARNING: The TROLL 2322 wheel balancer has been designed to balance passenger car and truck wheels in one measurement run. - Page 11 Machine Translated by Google Risk of slipping - a threat resulting from contamination of the floor around the balancer with lubricants. The area under the balancer and its immediate vicinity, as well as the handles, must be kept clean. Any oil spills should be removed immediately.
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Page 12: Maintenance
Machine Translated by Google 4. Information regarding maintenance and disposal of the device 4.1 Maintenance Maintenance must be carried out by experienced personnel with thorough care knowledge of the principles of operation of the balancer. When performing maintenance, take all precautions to prevent accidental starting of the balancer. The main switch should be pressed and should not trip shine. -
Page 13: Scrapping The Device
Machine Translated by Google 4.2 Scrapping the device NOTE: When scrapping the unit, follow all precautions described in Section 3, including during installation. Just like assembly, disassembly must only be performed by trained personnel. Metal parts can be used as metal scrap. In all cases, scrapping of the device, disposal of all materials must be carried out in accordance with the regulations in force in the country of installation. -
Page 14: Installing The Balancer
Machine Translated by Google 5. Installing the balancer WARNING: The following operations can only be performed by persons previously trained in the operation of the device to which this manual refers. To prevent possible damage to the balancer or risk of injury to persons, carefully follow the instructions below. -
Page 15: Place Of Installing The Balancer
Machine Translated by Google 5.2 Place of installing the balancer The balancing machine should be installed in a closed, dry and heated room in the autumn and winter. The relative air humidity should be up to 95% without condensation, and the ambient temperature should be 0-55 °C. -
Page 16: Attaching The Elevator To Underpin The Wheels
Machine Translated by Google 5.4 Fixing the lift to support the wheels Place the lift, 8 fig. 2.1 , on the side of the machine and screw it in with four M10x30 screws. By selecting the appropriate holes, place the lift in such a position that when the visible internal fasteners are in the lower position, the rubber feet on the opposite side are on the ground. -
Page 17: Attaching The Wheel Holder To Passenger Cars And Delivery Vans
Machine Translated by Google After thoroughly cleaning the conical surfaces of the spindle tip and the base of the handle (they can be moistened with thin oil), slide one element onto the other and then tighten the mounting screw 7 Fig . 5.2. -
Page 18: Handle Components
Machine Translated by Google Fig. 5.4. Pressure nut Fig. 5.5 Nut with attached pressure 5.6.2 Handle components Fig. 5.6 Components of the passenger wheel holder: 1. base with flange 7. centering cone no. 2 8. 2. pressure nut 3. screw for centering cone no. -
Page 19: Attaching The Pin Holder
Machine Translated by Google 5.7 Fixing the pin holder NOTE: The pin holder is an additional accessory and is not included with the machine as standard The pin holder, shown and described in Fig. 5.7, is used to fasten wheels without a through central hole. -
Page 20: Fixing The Wheel In The Balancer's Passenger Holder
Machine Translated by Google 5.8 Fixing the wheel in the balancer's passenger handle Fig. 5.8 presents four stages of one method of mounting a wheel of a passenger car or delivery van in the wheel balancer holder. First you need to slide it on the wheel with the centering hole onto the base of the handle (Fig. - Page 21 Machine Translated by Google The design and equipment of the holder enable the mounting of wheels with various rim shapes or center hole diameters. Options for various applications of mounting cones are presented in Fig. 5.10. If one of the centering cones is used from the outside as shown in Fig.
- Page 22 Machine Translated by Google Fig. 5.11 Ways of mounting wheels for various cones and their configurations - 22 -...
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Page 23: Fastening A Passenger Car Wheel In A Pin Holder
Machine Translated by Google 5.9 Fixing a passenger car wheel in a pin holder If a handle other than a pin handle is mounted on the balancer, it should be dismantled. If the rim of the wheel to be balanced does not have a through-hole centering hole, a pin holder should be used. - Page 24 Machine Translated by Google WARNING: If you have trouble aligning the pins with the holes in the wheel, you can pre-align them before attaching the pin holder to the spindle by aligning them with the removed wheel. Depending on the nuts or bolts that the wheel is attached to the vehicle, you should use a conical nut (10 in Fig.
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Page 25: Working With The Machine
Machine Translated by Google 6. Working with the machine 6.1 Electrical connection of the balancer NOTE: Connect the power cord to the electrical outlet 230V/50Hz NOTE: because the sudden heating of a frozen mass of metal and plastic causes the condensation of significant amounts of steam condensate, you must not turn on the the cooled balancer to the network before the 2 to 3 hours necessary for the electronic components to dry and reach workshop temperature. -
Page 26: Other Icons On The Display
Machine Translated by Google 6.4 Other icons on the display Accelerating the wheel and measuring Truck wheel operation Displayed to remind you of the current balance mode (passenger/truck) at various times during machine operation Passenger wheel service Icons showing how the weight is attached Stuffing/gluing "At 12 o'clock"... -
Page 27: Entering The Cut-Off Threshold Value
Machine Translated by Google 6.5 Entering the cut-off threshold value Press the button on the keyboard. The indicator ( < ) on the display will be positioned at the level of the Q pictogram. The balancer has four cut-off threshold values: 0, 2, 5, 10 g for passenger wheels and 0, 20, 50, 100 g for truck wheels. - Page 28 Machine Translated by Google DISTANCE The value of the parameter to be entered is read from the scale located on the extendable rod of the adjuster. After pressing the button, the display will appear the last set value, which can be changed using buttons DIAMETER We read it from the mark stamped on the rim, from the tire marking, or measure it with a device graduated in inches.
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Page 29: Cache Memory Of Wheel Parameters
Machine Translated by Google 6.6.1 Cache memory of wheel parameters The balancer has a built-in memory in which the operator can store four sets of parameters of the balanced wheels. These parameters are: Diameter, Width, Distance and ALU (method of attaching the weights). -
Page 30: Wheel Balancing
Machine Translated by Google Autostart enabled 6.7 Autostart disabled Wheel balancing Balancing each wheel comes down to determining the amount of unbalance in grams for the inner and outer correction planes and locating its position on the wheel. To be able to clearly determine the amount of unbalance, enter the following data: WIDTH - DIAMETER - DISTANCE - select the balancing program,... -
Page 31: Optimization
Machine Translated by Google 6.8 Optimization NOTE: Optimization can only be performed after selecting the "Personal Circle" option. Optimization is performed before balancing the wheel using weights. Optimization involves positioning the tire relative to the rim so that their unbalances cancel each other out. -
Page 32: Hidden Weight" Program - 3P
Machine Translated by Google "Hidden Weight" program - For variants of the balancing program for 3 and 4 passenger wheels (Table 6.2), with a non- zero unbalance value of the external correction plane, it is possible to divide the weight indicated by the first measurement into two equivalent ones - in order to hide them behind the rim arms so that they are invisible from the outside. -
Page 33: Calibration
Machine Translated by Google 6.10 Calibration Attention! Calibration is performed when there is a suspicion that the machine incorrectly indicates the place or value of unbalance. The process itself consists in providing a pattern and saving the reaction to it in the machine's memory. Currently produced wheel balancers give the user the option to choose between calibration with their own wheel or with an attached device. -
Page 34: Diagnostics And Troubleshooting
Machine Translated by Google 7. Diagnostics and troubleshooting FAULT After POSSIBLE CAUSES REMEDY No power, damage Check the fuse and starting the machine the switch does not light electrical system. check all connections Temperature too low. up, the display is dark. electrical are in good condition Too much humidity. - Page 35 REGISTRATION NUMBER: KRS 0000111731 611090 1014 0000 0000 0301 4565 EC Declaration of Conformity in accordance with directives: 2006/42/EC, 2006/95/EC, 2004/108/EC My: Uni-Trol Sp. z o.o. Street Estrady 56 01-932 Warszawa Poland We declare, under our sole responsibility, that the product...
- Page 36 The technical documentation of this product, specified in Annex VDA, point 1 of the Machinery Directive, is located at the headquarters of Uni-Trol Sp. z o. o. (address as above) and will be available for inspection by the competent national authorities for a period of at least 10 years from the date of production of the last copy.
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Page 37: Device Name
Sale date: Seller's signature and stamp: 1. UNI-TROL Sp. z o. o., hereinafter referred to as the Guarantor, grants a warranty for the proper operation of the above-mentioned equipment for a period of .... months, but no longer than 30 months from the date of production. - Page 38 Machine Translated by Google Data Repair completed Signature - 38 -...
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