1. Manuals
  2. Brands
  3. Rotary Manuals
  4. Tyre Changers
  5. PLUS82H
  6. Instruction manual

Rotary PLUS82H Instruction Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
For spare parts drawings refer to the section " LIST OF COMPONENTS" enclosed to this manual.
• For any further information please contact your local dealer.
7707-M005-2
PLUS82H
PLUS83H
PLUS83HS
PLUS83H/D
PLUS85H
INSTRUCTION MANUAL
TRANSLATION FROM THE
GB
ORIGINAL INSTRUCTIONS
7707-M005-2
- Rev. n. 2 (02/2017)

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PLUS82H and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Rotary PLUS82H

Summary of Contents for Rotary PLUS82H

  • Page 1 7707-M005-2 PLUS82H PLUS83H PLUS83HS PLUS83H/D PLUS85H INSTRUCTION MANUAL TRANSLATION FROM THE ORIGINAL INSTRUCTIONS For spare parts drawings refer to the section “ LIST OF COMPONENTS” enclosed to this manual. • For any further information please contact your local dealer. 7707-M005-2...

  • Page 2: Table Of Contents

    12.0 FUNCTIONAL DIAGRAMS _________ 28 Control unit (only for PLUS82 - Table A - Pneumatic diagram PLUS83 Device) _____________________ 18 (PLUS82H - PLUS83H - Control unit (only for PLUS85 PLUS83HS - PLUS83H/D) ________ 29 Device) ______________________________ 18 Table B - Pneumatic diagram...
  • Page 3 INSTRUCTION, USE AND Page 3 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H FIG. 1 - PLUS82H DEVICE 1 – Pneumatic cylinder 2 – Control unit 3 – Presser roller 4 – Bead lifting disc 5 – Slide 6 –...
  • Page 4 7707-M005-1 INSTRUCTION, USE AND Page 4 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H FIG. 3 - PLUS83HS DEVICE 1 – Pneumatic cylinder protection guard 2 – Control unit 3 – Tilted roller 4 – Presser arm unit 5 –...
  • Page 5 7707-M005-1 INSTRUCTION, USE AND Page 5 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H FIG. 5 - PLUS85H DEVICE 1 – Pneumatic cylinder protection guard 2 – Control unit 3 – Bead breaker arm roll 4 – Presser arm unit 5 –...
  • Page 6 7707-M005-1 INSTRUCTION, USE AND Page 6 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H FIG. 7 - G800A116 FIG. 8 - G800A119...

  • Page 7: Symbols Used In The Manual And On The Machine

    7707-M005-1 INSTRUCTION, USE AND Page 7 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H SYMBOLS USED IN THE MANUAL AND ON THE MACHINE Symbols Description Symbols Description Mandatory. Operations or jobs to Danger! Be particularly careful.

  • Page 8: General Introduction

    7707-M005-1 INSTRUCTION, USE AND Page 8 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H INTENDED USE SOME OF THE PICTURES PRE- PLUS DEVICE is an accessory that can be applied SENT IN THIS MANUAL HAVE BEEN OBTAINED FROM PICTURES...

  • Page 9: General Safety Rules

    7707-M005-1 INSTRUCTION, USE AND Page 9 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H GENERAL SAFETY RULES • The accessory handles and operating grips must be kept clean and free from oil. • The workshop must be kept clean and dry. Make sure that the working premises are properly lit.

  • Page 10: Unpacking

    7707-M005-1 INSTRUCTION, USE AND Page 10 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H UNPACKING Fig. 9 DURING UNPACKING, ALWAYS WEAR GLOVES TO PREVENT ANY INJURY CAUSED BY CONTACT WITH PACKAGING MATERIAL (NAILS, ETC.). The fixture is supplied disassembled.

  • Page 11: Preparing The Machine

    7707-M005-1 INSTRUCTION, USE AND Page 11 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H Code Description TYPE 1 DISASSEMBLY 237072 D.8,4x22x2,5 washer 770714180 Spacer Demount the air treatment unit (Fig. 11 ref. 1) and 325181 V8 union then demount the bracket (Fig.

  • Page 12: Installation Procedures

    7707-M005-1 INSTRUCTION, USE AND Page 12 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H Installation procedures BEFORE PERFORMING ANY OPERATION, THE POWER SUPPLY OF THE TYRE-CHANG- ING MACHINE MUST BE DISCONNECTED. 5.3.1 Device installation Device installation on narrow frame Fix the device (Fig.
  • Page 13 7707-M005-1 INSTRUCTION, USE AND Page 13 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H Device installation on large frame MAKE A Ø13 HOLE MM ON THE BEADING ARM SUPPORT (FIG. 14 REF . 17) IN CASE ON THE LARGE FRAME IT IS NOT PROVIDED.
  • Page 14 7707-M005-1 INSTRUCTION, USE AND Page 14 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H Arms assembly instructions Carry out the following operations after the column ONLY FOR TYPE 2 INSTALLATION has been mounted onto the machine.
  • Page 15 7707-M005-1 INSTRUCTION, USE AND Page 15 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H UPPER ARM ASSEMBLY HEXAGONAL SHAFT ASSEMBLY WITH (ONLY FOR BEAD BREAKING ROLL PLUS83 - PLUS85 MODELS) (ONLY FOR PER PLUS85 MODELS) Remove the guard (Fig. 19 ref. 4) for cylinder protec- Fit the arm with cylinder (Fig.

  • Page 16: Pneumatic Connection

    7707-M005-1 INSTRUCTION, USE AND Page 16 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H Pneumatic connection FOR ALL DEVICES FOR DEVICES WITHOUT TUBELESS INFLATION Fix the pipes to the arms support, using the appropri- Connect the pipe (Fig. 22 ref. 1) coming from the ate hose clamp on issue (Fig.

  • Page 17: Device Use

    7707-M005-1 INSTRUCTION, USE AND Page 17 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H DEVICE USE FOR DEVICES WITH TUBELESS INFLATION CARRY OUT A DAILY CHECK OF Connect the pipe (Fig. 23 ref. 1) coming from the MAINTAINED-TYPE CONTROLS Plus Device, interposing the reduction gear (Fig.

  • Page 18: Control Unit (Only For Plus82 - Plus83 Device)

    7707-M005-1 INSTRUCTION, USE AND Page 18 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H Control unit (only for PLUS82 - PLUS83 Fig. 25 Device) It is made up of an handle control (Fig. 24 ref. 1), positioned on the device.

  • Page 19: Bead Breaking

    7707-M005-1 INSTRUCTION, USE AND Page 19 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H Bead breaking WITH PLUS85 DEVICE, AFTER PLACING THE ROLL (FIG. 28 REF . 1) JUST NEXT TO THE RIM, ONLY FOR PLUS85...

  • Page 20: Use Of Rotating Arm In "Hour 4" Position

    7707-M005-1 INSTRUCTION, USE AND Page 20 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H 6.7.1 Use of rotating arm in “hour 4” position 6.8.2 Use of turning roll in “hour 1” position ONLY FOR PLUS83 AND PLUS85 ONLY FOR PLUS83HS AND PLUS85 - Turn the turning roll (Fig.

  • Page 21: Mounting The Tyre

    7707-M005-1 INSTRUCTION, USE AND Page 21 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H Mounting the tyre 6.9.2 Mounting with PLUS83 a - Place the presser roll (Fig. 33 ref. 1) radially 6.9.1 Mounting with PLUS82 Device compared to the rim.

  • Page 22: Mounting With Plus85

    7707-M005-1 INSTRUCTION, USE AND Page 22 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H 6.9.3 Mounting with PLUS85 6.9.4 Fitting with PLUS83 Device and G800A116 accessory a - Move the selector upwards (Fig. 34 ref. 1) to...

  • Page 23: Fitting With Plus83Hs - Plus85 Device And G800A115 Accessory

    7707-M005-1 INSTRUCTION, USE AND Page 23 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H 6.9.5 Fitting with PLUS83HS - PLUS85 De- ROUTINE MAINTENANCE vice and G800A115 accessory BEFORE CARRYING OUT ANY For Run-flat or UHP wheels, use G800A115 accessories ROUTINE MAINTENANCE OR AD- (Fig.

  • Page 24: Troubleshooting Table

    7707-M005-1 INSTRUCTION, USE AND Page 24 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H TROUBLESHOOTING TABLE Possible troubles which might occur to the accessory are listed below. The manufacturer disclaims all responsibility for damages to people, animals or objects due to improper operation by non-unauthorised personnel.

  • Page 25: Technical Data

    7707-M005-1 INSTRUCTION, USE AND Page 25 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H TECHNICAL DATA Rim width (max.): ............................15” Rim diameter (min.-max.): ........................8”- 32” Exercised pressure: .......................... 8 - 10 bar Weight PLUS DEVICE ..........................about 30 kg Dimensions Fig.
  • Page 26 7707-M005-1 INSTRUCTION, USE AND Page 26 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H Fig. 38 PLUS83 DEVICE 1533 1788...
  • Page 27 7707-M005-1 INSTRUCTION, USE AND Page 27 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H Fig. 39 PLUS85H DEVICE 1935 R1187...

  • Page 28: Storing

    7707-M005-1 INSTRUCTION, USE AND Page 28 of 32 MAINTENANCE MANUAL PLUS82H - PLUS83H PLUS83HS - PLUS83H/D - PLUS85H 10.0 STORING 12.0 FUNCTIONAL DIAGRAMS If storing for long periods disconnect the main power Here follows a list of the machine functional diagrams.

  • Page 29: (Plus82H - Plus83H - Plus83Hs - Plus83H/D)

    PNEUMATIC CIRCUIT DIAGRAM 1/2 LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PNEUMATIKPLAN 1/2 SCHEMA PNEUMATIQUE 1/2 PLUS82H - PLUS83H Tavola N°A - Rev. 1 770705010 ESQUEMA NEUMATICO 1/2 PLUS83HS - PLUS83H/D - PLUS85H (PLUS82H - PLUS83H - PLUS83HS - PLUS83H/D) 7707-M005-1...
  • Page 30 LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PNEUMATIKPLAN 1/2 SCHEMA PNEUMATIQUE 1/2 PLUS82H - PLUS83H Tavola N°A - Rev. 1 770705010 ESQUEMA NEUMATICO 1/2 PLUS83HS - PLUS83H/D - PLUS85H (PLUS82H - PLUS83H - PLUS83HS - PLUS83H/D) N° Cod. Descrizione Description Beschreibung Description Descripción...

  • Page 31: (Plus85H)

    LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 31 di 32 PNEUMATIC CIRCUIT DIAGRAM 1/2 LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PNEUMATIKPLAN 1/2 SCHEMA PNEUMATIQUE 1/2 PLUS82H - PLUS83H Tavola N°B - Rev. 1 770705040 ESQUEMA NEUMATICO 1/2 PLUS83HS - PLUS83H/D - PLUS85H (PLUS85H)
  • Page 32 SCHEMA PNEUMATICO 1/2 Pag. 32 di 32 PNEUMATIC CIRCUIT DIAGRAM 1/2 LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PNEUMATIKPLAN 1/2 SCHEMA PNEUMATIQUE 1/2 PLUS82H - PLUS83H Tavola N°B - Rev. 1 770705040 ESQUEMA NEUMATICO 1/2 PLUS83HS - PLUS83H/D - PLUS85H (PLUS85H) N°...
  • Page 33 7707-R005-2 PLUS82H PLUS83H PLUS83HS PLUS83H/D PLUS85H 13.0 LISTA DEI COMPONENTI 13.0 LIST OF COMPONENTS 13.0 TEILELISTE 13.0 LISTE DES PIECES DETACHEES 13.0 LISTA DE PIEZAS GLI ESPLOSI SERVONO SOLO PER L ’IDENTIFICAZIONE DELLE PARTI DA SOSTITUIRE. LA SOSTITUZIONE DEVE ESSERE EFFETTUATA DA PERSONALE PROFESSIONAL- MENTE QUALIFICATO.

  • Page 34: List Of Components

    LISTA DEI COMPONENTI Pag. 2 di 16 LIST OF COMPONENTS TEILELISTE PLUS82H - PLUS83H LISTE DES PIECES DETACHEES PLUS83HS - PLUS83H/D LISTA DE PIEZAS PLUS85H 7707-R005-2 SOMMARIO - SUMMARY - INHALT SOMMAIRE - SUMARIO Tavola N°1 - Rev. 1 ___ 770790681 ....4 Tavola N°8 - Rev.
  • Page 35 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 3 di 16 ELENCO GRUPPI MACCHINA LISTE DES PIECES DETACHEES - LISTA DE PIEZAS MACHINE UNITS LIST MASCHINEGRUPPENLISTE PLUS82H - PLUS83H LISTE DES GROUPES MACHINE Rev. 1 PLUS83HS - PLUS83H/D LISTA DE GRUPOS MÁQUINA PLUS85H Tav.
  • Page 36 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 4 di 16 DISPOSITIVO PLUS82H LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PLUS82H DEVICE VORRICHTUNG PLUS82H PLUS82H - PLUS83H DISPOSITIF PLUS82H Tavola N°1 - Rev. 1 770790681 PLUS83HS - PLUS83H/D DISPOSITIVO PLUS82H...
  • Page 37 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 5 di 16 DISPOSITIVO PLUS83H LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PLUS83H DEVICE VORRICHTUNG PLUS83H PLUS82H - PLUS83H DISPOSITIF PLUS83H Tavola N°2 - Rev. 2 770790521 PLUS83HS - PLUS83H/D DISPOSITIVO PLUS83H...
  • Page 38 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 6 di 16 DISPOSITIVO PLUS83HS LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PLUS83HS DEVICE VORRICHTUNG PLUS83HS PLUS82H - PLUS83H DISPOSITIF PLUS83HS Tavola N°3 - Rev. 2 770790631 PLUS83HS - PLUS83H/D DISPOSITIVO PLUS83HS...
  • Page 39 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 7 di 16 DISPOSITIVO PLUS83H/D LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PLUS83H/D DEVICE VORRICHTUNG PLUS83H/D PLUS82H - PLUS83H DISPOSITIF PLUS83H/D Tavola N°4 - Rev. 1 770790691 PLUS83HS - PLUS83H/D DISPOSITIVO PLUS83H/D...
  • Page 40 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 8 di 16 DISPOSITIVO PLUS85H LISTE DES PIECES DETACHEES - LISTA DE PIEZAS PLUS85H DEVICE VORRICHTUNG PLUS85H PLUS82H - PLUS83H DISPOSITIF PLUS85H Tavola N°5 - Rev. 1 770790821 PLUS83HS - PLUS83H/D DISPOSITIVO PLUS85H...
  • Page 41 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 9 di 16 VALVOLA COMANDO CILINDRI LISTE DES PIECES DETACHEES - LISTA DE PIEZAS CYLINDER CONTROL VALVE VALVOLA COMANDO CILINDRI PLUS82H - PLUS83H VANNE COMMANDE CYLINDRE Tavola N°6 - Rev. 1 770790421 PLUS83HS - PLUS83H/D VALVULA MANDO CILINDRO...
  • Page 42 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 10 di 16 GRUPPO VALVOLA LISTE DES PIECES DETACHEES - LISTA DE PIEZAS VALVE GROUP VENTILSATZ PLUS82H - PLUS83H GROUPE VANNE Tavola N°7 - Rev. 1 770790740 PLUS83HS - PLUS83H/D GRUPO VÁLVULA...
  • Page 43  LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 11 di 16 MICROVALVOLA LISTE DES PIECES DETACHEES - LISTA DE PIEZAS MICROVALVE MIKROVENTIL PLUS82H - PLUS83H MICROVANNE Tavola N°8 - Rev. 0 770790850 PLUS83HS - PLUS83H/D MICROVÁLVULA PLUS85H...
  • Page 44 Pag. 12 di 16 GRUPPO BRACCIO CON CILINDRO LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ARM UNIT WITH CYLINDER ARMSATZ MIT ZYLINDER PLUS82H - PLUS83H GROUPE BRAS AVEC CYLINDRE Tavola N°9 - Rev. 0 770790750 PLUS83HS - PLUS83H/D GRUPO BRAZO CON CILINDRO...
  • Page 45 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 13 di 16 RULLO ASSEMBLATO LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ASSEMBLED ROLL ZUSAMMENGESETZE ROLLE PLUS82H - PLUS83H ROULEAU ASSEMBLÉ Tavola N°10 - Rev. 0 770790790 PLUS83HS - PLUS83H/D RODILLO ENSAMBLADO...
  • Page 46 Pag. 14 di 16 BRACCIO AGGIUNTIVO CON RULLO 45° LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ADDITIONAL ARM WITH 45° ROLL ZUSATZARM MIT ROLLE 45° PLUS82H - PLUS83H BRAS ADDITIONNEL AVEC ROULEAU 45° Tavola N°11 - Rev. 0 G800A115 PLUS83HS - PLUS83H/D BRAZO ADICIONAL CON RODILLO 45°...
  • Page 47 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 15 di 16 PROTEZIONE TESTA UTENSILE LISTE DES PIECES DETACHEES - LISTA DE PIEZAS TOOL HEAD GUARD SCHUTZ WERKZEUGKOPF PLUS82H - PLUS83H PROTECTION TÊTE OUTIL Tavola N°12 - Rev. 0 G800A116 PLUS83HS - PLUS83H/D PROTECCIÓN CABEZA UTENSILIO...
  • Page 48 Pag. 16 di 16 BRACCIO CON DISCO SOLLEVATORE LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ARM WITH LIFTING DISC ARM MIT HEBESCHEIBE PLUS82H - PLUS83H BRAS AVEC DISQUE SOULÈVATEUR Tavola N°13 - Rev. 0 G800A119 PLUS83HS - PLUS83H/D BRAZO CON DISCO ELEVADOR...

This manual is also suitable for:

Plus83hPlus83hsPlus83h/dPlus85hR143i

Table of Contents