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R573 - R573BT Tire Changer
IMPORTANT
Any damage caused by failure to follow the instructions in this manual or improper machine
use shall relieve the manufacturer of all liability.
© Month And Date by Vehicle Service Group. All rights reserved. CO
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7522-M006-00
Rev. n. 00 (09/2020)
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Summary of Contents for Rotary R573
- Page 1 R573 - R573BT Tire Changer & & IMPORTANT Any damage caused by failure to follow the instructions in this manual or improper machine use shall relieve the manufacturer of all liability. 7522-M006-00 © Month And Date by Vehicle Service Group. All rights reserved. CO...
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Page 2: Table Of Contents
SUMMARY 12.0 USING THE MACHINE ______________________ 18 GENERAL DESCRIPTION __________________________ 4 12.1 Precaution measures during tyre removal and fitting _ 18 SYMBOLS USED IN THE MANUAL __________________ 5 12.2 Preliminary operations _________________________ 18 12.3 Preparing the wheel __________________________ 18 INFORMATION PLATE LOCATION TABLE ______________ 6 12.4 Wheel clamping ______________________________ 18 GENERAL INTRODUCTION ___________________ 8... - Page 3 Model FEATURE Tools unit Control unit Bluetooth control unit Self-braking chuck motor = standard ...
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Page 4: General Description
GENERAL DESCRIPTION FIG. 1 1 - Main switch 14 - Chuck rotation motor 2 - Selector 1-0-2 self-centring chuck speed control 15 - Chuck carriage 3 - Tools carriage translation cylinder 16 - Chuck arm 4 - Hydraulic power unit 17 - Chuck opening/closing cylinder 5 - Self-centring chuck 18 - Electric cabinet... -
Page 5: Symbols Used In The Manual
SYMBOLS USED IN THE MANUAL Symbols Description Symbols Description Read instruction manual. Move with fork lift truck or pallet truck. Wear work gloves. Lift from above. Technical assistance necessary. Wear work shoes. Do not perform any intervention. Risk of crushing and collisions (tools holder Wear safety goggles. -
Page 6: Information Plate Location Table
INFORMATION PLATE LOCATION TABLE VS999912850 VS999912860 VS999912880 VS999912090 VSB6419000 VS999918391 VSB6419000 VSB1541000 VSB2167000 VS999918410 VS999911770 VS999923160 VS999912870 VS999912840 VS999921101 VS999916311 VS999923820 ● VS999921101 VS999918391 VS999923830 VSB1541000 VSB4219000 VS999912380 VSB4221000 VS99990758 VSB6419000 VS999918410... - Page 7 VS999918410 Self-centring chuck plate VS999921101 Double speed nameplate VS999923160 Prop 65 Attention plate VS999923820 Rotary R573 plate VS999923830 Rotary R573 plate • Serial number plate ♦ Manufacturer plate IF ONE OR MORE PLATES DISAPPEAR FROM THE MACHINE OR BECOMES DIFFICULT TO READ. REPLACE IT AND QUOTE...
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Page 8: General Introduction
INTENDED USE SOME OF THE PICTURES PRESENT IN THIS MAN- UAL HAVE BEEN OBTAINED FROM PICTURES The machines described in this manual and their different ver- OF PROTOTYPES, THEREFORE THE STANDARD sions are tyre changers with electro-hydraulic working, to be PRODUCTION MACHINES AND ACCESSORIES used only for the mounting and demounting of any type of wheel CAN BE DIFFERENT IN SOME COMPONENTS. -
Page 9: Safety Devices
SAFETY DEVICES PERIODICALLY, AT LEAST MONTHLY, CHECK THE INTEGRITY AND THE FUNCTIONALITY OF THE SAFETY AND PROTEC- TION DEVICES ON THE MACHINE. All the machines are equipped with: • “man-operated” controls (immediate stop of operation when the control is released). •... -
Page 10: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS General safety rules When using your garage equipment, basic safety precautions should always be followed, including the following: 1. Read all instructions. 2. Care must be taken as burns can occur from touching hot parts. • Any tampering with or modification to the machine not previ- 3. -
Page 11: Packing And Mobilization For Transport
• The machine handles and operating grips must be kept clean and PACKING AND MOBILIZATION FOR TRANSPORT free from oil. • The workshop must be kept clean, dry and not exposed to atmos- pheric agents. Make sure that the working premises are properly lit. -
Page 12: Unpacking
UNPACKING MOBILIZATION If the machine has to be moved. DURING UNPACKING, ALWAYS WEAR GLOVES TO PREVENT ANY INJURY CAUSED BY CONTACT WITH PACKAGING MATERIAL (NAILS, ETC.). THE LIFTING EQUIPMENT MUST WITHSTAND A MINIMUM RATED LOAD EQUAL TO THE WEIGHT OF THE MACHINE (SEE PARAGRAPH TECHNICAL SPECIFICATIONS). -
Page 13: Working Environment Conditions
WORKING ENVIRONMENT CONDITIONS Lighting The machine must be operated under proper conditions as follows: The machine does not require its own lighting for normal working operations. However, it must be placed in an adequately lit environ- • temperature: 0° + 55° C ment. -
Page 14: Electrical Connections
10.0 ELECTRICAL CONNECTIONS MAKE SURE THAT THE ELECTRICAL SYSTEM IS COMPATIBLE WITH THE RATED POWER AB- EVEN THE TINIEST PROCEDURE OF AN ELEC- SORPTION SPECIFIED IN THIS MANUAL AND TRICAL NATURE MUST BE CARRIED OUT BY APT TO ENSURE THAT VOLTAGE DROP UNDER PROFESSIONALLY QUALIFIED STAFF. -
Page 15: Check Of Motor Rotation Direction
10.2 Check of motor rotation direction FOR ALL MODELS Once the last electrical connection has been terminated, power the The machine is equipped with a device for the interruption of the machine with the main switch. Make sure the motor of the hydraulic communication between the control and the electrical panel, when power unit rotates in the direction indicated by the arrow (Fig. -
Page 16: Controls
11.0 CONTROLS Fig. 8 11.1 Cable control device The control (handle control) can be moved according to the position- ing necessities of the operator. The operator should place the control in a zone free from obstacles in order to see clearly and completely the operative zone. MAKE SURE THERE ARE NO PERSONS OR OB- JECTS HIDDEN TO THE OPERATOR VISUAL FIELD BY THE WHEEL SIDE PLAY (ESPECIALLY IN CASE... -
Page 17: Control Device With Bluetooth Transmission (Standard On Some Models)
11.2 Control device with bluetooth transmission (standard Fig. 9 on some models) The control (handle control) can be moved according to the position- ing necessities of the operator. The operator should place the control in a zone free from obstacles in order to see clearly and completely the operative zone. -
Page 18: Using The Machine
12.4 Wheel clamping 12.0 USING THE MACHINE FOR WHAT CONCERNS THE DIMENSIONS AND 12.1 Precaution measures during tyre removal and fitting WEIGHT OF THE WHEEL TO BE LOCKED, MAKE USE OF A SECOND OPERATOR WHO MUST HOLD THE WHEEL INTO VERTICAL POSITION, IN OR- DER TO ENSURE SAFE OPERATIVE CONDITIONS. - Page 19 OPENING/CLOSING MOVEMENT OF THE SELF- THROUGHOUT TYRE MOUNTING AND DE- CENTRING CHUCK CAN GENERATE DANGER MOUNTING OPERATIONS, THE SELF-CENTRING OF SQUASHING, CUTTING, COMPRESSING. CHUCK ROTATION SPEED CAN BE DOUBLED BY DURING WHEEL LOCKING/UNLOCKING PHASE, ROTATING THE SELECTOR (FIG. 7 REF. C). AVOID THAT PARTS OF HUMAN BODY COME LOW SPEED IS RECOMMENDED FOR WHEELS INTO CONTACT WITH MOVING PARTS OF THE...
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Page 20: Functioning Of Tool Holder Arm
12.5 Functioning of tool holder arm 12.5.1 Tools rotation During the working phases, the tool holder arm can maintain two Tool holder head 180° rotation is automatic, and it takes place firm positions, that is: through handle control operation (Fig. 8 and Fig. 9 ref. C and D). 1) “Working”... -
Page 21: Tubeless Tyres
12.6 Tubeless tyres F. Turn the chuck counterclockwise and, at the same time, gradu- ally move the tool carrier inwards to bead the tyre. Keep turning the chuck while generously lubricating the tyre rim and bead 12.6.1 Bead breaking with a suitable lubricant. To avoid risks, lubricate the beads by turning clockwise if you are working on the outer side or counterclockwise if you are working on the inner side. -
Page 22: Demounting
12.6.2 Demounting • Move the rim away from the tool by about 4-5 cm to avoid possible unhooking of the bead from the same tool. • Move to work position A (Fig. 5). THROUGHOUT TYRE MOUNTING/DEMOUNTING OPERATIONS, CHECK THAT THE SELF-CENTRING •... -
Page 23: Mounting
• Carry out the tool holder head 180° rotation in order to insert the 12.6.3 Mounting hook tool (Fig. 21 ref. 1) between the rim edge and the tyre bead. WHEN DEMOUNTING VERY HEAVY TYRES, IT IS Fig. 21 IMPORTANT TO MOVE THE WHEEL AS CLOSE AS POSSIBLE TO THE BASE BEFORE COMPLETING THE OPERATION. - Page 24 • Lower the chuck arm completely. Roll the tyre on the platform and • Move the beading disc forward until it is inside the edge of the hook it to clamp (Fig. 23 ref. 1). rim by about 1-2 cm, making sure it is approximately 5 mm from the profile.
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Page 25: Tyres With Inner Tube
• Carry out the tool head 180° rotation until the hook tool is moved • Move the tool away from the wheel, turn it over into “out of work” onto the tyre side (see Fig. 25). position and remove the clamp. •... -
Page 26: Demounting
12.7.2 Demounting • Move the tool holder arm away in “off-work” position (Fig. 14 ref. 1); lower the chuck until the tyre rests on the footboard; exert a certain pressure on it so that when the chuck is moved slightly THROUGHOUT TYRE MOUNTING/DEMOUNTING backwards, this will create enough space to extract the inner OPERATIONS, CHECK THAT THE SELF-CENTRING... -
Page 27: Mounting
12.7.3 Mounting • Move the tool forward until the axis of the reference notch matches that of the external edge of the rim at about 5 mm from the rim itself (see Fig. 28). THROUGHOUT TYRE MOUNTING/DEMOUNTING OPERATIONS, CHECK THAT THE SELF-CENTRING CHUCK CLAMPING PRESSURE IS CLOSE TO THE MAX. - Page 28 • Place the tool holder arm in “working position” (Fig. 13 ref. 1) on THE VALVE HOLE COULD BE IN AN ASYMMETRIC the outer side of the tyre. POSITION WITH RESPECT TO THE CENTRE OF • Place the hook tool in work position and bring the tool holder arm THE RIM.
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Page 29: Wheels With Bead Wire
12.8 Wheels with bead wire 12.8.1 Beading and demounting As an example Fig. 32 and Fig. 33 illustrate sections and composi- NEVER STAND IN FRONT OF THE WHEEL WHILE tions of types of wheels with bead wire currently being sold. THE INFLATION RING IS BEING EXTRACTED FROM THE BEAD WIRE, SINCE IT MAY BE Fig. -
Page 30: Mounting
• Carry out tool holder head 180° rotation according to the descrip- THE REMOVAL OF THE BEADS FROM THE RIM tion of the relevant paragraph, in order to let the beading disc CAUSES THE TYRE TO FALL. ALWAYS MAKE come into contact with the tyre outer side (see Fig. 35). SURE THAT NO ONE IS STANDING BY ACCIDENT IN THE WORK AREA. -
Page 31: Routine Maintenance
• Lubricated the O-Ring and place it in its housing. 13.0 ROUTINE MAINTENANCE • Move to work position B (Fig. 5). BEFORE CARRYING OUT ANY ROUTINE MAINTE- • Position the bead wire (Fig. 37 ref. 1) on the rim, fit the stop ring NANCE OR ADJUSTMENT PROCEDURE, DISCON- with the help of the beading disc as shown in Fig. - Page 32 A. Place the whole support (Fig. 39 ref. 1) in horizontal position, Fig. 38 then check the reduction gear oil level (Fig. 39 ref. 2); the level indicator window (Fig. 39 ref. 3) must be covered with lubricant, otherwise, remove the plug (Fig. 39 ref. 4) and top up using ap- propriate lubricants until the level is reset.
- Page 33 C. Check periodically and, if necessary, adjust the play of slide ANY DAMAGE TO THE MACHINE DEVICES (Fig. 41 ref. 1) on guide plates (Fig. 41 ref. 2) by means of the RESULTING FROM THE USE OF LUBRICANTS adjustment screws (Fig. 41 ref. 3) of sliding blocks (Fig. 41 ref. 4). OTHER THAN THOSE RECOMMENDED IN THIS MANUAL WILL RELEASE THE MANUFACTURER FROM ANY LIABILITY!!
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Page 34: Troubleshooting Table
14.0 TROUBLESHOOTING TABLE Possible troubles which might occur to the tyre-changer are listed below. The manufacturer disclaims all responsibility for damages to people, animals or objects due to improper operation by non-unauthorised personnel. In case of trouble, call Technical Service Department for instructions on how to service and/or adjust the machine in full safety to avoid any risk of damage to people, animals or objects. - Page 35 Problem Possible cause Remedy a) Power unit motor turning in wrong di- a) Restore correct rotation di- rection. rection by changing socket No pressure in hydraulic circuit. connection. b) Power unit pump has failed. b) Call the after-sales service. c) No oil in power unit tank. c) Fill power unit tank with oil a) Not enough fluid in power unit tank.
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Page 36: Technical Data
15.0 TECHNICAL DATA 15.1 Technical electrical data Motor power (kW) 1.5 - 2.2 Voltage (V) Power supply Phases Frequency (Hz) Hydraulic drive unit motor (kW) 1.8 - 2.5 Voltage (V) Power supply Phases Frequency (Hz) Chuck rotation speed (rev/min) 4 - 8 15.2 Technical mechanical data Maximum tyre diameter (mm) -
Page 37: Dimensions
15.3 Dimensions Fig. 42 Ø max 2700 mm 106,30" 1600 mm 62,99" 3215 mm 126,57"... -
Page 38: Storing
16.0 STORING 18.0 REGISTRATION PLATE DATA If storing for long periods disconnect the main power supply and take measures to protect the machine from dust build-up. Lubricate parts that could be damaged from drying out. When putting the machine back into operation replace the rubber pads and the mounting tool. 17.0 SCRAPPING When the decision is taken not to make further use of the machine,... - Page 60 Thank You Trained Operators and Regular Maintenance Ensures Satisfactory Performance of Your Wheel Service Equipment. Contact Your Nearest Authorized Rotary Wheel Service Equipment Parts Distributor for Genuine Replacement Parts. See Literature Package for Parts Breakdown.
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