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Rotary R1200 Operation & Maintenance Manual

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IMPORTANT
Any damage caused by failure to follow the instructions in this manual or improper machine
use shall relieve the manufacturer of all liability.
© Month And Date by Vehicle Service Group. All rights reserved. CO
R1200 Tire Changer
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7105-M012-00
Rev. n. 00 (01/2021)

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Summary of Contents for Rotary R1200

  • Page 1 R1200 Tire Changer & & IMPORTANT Any damage caused by failure to follow the instructions in this manual or improper machine use shall relieve the manufacturer of all liability. 7105-M012-00 © Month And Date by Vehicle Service Group. All rights reserved. CO...
  • Page 2 SUMMARY 12.0 USING THE MACHINE ______________________ 20 GENERAL DESCRIPTION __________________________ 3 12.1 Precaution measures during tire removal and fitting __ 20 SYMBOLS USED IN THE MANUAL __________________ 4 12.2 Preliminary operations - Preparing the wheel _______ 20 12.3 Use of the lifting device ________________________ 20 INFORMATION PLATE LOCATION DRAWING __________ 5 12.4 Wheel clamping ______________________________ 21...
  • Page 3 GENERAL DESCRIPTION FIG. 1 1 - Chuck 10 - Locking shaft unit 2 - Tool 11 - Bead depressor with traction tool 3 - Upper bead breaking roll 12 - Tubeless inflation unit 4 - Lower bead breaking roll 13 - Rotating bead pressing device 5 - Control unit / Storage box 14 - Lifting device 6 - Pedal support...
  • Page 4 SYMBOLS USED IN THE MANUAL Symbols Description Symbols Description Warning. Be particularly careful (possible Read instruction manual. material damages). Wear work gloves. Move with fork lift truck or pallet truck. Wear work shoes. Lift from above. Technical assistance necessary. Wear safety goggles. Do not perform any intervention.
  • Page 5 INFORMATION PLATE LOCATION DRAWING VS999915200 VSB1541000 VSB2166000 VSB2166000 VSB2168000 VS999914700 VSB2170000 VS999921730 VSB1541000 VSB2167000 VS999924370 VS999916311 VSB2668000 VSB1594000 VS999924330 VSB1541000 VS999916880 VSB2166000 VS999922390 VSB4244000 VS999923350 VSB1541000 VS999923360 VS99990758 VSB1541000 VS999923300 VS999923160 VS999916450 VSB2166000 VSB1541000 VS999924390 VSB4221000 VS710211210 VSB4244000 VS99990758 VSB3691000 VS999923400...
  • Page 6 Motoinverter plate VS999916311 Rubbish skip plate VS999916450 Lifting device pedal plate VS999916880 Max. capacity load 80 Kg plate VS999921730 Rotary plate VS999922390 Overload protection plate VS999923160 Prop 65 Attention plate VS999923300 1Ph 220V 20A 60 Hz voltage plate VS999923350 Only for indoor use plate...
  • Page 7 INTENDED USE SOME OF THE PICTURES PRESENT IN THIS MAN- UAL HAVE BEEN OBTAINED FROM PICTURES The machines described in this manual and their different OF PROTOTYPES, THEREFORE THE STANDARD versions, are tire-changers for car tire projected to be used PRODUCTION MACHINES AND ACCESSORIES exclusively for the mounting, demounting, and inflation of wheels CAN BE DIFFERENT IN SOME COMPONENTS.
  • Page 8 SAFETY DEVICES • Additional safety device for protection against fuse excess current (see figure below). PERIODICALLY, AT LEAST MONTHLY, CHECK THE INTEGRITY AND THE FUNCTIONALITY OF THE SAFETY AND PROTECTION DEVICES ON THE MACHINE. All the machines are equipped with: •...
  • Page 9 IMPORTANT SAFETY INSTRUCTIONS General safety rules When using your garage equipment, basic safety precautions should always be followed, including the following: 1. Read all instructions. 2. Care must be taken as burns can occur from touching hot parts. • Any tampering with or modification to the machine not previ- 3.
  • Page 10 • The machine handles and operating grips must be kept clean and PACKING AND MOBILIZATION FOR TRANSPORT free from oil. • The workshop must be kept clean and dry. Make sure that the working premises are properly lit. The machine can be operated by a single operator. Unauthorised personnel must remain outside the working area, as shown in HAVE THE MACHINE HANDLED BY SKILLED PERSONNEL ONLY.
  • Page 11 UNPACKING MOBILIZATION DURING UNPACKING, ALWAYS WEAR GLOVES TO PREVENT ANY INJURY CAUSED BY CON- TACT WITH PACKAGING MATERIAL (NAILS, THE LIFTING EQUIPMENT MUST WITHSTAND A MINIMUM ETC.). RATED LOAD EQUAL TO THE WEIGHT OF THE MACHINE (SEE PARAGRAPH TECHNICAL SPECIFICATIONS). DO NOT ALLOW THE LIFTED MACHINE TO SWING.
  • Page 12 WORKING ENVIRONMENT CONDITIONS The depth of the solid floor must be sufficient to guarantee that the anchoring bolts hold. The machine must be operated under proper conditions as follows: • temperature: 0° + 55° C Lighting • relative humidity: 30 - 95% (dew-free) The machine does not require its own lighting for normal working op- •...
  • Page 13 MACHINE ASSEMBLY • Execute 4 holes with 12 mm diameter on the floor by the holes on the bottom floor; • insert the small blocks (excluded from supply) into the holes; EACH MECHANICAL INTERVENTION MUST BE CARRIED OUT BY PROFESSIONALLY QUALIFIED •...
  • Page 14 Assembly procedures 3. Fit the grease holder ring (Fig._9 ref._1) with the 2 supplied screws (Fig._9 ref._2), to the threaded inserts provided on the 1. Fit the tank (Fig._7 ref._1) of the Tubeless inflation unit by tighten- machine (Fig._9 ref._3), as shown in Fig._9. ing the supplied screws (Fig._7 ref._2) to the threaded inserts on the machine (Fig._7 ref._3), as shown in Fig._7.
  • Page 15 Air connection BEFORE FIXING THE HANDLE CONTROL UNIT (FIG. 11 REF. 1) TO THE MACHINE, MAKE ANY PNEUMATIC INTERVENTION MUST BE SURE TO INTERPOSE THE SUPPLIED TOOTHED CARRIED OUT BY PROFESSIONALLY QUALI- WASHER (FIG. 11 REF. 6), AS SHOWN IN FIED STAFF.
  • Page 16 10.0 ELECTRICAL CONNECTIONS The machine is supplied with a cable. A plug corresponding to the following requirements must be connected to the cable: EVEN THE TINIEST PROCEDURE OF AN ELEC- FIT A TYPE-APPROVED PLUG TO THE MACHINE TRICAL NATURE MUST BE CARRIED OUT BY CABLE (THE GROUND WIRE IS YELLOW/GREEN PROFESSIONALLY QUALIFIED STAFF.
  • Page 17 10.1 Electrical checks 11.0 CONTROLS BEFORE STARTING UP THE TIRE-CHANGER, BE 11.1 Control unit SURE TO BECOME FAMILIAR WITH THE LOCA- It consists of two levers (Fig. 14 ref. A), of two push buttons (Fig. 14 TION AND OPERATION OF ALL CONTROLS AND ref.
  • Page 18 11.2 Control for bead breaking roll release Fig. 14 This is done completely manually. Press the release push button (Fig. 15 ref. 1), then operate the handle (Fig. 15 ref. 2), for the A (UPP) B (UPP) manual positioning of the upper and lower bead breaker rolls and the tool on the correct diameter of the wheel fixed onto the chuck, through a concurrent lever’s thrust and return movement.
  • Page 19 Fig. 17 11.4 Pedalboard “Pedal A” has two maintained action operative positions. When it is pushed downwards it controls chuck motor clockwise rotary movement. When the pedal is lifted upwards it operates the op- posite movement. KEY (pedal ref._B) THE CHUCK UNIT SPEED CAN BE CONTINU- Ref.
  • Page 20 12.0 USING THE MACHINE 12.3 Use of the lifting device 12.1 Precaution measures during tire removal and fitting CARRY OUT A DAILY CHECK OF MAINTAINED- TYPE CONTROLS CORRECT FUNCTIONING, BEFORE STARTING MACHINE OPERATION. 1. After placing the wheel on the lifting plate (see Fig. 18), press the lifting device drive pedal (Fig.
  • Page 21 2. Place the wheel on the chuck and lock it with the locking device. 12.4 Wheel clamping 3. Lift the pedal (Fig. 19 ref. 1) upwards in order to lower the lifting All wheels must be locked on the rubber plate (Fig._21 ref._1) through plate.
  • Page 22 2. If the wheel hub is higher then the dragger (Fig. 23 ref. 2), use 4. Through the proper handle (Fig. 25 ref. 1), push downwards the extension (Fig. 23 ref. 1) supplied on issue. (Fig. 25 ref. 2), turn it through 90° (Fig. 25 ref. 3) and lift the shaft (Fig.
  • Page 23 6. Then, turn the ring nut (Fig. 27 ref. 1) through the external levers 12.4.1 Rim blocking with tire down (Fig. 27 ref. 2) until the cone complete clamping (Fig. 27 ref. 3) The chuck with central locking has 3 different height mode. A “quick on the wheel (Fig.
  • Page 24 12.5 Bead breaking operations 4. Activate the upper cam pushing push button (Fig._14 ref._B(UPP)) and keep on bead breaking until the operation is complete. 1. After locking the wheel, bring the bead breaking rolls (upper and lower) (Fig._31 ref._2 and 3) and the tool (Fig._31 ref._4) near Fig.
  • Page 25 Fig. 34 WHILE THIS OPERATION IS BEING CARRIED OUT PAY ATTENTION NOT TO DEFORM THE TIRE SIDE. GREASE THE BEAD BEFORE THE ROLL RE-ENTERS. UNTIL BOTH UPPER AND LOWER ROLLS ARE NOT BACK TO REST POSITION IT IS NOT POSSIBLE TO CARRY OUT A NEW DIAMETER ADJUSTMENT, AS DESCRIBED IN PARAGRAPH 12.4 POINT 2.
  • Page 26 5. Lift the tool (Fig. 38 ref. 1) through lever (Fig. 38 ref. 2). When USE ONLY TIRE LUBRICANTS. SUITABLE LU- the tool is vertical with respect to the rim (see Fig. 38), rotate BRICANTS CONTAIN NO WATER, HYDROCAR- the spindle, pressing the pedal (Fig. 38 ref. 3), so that the tire BONS, OR SILICON.
  • Page 27 6. Lift the tool (see Fig. 39 ref. 1) keeping it coupled to the upper Dismounting the lower bead with the bead breaking roller bead of the tire with the help of the lower bead breaking roller. For disassembly of the lower bead only the lower bead breaker roll can be used as an alternative.
  • Page 28 3. Then, rotate and complete bead disassembly (see Fig. 43). 12.7 Mounting the tire To mount the tire, proceed as follows: Fig. 43 1. Lubricate the tire’s beads. USE ONLY TIRE LUBRICANTS. SUITABLE LU- BRICANTS CONTAIN NO WATER, HYDROCAR- BONS, OR SILICON. 2.
  • Page 29 12.7.1 Mounting the upper bead of the tire with the bead Fig. 46 pusher 1. Assemble the bead pusher (Fig. 45 ref. 1) with pulling system next to the rim edge (see Fig. 45). Fig. 45 3. Rotate clockwise until tire complete assembly (see Fig. 47). FOR THE MOUNTING OF VERY DIFFICULT WHEELS, USE THE EXTENSION OF THE BEAD DEPRESSOR (FIG.
  • Page 30 12.8 Tire inflation with machine without tubeless inflation Fig. 48 Connect the inflation device to the tire valve and inflate the same tire using the pedal provided (Fig. 14 ref. B). A SAFETY DEVICE IS PRESENT FOR THE AD- JUSTMENT OF THE MAXIMUM PRESSURE OF THE SUPPLIED AIR (4,2 ±...
  • Page 31 12.10 Special use of the bead-breaker 13.0 ROUTINE MAINTENANCE In addition to its use during mounting and demounting, the bead- BEFORE CARRYING OUT ANY ROUTINE MAIN- breaker roll can also be used for matching the tire to the rim. To TENANCE PROCEDURE, DISCONNECT THE MA- conduct this operation carry out the following instructions.
  • Page 32 Fig. 51 IN ORDER TO ENSURE A GOOD FUNCTIONING AND TO AVOID THE PRESENCE OF CONDEN- SATION IN THE AIR TREATMENT UNITS WITH SEMI-AUTOMATIC DRAIN, IT'S NECESSARY TO MAKE SURE ABOUT THE CORRECT POSI- TION OF THE VALVE (FIG. 50 REF. 1), PLACED UNDER THE CAP.
  • Page 33 13.1 Rim arm calibration ANY DAMAGE TO THE MACHINE DEVICES RESULTING FROM THE USE OF LUBRICANTS Make sure that the bead rollers and the tool take place correctly in OTHER THAN THOSE RECOMMENDED IN THIS comparison to the rim, as described hereafter: MANUAL WILL RELEASE THE MANUFACTURER 1.
  • Page 34 14.0 TROUBLESHOOTING TABLE Possible troubles which might occur to the tire-changer are listed below. The manufacturer disclaims all responsibility for damages to people, animals or objects due to improper operation by non-unauthorised personnel. In case of trouble, call Technical Service Depart- ment for instructions on how to service and/or adjust the machine in full safety to avoid any risk of damage to people, animals or objects.
  • Page 35 Problem Possible cause Remedy The tool holder carriage moves vertically 1. The locking cylinder is leaking air. 1. Call for technical assis- during machining operations. tance. 2. The vertical clamping aluminium plate 2. Clean the aluminium plate was inadvertently lubricated. from any residual lubri- cant.
  • Page 36 15.0 TECHNICAL DATA 15.1 Technical electrical data Motor power (kW) 0.75 Inverter motor power (kW) Voltage (V) 200/265 Power supply Phases Frequency (Hz) 50/60 Chuck rotating speed (revolutions/min) 0 ÷ 15 15.2 Technical mechanical data Maximum tire diameter (mm) 1194 (47”) Rim diameter (inches) 10 - 30 Max.
  • Page 37 15.3 Dimensions Fig. 54 1050 mm 41.34" 1460 mm 57.48"...
  • Page 38 16.0 STORING 18.0 REGISTRATION PLATE DATA If storing for long periods disconnect the main power supply and take measures to protect the machine from dust build-up. Lubricate parts that could be damaged from drying out. When putting the machine back into operation replace the rubber pads and the mounting tool. 17.0 SCRAPPING The validity of the Conformity Declaration enclosed to this manual is...
  • Page 48 Thank You Trained Operators and Regular Maintenance Ensures Satisfactory Performance of Your Wheel Service Equipment. Contact Your Nearest Authorized Rotary Wheel Service Equipment Parts Distributor for Genuine Replacement Parts. See Literature Package for Parts Breakdown.