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IMPORTANT
Any damage caused by failure to follow the instructions in this manual or improper machine
use shall relieve the manufacturer of all liability.
© Month And Date by Vehicle Service Group. All rights reserved. CO
R247D.CL Tire Changer
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7300-M030-04
Rev. n. 04 (10/2020)
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Summary of Contents for Rotary R247D.CL
- Page 1 R247D.CL Tire Changer & & IMPORTANT Any damage caused by failure to follow the instructions in this manual or improper machine use shall relieve the manufacturer of all liability. 7300-M030-04 © Month And Date by Vehicle Service Group. All rights reserved. CO...
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Page 2: Table Of Contents
SUMMARY 11.1 Plus device control unit ________________________ 15 GENERAL DESCRIPTION __________________________ 3 11.2 Pedalboard _________________________________ 15 SYMBOLS USED IN THE MANUAL __________________ 4 11.3 Bead breaking vane control knob ________________ 16 INFORMATION PLATE LOCATION TABLE ______________ 5 12.0 USING THE MACHINE ______________________ 16 12.1 Precaution measures during tire removal and fitting __ 16 GENERAL INTRODUCTION ___________________ 7... -
Page 3: General Description
GENERAL DESCRIPTION FIG. 1 1 – Machine base 12 – Control pedal 2 – Presser roll 13 – Bead pressing device movement cylinder 3 – Column/tank unit 14 – Horizontal arm 4 – Tool box 15 – Clamping knob for flag arm rotation 5 –... -
Page 4: Symbols Used In The Manual
SYMBOLS USED IN THE MANUAL Symbols Description Symbols Description Warning. Be particularly careful (possible Read instruction manual. material damages). Wear work gloves. Move with fork lift truck or pallet truck. Wear work shoes. Lift from above. Technical assistance necessary. Wear safety goggles. Do not perform any intervention. -
Page 5: Information Plate Location Table
INFORMATION PLATE LOCATION TABLE... - Page 6 Code numbers of plates VSB1541000 Danger plate VSB1541000 Danger plate VSB2165000 Bead breaker danger plate VSB2166000 Bead breaker danger plate VSB2168000 Tire burst plate VSB2668000 Wheel lifting device danger plate VSB4244000 Rotating parts danger plate VS99990758 Electricity danger plate VS999910050 Protection device use plate VS999910070 Head danger indicating plate...
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Page 7: General Introduction
INTENDED USE SOME OF THE PICTURES PRESENT IN THIS MANUAL HAVE BEEN OBTAINED FROM PIC- The machines described in this manual and their different TURES OF PROTOTYPES, THEREFORE THE versions, are tire-changers for car tires projected to be used STANDARD PRODUCTION MACHINES AND exclusively for the mounting, demounting, and inflation of wheels. -
Page 8: Safety Devices
SAFETY DEVICES • Non-adjustable (balancing valve) pressure limiter (see figure below). PERIODICALLY, AT LEAST MONTHLY, CHECK This allows inflation of tires in reasonable safety. Inflation of tires THE INTEGRITY AND THE FUNCTIONALITY OF to over 4,2 ± 0,2 bar (60 PSI) is not allowed. THE SAFETY AND PROTECTION DEVICES ON THE MACHINE. -
Page 9: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS General safety rules When using your garage equipment, basic safety precautions should always be followed, including the following: 1. Read all instructions. 2. Care must be taken as burns can occur from touching hot parts. • Any tampering with or modification to the machine not previ- ously authorized by the manufacturer exempts the latter from all 3. -
Page 10: Packing And Mobilization For Transport
• The machine handles and operating grips must be kept clean and PACKING AND MOBILIZATION FOR TRANSPORT free from oil. • The workshop must be kept clean, dry and not exposed to atmos- pheric agents. Make sure that the working premises are properly lit. -
Page 11: Unpacking
UNPACKING MOBILIZATION DURING UNPACKING, ALWAYS WEAR GLOVES TO PREVENT ANY INJURY CAUSED BY CON- TACT WITH PACKAGING MATERIAL (NAILS, THE LIFTING EQUIPMENT MUST WITHSTAND A MINIMUM ETC.). RATED LOAD EQUAL TO THE WEIGHT OF THE MACHINE (SEE PARAGRAPH TECHNICAL SPECIFICATIONS). DO NOT ALLOW THE LIFTED MACHINE TO SWING. -
Page 12: Working Environment Conditions
WORKING ENVIRONMENT CONDITIONS The location of the machine requires a usable space as indicated in Figure 4. The positioning of the machine must be according to The machine must be operated under proper conditions as follows: the distances shown. From the control position the operator is able •... -
Page 13: Anchoring System
ANCHORING SYSTEM 10.0 ASSEMBLY AND PREPARATION FOR USE The packed machine is fixed to the support pallet through the holes EACH MECHANICAL INTERVENTION MUST BE prearranged on the frame. Such holes can be used also to fix the CARRIED OUT BY PROFESSIONALLY QUALIFIED machine to the ground, through floor anchor small blocks (excluded STAFF. -
Page 14: Electrical Connections
10.3 Electrical connections As envisaged by the regulations in force, the machine is not equipped with a master circuit breaker, but simply has a plug-socket connection to the electrical mains. EVEN THE TINIEST PROCEDURE OF AN ELEC- The machine is supplied with a cable. A plug corresponding to the TRICAL NATURE MUST BE CARRIED OUT BY following requirements must be connected to the cable: PROFESSIONALLY QUALIFIED STAFF. -
Page 15: Air Connection
The pedal (Fig. 8 ref. 3) has two maintained control operative positions. When it is pushed downwards it controls chuck motor CARRY OUT A DAILY CHECK OF MAINTAINED- clockwise rotary movement. When the pedal is lifted upwards it TYPE CONTROLS CORRECT FUNCTIONING, operates the opposite movement. -
Page 16: Bead Breaking Vane Control Knob
12.0 USING THE MACHINE DO NOT CHANGE THE SET OPERATING PRES- SURE VALUE BY MEANS OF THE MAXIMUM PRESSURE VALVES. THE MANUFACTURER 12.1 Precaution measures during tire removal and fitting SHALL NOT BE RESPONSIBLE FOR INJURY OR DAMAGE ARISING FROM UNAUTHORISED CHANGES. -
Page 17: Bead Breaking
12.3 Bead breaking 12.4 Use of the lifting device After preparing the wheel as described in the previous point, fol- CARRY OUT A DAILY CHECK OF MAINTAINED- low the instructions given below to carry out the bead breaking TYPE CONTROLS CORRECT FUNCTIONING, procedure: BEFORE STARTING MACHINE OPERATION. -
Page 18: Wheel Clamping
5. Lift the lifting plate by pressing again the pedal downwards 12.5 Wheel clamping (Fig. 8 ref. 2). All wheels must be locked on the rubber plate (Fig. 14 ref. 1) through 6. Place the wheel on the lifting plate (see Fig. 12). the central hole using the proper locking device (Fig. - Page 19 3. Through the proper handle (Fig. 19 ref. 1), push down (Fig. 19 Fig. 16 ref. 2), turn by 90° (Fig. 19 ref. 3) and lift the shaft (Fig. 19 ref. 4) to hook it into the hole. Fig. 19 FOR WHEELS WITH ALLOY RIMS, USE THE PROPER PLASTIC GUARD (FIG.
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Page 20: 12.5.1 Reverse Wheel Pan Protection
5. Then, turn the ring nut (Fig. 21 ref. 1) through the external levers 12.5.1 Reverse wheel pan protection (Fig. 21 ref. 2) until the cone complete clamping (Fig. 21 ref. 3) In case of use of reverse wheels, to protect the rim, apply on the on the wheel (Fig. -
Page 21: Demounting
12.6 Demounting 7. Press the rotation (Fig. 23 ref. 1) pedal to turn the wheel clock- wise until the whole bead has been removed from the rim. During KEEP YOUR HANDS AND BODY AWAY FROM the rotation of the wheel, the bead lifting tool (Fig. 23 ref. 7) slides MOUNTING TOOL DURING DISASSEMBLY/ away from the mounting tool moving onto the rim edge. -
Page 22: Setting The Tool For Tire Fitting And Removal
Extraction of the second bead 12.7 Setting the tool for tire fitting and removal 10. Move the bead lifting roll (Fig._25 ref. 1) close from its position The tool is locked in position to an hexagon stand through 4 upper up to approximately 1 cm from rim lower edge. -
Page 23: 12.7.2 Setting The Tool For Tire Fitting And Removal
12.7.2 Setting the tool for tire fitting and removal Fig. 27B Rims with projecting spokes When finished with clamp adjustment, set head position along its three orthogonal axes using the 14” diameter sample rim. Tighten the dowels and the lower screw firmly to lock the head in position. When finished, correct head working position (equipped with insert) when locked should be as shown in Fig. -
Page 24: Mounting The Tire
12.8 Mounting the tire WHEN TIRE IS TUBELESS TYPE, START AS- SEMBLY PROCEDURES WITH VALVE SET AT KEEP YOUR HANDS AND BODY AWAY FROM “4/5 O’ CLOCK”. MOUNTING TOOL DURING DISASSEMBLY/ ASSEMBLY OPERATIONS TO AVOID SQUASH- ING DANGER. BE VERY CAREFUL, KEEP HANDS AND OTHER To mount the tire, proceed as follows: BODY PARTS FAR OFF THE HEAD WHEN THE 1. -
Page 25: Tire Inflation
12.9 Tire inflation 12.10 Tubeless tire inflation device Some types of tires can be difficultly inflated if the beads are not in TIRE INFLATING OPERATIONS ARE HAZARD- contact with the rim. The tubeless inflation device supplies a jet of OUS FOR THE OPERATOR. IF NOT PROPERLY high-pressure air from the nozzle, which encourages the correct po- EXECUTED THEY CAN CAUSE DAMAGE FOR sitioning of the bead against the rim, and therefore normal inflation. -
Page 26: Routine Maintenance
• Press completely downwards the inflating pedal, in order to re- 13.0 ROUTINE MAINTENANCE lease a high pressure air jet through the tubeless inflation nozzle. BEFORE CARRYING OUT ANY ROUTINE MAIN- • Keep the inflating pedal partially pressed downwards to inflate TENANCE PROCEDURE, DISCONNECT THE MA- the tire and place the beads in their seats. - Page 27 IN ORDER TO ENSURE A GOOD FUNCTIONING Interventions every 1000 working hours AND TO AVOID THE PRESENCE OF CONDEN- • Clean and/or replace silencers (Fig. 33 ref. 1): SATION IN THE AIR TREATMENT UNITS WITH SEMI-AUTOMATIC DRAIN, IT'S NECESSARY 1. Undo the retaining screws and remove the left side of the tire TO MAKE SURE ABOUT THE CORRECT POSI- changer or undo the fastening screws to remove the whole pedal TION OF THE VALVE (FIG.
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Page 28: Lubricants
• Check the transmission belt (Fig. 34 ref. 1) for wear or proper 13.1 Lubricants tensioning: To grease the chuck movement control gearbox, use ESSO GEAR 1. Undo the corresponding retaining screws and remove tire OIL GX140. changer side panel; (Fig. 34 ref. 2); Lubricate slides and screws/nut screws or racks and pinion with a 2. -
Page 29: Troubleshooting Table
14.0 TROUBLESHOOTING TABLE Possible troubles which might occur to the tire-changer are listed below. The manufacturer disclaims all responsibility for damages to people, animals or objects due to improper operation by non-unauthorised personnel. In case of trouble, call Technical Service Department for instructions on how to service and/or adjust the machine in full safety to avoid any risk of damage to people, animals or objects. - Page 30 Problem Possible cause Remedy Nozzle does not deliver air when the infla- The inflation pedal is badly adjusted. Call for technical assistance. tion pedal is pressed. No movements take place when the ped- 1. Supply missed. 1. Check power supply. als are pressed.
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Page 31: Technical Data
15.0 TECHNICAL DATA 15.1 Technical electrical data Motor power (kW) Voltage (V) Power supply Phases Frequency (Hz) Chuck rotating speed 0 - 14 (revolutions/min) 15.2 Technical mechanical data Maximum tire diameter (mm) 1194 (47”) Max rim width (inches) Chuck max torque (Nm) 1200 Bead-breaker cylinder force at 10 bar 30600... -
Page 32: Dimensions
15.3 Dimensions Fig. 35... -
Page 33: Storing
16.0 STORING 18.0 REGISTRATION PLATE DATA If storing for long periods disconnect the main power supply and take measures to protect the machine from dust build-up. Lubricate parts that could be damaged from drying out. When putting the machine back into operation replace the rubber pads and the mounting tool. 17.0 SCRAPPING The validity of the Conformity Declaration enclosed to this manual is... - Page 41 Thank You Trained Operators and Regular Maintenance Ensures Satisfactory Performance of Your Wheel Service Equipment. Contact Your Nearest Authorized Rotary Wheel Service Equipment Parts Distributor for Genuine Replacement Parts. See Literature Package for Parts Breakdown.
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