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UNI-TROL MONOLITH User Manual

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USER MANUAL
WHEEL BALANCING MACHINE
MONOLITH

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Summary of Contents for UNI-TROL MONOLITH

  • Page 1 USER MANUAL WHEEL BALANCING MACHINE MONOLITH...
  • Page 2 Wheel balancing machine Monolith ………………………………………………………… Serial number ………………………………………………………… Production date MANUFACTURER UNI-TROL Sp. z o.o. ul. Estrady 56, 01-932 Warszawa tel./fax (22) 834-90-13…14, (22) 817-94-22 NIP 527-020-52-46 SEVICE CENTER UNI-TROL Sp. z o.o. - SERWIS ul. Estrady 56, 01-932 Warszawa tel./fax (22) 834-90-13…14, (22) 817-94-22...

  • Page 3: Table Of Contents

    CONTENTS … INTRODUCTION……………………………………………………………………….…. ……………………………………………… … GENERAL SAFETY REGULATIONS TRANSPORT, STORAGE AND ASSEMBLY …………………………………………………………. 6 DATA PLATE………………………………………………………………………………..… …. TECHNICAL SPECIFICATION… ………………………………………………………………… … MACHINE DESCRIPTION.………………………………………………………………… INSTALLATION………………….………………………………………….…………………. ……………………..……………..…..…. INSTALLATION REQUIREMENTS …… ……………………….….. ELECTRIC SUPPLY REQUIREMENTS. ……………………….….…… WORKING AREA REQUIREMENTS…………………. ……………………..……………..…..…. HOOD INSTALLATION……………………… …… ……………………….….

  • Page 4: Introduction

    The company "UNI-TROL" is responsible for the information provided in this manual. In case of any technical or editorial errors, they will be corrected in subsequent editions.

  • Page 5: General Safety Regulations

    MONOLITH GENERAL SAFETY REGULATIONS. Failure to follow the instructions and working methods given in this manual and to ignore warnings may result in serious injury to the operator and other persons. Do not turn on the machine before reading this manual thoroughly and all information contained in it regarding safe work.

  • Page 6: Transport, Storage And Assembly

    MONOLITH TRANSPORT, STORAGE AND ASSEMBLY TRANSPORT After arriving at the destination, check that it has not been damaged during transport. Check the delivery completeness according to the transport documents. In case of any lack in delivery or transport damage, the responsible person or the carrier must be informed immediately. Be careful and considerate when loading.
  • Page 7 MONOLITH STORAGE The machine should be stored in a dry room free of dust. Do not store other objects on the machine package. It may damage the machine. ASSEMBLY Take special care when unpacking, assembling and preparing the device for work.

  • Page 8: Data Plate

    The machine data is presented on the Figure 1. If there is incompatibility between the data in this manual and the data on the machine data plate the data on the data plate are valid. Uni-trol Sp. z o.o. ul. Estrady 56, 01-932 Warszawa Zakład Produkcyjny - Serwis –...

  • Page 9: Technical Specification

    MONOLITH TECHNICAL SPECIFICATION Wheel diameter 10''-30'' Wheel width 2''-15'' Imbalance accuracy 0,9° Imbalance position accuracy Measuring time Max. wheel weight 60kg Motor Spindle rotating speed 160 rpm Wheel balancer dimensions Without hood, without monitor, with wheel adapter 1000 x 580 x 900 mm...

  • Page 10: Machine Description

    MONOLITH MACHINE DESCRIPTION Wheel balancer MONOLITH are designed for balancing of car and motorcycle wheels in a single measurement cycle. Original construction solutions assure safe, simple and comfortable operating of the machine as well as reliability and fast wheel balancing.
  • Page 11 MONOLITH Fig. 2. Balancer’s main components. 1 – hood 2 – hood holder 3 – hood axle shoulder 4 - monitor 5 – monitor bracket 6 – monitor tilting bracket 7 – power cable exit 8 – shelves 9 – main switch 10 –...

  • Page 12: Installation

    MONOLITH INSTALLATION The following operations can be carried out by persons who have been trained in machine servicing and operating. Follow the instructions below carefully in order to prevent machine’s damage or injury risk. Make sure that no persons are in the working area.

  • Page 13: Working Area Requirements

    MONOLITH WORKING AREA REQUIREMENTS The dimensions of the balancer determine its working area. Only trained and authorized persons may be present in this area. The area requirements for the machine, presented on fig.3.1. are 2870x3000 mm. 1 and 2 operators working places.

  • Page 14: Machine Program Description

    The initial screen will display the available program options as well as the current date and time. Balancer Monolith is equipped with touch screen, so the program choice action is made by touching the appropriate place on the monitor screen. From the initial screen you can choose the following actions: Fig.

  • Page 15: Balancing

    MONOLITH BALANCING To pass to this function touch the rectangle with the unbalance icon and the signed "Balancing". Camera image with the fragment of the wheel placed on the holder will appear on the screen. On the left side of the screen there will be active areas that trigger the appropriate program actions.

  • Page 16: Measurements

    MONOLITH MEASUREMENTS The measurement is initiated with the START button. A wheel mounted in the holder begins to rotate and, if compressed air is connected to the machine, the hood automatically closes. When hood is closing the ultrasound sensor measures the distance to the edge of the wheel rim. During acceleration you may indicate on the image of the rotating wheel the points for balancing weights.

  • Page 17: Program 3P - Hidden Weight

    MONOLITH PROGRAM 3P – HIDDEN WEIGHT When the inner weight is defined inside the rim and we want to hide it behind the spoke we can split it in two weights which will be placed on both sides in places not visible from the outside (behind the spokes) Fig.

  • Page 18: Optimization

    MONOLITH OPTIMIZATION To move to this function choose the rectangle with the optimization icon signed "Optimization". On the screen background the camera image with wheel fragment will be seen. On the left side of the screen there will be active areas and buttons that call up the appropriate program actions. And just like in the measurement of unbalances, we have: clock at the top, START button at the bottom.
  • Page 19 MONOLITH After the measurement, the program will display a rim unbalance result. Next, put the tyre on the rim and place the wheel on the balancer, remembering its orientation relativelyto the holder. Now, without entering points, press START and the program will measure whole wheel unbalance.

  • Page 20: Calibration

    MONOLITH CALIBRATION Move to calibration screen by selecting the rectangle with the calibration icon signed "Calibration". In this program we can calibrate the machine parameters responsible for the correct imbalance calculation in two ways. Either using a special device (MEL) attached to the machine or with a balanced wheel with a calibration weight attached outside.

  • Page 21: Settings

    MONOLITH SETTINGS From the "Settings" screen you can change language, message volume, unbalance accuracy, check program version, go to service mode with access to internal parameters and functions for testing individual machine’s components. The settings are entered from the initial screen after touching the rectangle "Settings". There are following options: 1.
  • Page 22 MONOLITH BALANCING Here we define the threshold from which the balancer treats the measurement result as being greater than zero. Defined thresholds are 2g, 5g and 10g. In this options set we also set the rounding of the measurement result: up to 1g or up to 5g.
  • Page 23 MONOLITH Fig. 20 Service screen The service entrance code is hidden and allows access to the service screen with full access to parameter changes and component calibration. Service screen buttons: Buttons are marked (line, column) (1,1) – return to SETTINGS screen (2,1) –...

  • Page 24: Service Screen Measurements

    MONOLITH (5,2) – start measurement loop (4,3) – MEL device parameters setting (inactive for user) SERVICE SCREEN MEASUREMENTS To start the measurement in the service screen first identify at least one point on the wheel rim. The values of x (the point distance from the machine's casing + approx. 30mm) and y (the diameter of the circle indicated by the point in millimeters) will be displayed above the indicated point.

  • Page 25: Sensors Tests

    MONOLITH SENSORS TEST After the window WHEEL SENSORS TEST displayed the test is started with START button. The wheel starts to rotate and two values will appear every two revolutions in the window: FILLING and OFFSET. The test is performed cyclically until you select STOP.

  • Page 26: Causes And Removal Of Faults

    MONOLITH CAUSES AND REMOVAL OF FAULTS FAULT POSSIBLE CAUSES FAULT REMOVAL After starting the machine No power, electrical system Check the fuse and all switch does not light up, damage. electrical connections. monitor does not display anything. Hood does not close /...

  • Page 27: Conformity Declaration

    NUMER REJESTROWY: KRS 0000111731 611090 1014 0000 0000 0301 4565 CE Conformity Declaration in accordance with directives : 2006/42/EC, 2006/95/EC, 2004/108/EC We: Uni-Trol Sp. z o.o. Estrady 56, 01-932 Warsaw, Poland declare, under our exclusive responsibility, that the product Wheel balancer...
  • Page 28 The technical documentation of this device, referred to in point 1 of Annex VII A of the Machinery Directive, is located in the headquarters Uni-trol Ltd. (address as above) and will be made available to the competent national authorities for at least 10 years after the last piece.

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