Alamo Industrial BUILT SHARPER ROADFLEX FCP-FL-0026 Operator's Manual

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ROADFLEX

REAR MOUNT FLAIL MOWER

Published 06/21

This Operator's Manual is an

integral part of the safe operation of

this machine and must be

maintained with the unit at all times.

READ, UNDERSTAND, and

FOLLOW the Safety and Operation

Instructions contained in this

manual before operating the

equipment. C01-Cover_A

ALAMO INDUSTRIAL

1502 E. Walnut

Seguin, Texas 78155

830-372-3551

E-mail: parts@alamo-industrial.com

OPERATOR'S MANUAL

Important Operating

and Safety

Instructions are found

in the Mower Safety

Video that can be

instantly accessed on

the Internet at:

www.algqr.com/ave

Part No. 32122549

$0.00

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Summary of Contents for Alamo Industrial BUILT SHARPER ROADFLEX FCP-FL-0026

Page 1 FOLLOW the Safety and Operation instantly accessed on Instructions contained in this the Internet at: manual before operating the www.algqr.com/ave equipment. C01-Cover_A ® ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-372-3551 E-mail: parts@alamo-industrial.com $0.00 © 2021 Alamo Group Inc.
Page 3: Osha Training Requirements
In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
Page 4 Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...
Page 5: To The Owner/Operator/Dealer
A Manual canister is provided on the implement where this manual can be properly stored. If you lose or damage this manual a free replacement manual can be obtained from an authorized Alamo Industrial dealer or by down loading the manual from the Alamo Industrial website www.www.alamo-industrial.com...
Page 6: Safety Items
DEALER to CUSTOMER Pre-Delivery/ Operation Instructions Dealer should inform the Purchaser of this product of Warranty terms, provisions, and procedures that are applicable. Dealer should inform Purchaser to review the contents of the Operator’s Manual including safety equipment, safe operation and maintenance, to review the Safety Signs on the implement (and tractor if possible) and of Purchaser’s responsibility to train his/her operators’s of safe operation procedures.
Page 7: Table Of Contents
TABLE OF CONTENTS SAFETY SECTION ......................1-1 GENERAL SAFETY INSTRUCTIONS AND PRACTICES ................. 1-2 Operator Safety ..............................1-3 CRUSHING HAZARDS ............................1-4 CONNECTING OR DISCONNECTING IMPLEMENT SAFETY ................ 1-5 THROWN OBJECTS HAZARDS ........................1-6 RUN OVER HAZARDS ............................1-8 PTO ENTANGLEMENT HAZARDS ........................1-9 MOWER BLADE CONTACT HAZARDS ......................
Page 8 Crash Protection .............................. 4-20 DRIVING THE TRACTOR AND IMPLEMENT ....................4-23 Starting the Tractor ............................4-24 Brake and Differential Lock Setting ........................4-24 Operating the Mower Wing ..........................4-25 Driving the Tractor and Mower ......................... 4-26 Crossing Ditches and Steep Inclines ....................... 4-27 OPERATING THE TRACTOR AND MOWER ....................
Page 12: General Safety Instructions And Practices
SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions.
Page 13: Operator Safety
SAFETY Operator Safety TO AVOID DEATH OR SERIOUS INJURY DO THE FOLLOWING: • READ, UNDERSTAND and FOLLOW Operator's Manual instructions, Warnings and Safety Messages. • WEAR SAFETY GLASSES with side shields (marked with ANSI Z87), safety shoes, hard hat, hearing protection and gloves when operating or repairing equipment •...
Page 14: Crushing Hazards
SAFETY CRUSHING HAZARDS TO AVOID DEATH OR SERIOUS INJURY FROM FALLING OFF TRACTOR, EQUIPMENT RUN OVER, ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT: • USE ROPS and SEAT BELT equipped tractors for mowing operations. • KEEP ROPS locked in up position. •...
Page 15: Connecting Or Disconnecting Implement Safety
SAFETY CONNECTING OR DISCONNECTING IMPLEMENT SAFETY TO AVOID DEATH OR SERIOUS INJURY FROM BEING CRUSHED BY TRACTOR OR IMPLEMENT: WHEN connecting mower head to the boom • KEEP BYSTANDERS AWAY from tractor and mower. • Ensure there is enough room to lift and swing the boom without hitting objects BEFORE connecting and disconnecting the mower head or boom: •...
Page 16: Thrown Objects Hazards
SAFETY THROWN OBJECTS HAZARDS ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE CONDITIONS. TO AVOID DEATH OR SERIOUS INJURY TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS: • KEEP bystanders 300 feet away STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS: •...
Page 17: Mower Operation
SAFETY THROWN OBJECTS HAZARDS (Continued) MOWER OPERATION: • DO NOT exceed mower's rated Cutting Capacity or cut non-vegetative material. USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area. • • Do Not mow in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use enclosed tractor cab.
Page 18: Run Over Hazards
SAFETY RUN OVER HAZARDS TO AVOID DEATH OR SERIOUS INJURY FROM FALLING OFF TRACTOR OR EQUIPMENT RUN OVER: • USE ROPS and SEAT BELT equipped tractors for mowing operations. • KEEP ROPS locked in UP position. ONLY start tractor while seated in tractor seat. •...
Page 19: Pto Entanglement Hazards
SAFETY PTO ENTANGLEMENT HAZARDS KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID DEATH OR SERIOUS INJURY: hands, feet and body AWAY from rotating blades, drivelines and parts until all moving STAY AWAY KEEP elements have stopped. • STOP, LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped. ROTATING COMPONENTS CONTINUE to ROTATE after the PTO is shut off.
Page 20: Mower Blade Contact Hazards
SAFETY MOWER BLADE CONTACT HAZARDS KEEP AWAY FROM ROTATING BLADES TO AVOID DEATH OR SERIOUS INJURY FROM BLADE CONTACT: • STAY AWAY and KEEP HANDS, FEET and BODY AWAY from rotating blades, drivelines and parts until all moving elements have stopped. DO NOT put hands or feet under mower decks •...
Page 21: High Pressure Oil Leak Hazard
SAFETY HIGH PRESSURE OIL LEAK HAZARD TO AVOID DEATH OR SERIOUS INJURY FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENETRATING SKIN: • DO NOT OPERATE equipment with oil or fuel leaks. KEEP all hydraulic hoses, lines and connections in GOOD CONDITION and TIGHT before applying system •...
Page 22: Electrical & Fire Hazards
SAFETY ELECTRICAL & FIRE HAZARDS TO AVOID DEATH OR SERIOUS INJURY FROM ELECTRICAL CONTACT WHEN WORKING AROUND ELECTRICAL POWER LINES, GAS LINES AND UTILITY LINES: • INSPECT mowing area for overhead or underground electrical power lines, obstructions, gas lines, cables and Utility, Municipal, or other type structure. KEEP all raised wings at a 10 feet or greater distance from all power lines and overhead obstructions.
Page 23: Transporting Hazards
SAFETY TRANSPORTING HAZARDS TO AVOID DEATH OR SERIOUS INJURY WHEN TOWING OR TRANSPORTING EQUIPMENT: • KEEP transport speed BELOW 20 mph to maintain control of equipment. • REDUCE SPEED on inclines, turns and in poor towing conditions. • DO NOT TOW with trucks or other vehicles. USE only properly sized and equipped tractor for towing equipment.
Page 24: Hazards With Maintenance Of Implement
SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT AVOID DEATH OR SERIOUS INJURY FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION PERFORMING PROPER SERVICE, REPAIRS AND MAINTENANCE. BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE IMPLEMENT: STOP ENGINE AND PTO •...
Page 25: Parts Information
NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 27 Yellow Reflector D626 DANGER Thrown Object Hazard D628 DANGER Crushing Hazard-Pinch Points D547 DANGER Driveline Hazard D564 WARNING Use Genuine Alamo Industrial Parts 1458392 REFLECT Red Reflector 00776031 __________ Canister 32122549 __________ Operator’s Manual (Inside Canister) 03200347 REFLECTOR SMV Sign...
Page 38 INTRODUCTION We are pleased to have you as an Alamo Industrial customer. Your Roadflex Flail Cutter has been carefully designed with care and built with quality material by skilled workers to give maximum service with minimum down time. This manual is provided to give you the necessary operating and maintenance instructions for keeping your flail cutter in top operating condition.
Page 39 INTRODUCTION 1. Jib 2. Power Train 3. Transport Lock 4. Three-Point Frame 5. Mowerdeck 6. Rotor Shaft with Flails 7. Roller The ROADFLEX unites the side flail mower and the in-line flail mower into a single machine. It is suitable for mowing verges, embankments and slopes. The crops to be cut must not be more 3/4”...
Page 40: Attention Owner/ Operator
INTRODUCTION ATTENTION OWNER/ OPERATOR BEFORE OPERATING THIS MACHINE: 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the Mower and Power Unit. 2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the Mower. Mail promptly using the return envelope included with the Operator’s Manual.
Page 41: Limited Warranty
LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship.
Page 44: Dealer Setup Instructions
ASSEMBLY The ROADFLEX will attach to most tractors with Cat 11 Hitch and 540 PTO RPM. DEALER SETUP INSTRUCTIONS Assembly of this mower is the responsibility of the Alamo dealer. The mower should be delivered to the owner completely assembled, lubricated, and adjusted for normal cutting conditions. Set up mower as received from the factory with these instructions.
Page 45: Removal From Tractor
ASSEMBLY 9. Put the park support in operational position. 10. Operate the hydraulics for a few seconds to pressurize the hydraulics of the ROADFLEX. NOTE: Keep the transport lock in the locked position. 11. Release the transport lock by puling the cord. 12.
Page 48: Operation
ALAMO INDUSTRIAL ROADFLEX FLAIL OPERATING INSTRUCTIONS Alamo Industrial ROADFLEX mowers are manufactured with quality material by skilled workers. These mowers are designed for cutting grass and small weeds. The mower is equipped with protective deflectors to prevent objects being thrown from the mower by the blades, however, no shielding is 100% effective. All shields, guards, and deflectors equipped on the mower must be maintained in good operational condition.
Page 49: Standard Equipment And Specifications - Roadflex
OPERATION 1. Standard Equipment and Specifications - Roadflex 150 Series 190 Series 210 Series HP Required (min) 54 HP 68 HP 82 HP Driveline Category 2 Attachment Side Rear Side Impact Protection Hydraulic Front and Rear Side Adjustment Hydraulic over jib with Parallel Guidance PTO Driveshaft 540 RPM Cutting Width...
Page 50: Operator Requirements
OPERATION 2. OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
Page 51: Tractor Requirements
OPERATION 3. TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the mower unit, the tractor must also be properly equipped to provide operator protection, to alert approaching vehicle drivers of the tractor’s presence, and to ensure tractor stability when mowing with the boom fully extended. Tractor Requirements and Capabilities •...
Page 52: Tractor Safety Devices
OPERATION 3.3 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway, the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle (SMV) emblem which are clearly visible from the rear of the unit.
Page 53: Front End Weight
OPERATION 3.7 Front End Weight Maintain a minimum of 20% total tractor weight on the tractor front end at all times. Front end weight is critical to maintain steering ability and to prevent the front end from rearing up. Consult your authorized tractor dealer for front weights and carriers.
Page 54: Dismounting The Tractor
OPERATION Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) Never allow children to operate or ride on the Power Unit or Implement. (SPU-17) 4.2 Dismounting the Tractor Before dismounting, park the tractor and implement on a reasonably level surface, apply the parking brake, idle the engine down, disengage the PTO, and lower the implement to the ground.
Page 55: Starting The Tractor
OPERATION 5. STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Essential Tractor Controls: •...
Page 56: Connecting The Mower To The Tractor
OPERATION 6. CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor. The mower should be securely resting at ground level or on blocks. Place a block in front of and behind the tires to prevent the mower from moving. Keep hands and feet out from under the mower and clear of pinch points between the tractor and mower Always shut the Tractor completely down, place the transmission in park, and set the...
Page 57: Connecting Mower Hydraulics
OPERATION 6.1 Connecting Mower Hydraulics 1. With the tractor shut down and secured in position, move the hydraulic remote valve lever back and forth several times or place the hydraulic lever in the float position to relieve all hydraulic pressure. When connecting the mower hydraulic lines to the tractor, keep the hose, quick couplers, and swivels free of dirt and other contaminants.
Page 58: Setting Mower Cutting Height
OPERATION 7. SETTING MOWER CUTTING HEIGHT Properly setting the cutting height is essential for efficient and safe operation. A properly set mower makes a more uniform cut, distributes clippings more evenly, increases tractor efficiency, and follows the contour of uneven terrain. Note: Avoid very low cutting heights, striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive.
Page 59: Driveline Attachment
OPERATION 8. DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for easy and secure attachment. To connect the mower driveline to the tractor PTO output shaft, pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft.
Page 60 OPERATION “Bottoming Out” Check Procedure” 1. Disconnect driveline from the tractor and slide profiles together until fully compressed. 2. Place a mark on the inner shield 1/8” from the end of the outer shield and reattach the driveline to the PTO shaft. 3.
Page 61: Pre-Operation Inspection And Service
OPERATION 5. If the engaged length is less than 8”, the shaft is considered too short and should be replaced with a longer shaft. Consult an authorized dealer to purchase the required driveline length. NOTE: If the driveline cannot be shortened and still maintain the required profile engagement, the operator must be made aware of terrain conditions and avoid situations which pose a potential problem to avoid damaging the driveline.
Page 62: Tractor Pre-Operation Inspection/Service
OPERATION 9.1 Tractor Pre-Operation Inspection/Service Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service performed according manufacturers recommendations. The following are some of the items that require daily service and inspection: • Tire condition/air pressure •...
Page 63 OPERATION The operator’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times.
Page 64 OPERATION HYDRAULIC LINE INSPECTION • Check for hydraulic leaks along hoses, cylinders and fittings. IMPORTANT: DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks. • Inspect the condition of the valve weldment.
Page 65: Guards
OPERATION Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene.
Page 66: Crash Protection
OPERATION 9.4 Crash Protection The ROADFLEX is equipped with hydraulic collision protection. When the ROADFLEX hits an obstacle when mowing, the machine will rotate. A hydraulic spring system with two accumulators compensates impact, thereby preventing damage to ROADFLEX. A third accumulator in the system cushions the movement of the mower deck so the fewer shocks are transmitted to the tractor.
Page 67 OPERATION Flail Mower PRE-OPERATION Inspection Mower ID# IMPORTANT: Scan this _____________________ QR Code for an electronic copy of this inspection Make:________________ sheet. Date: ________________ Shift: ________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged.
Page 68 OPERATION Tractor PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 69: Driving The Tractor And Implement
OPERATION 10. DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the boom and the tractor operating controls are set for safe transport.
Page 70: Starting The Tractor
OPERATION 10.1 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor.
Page 71: Operating The Mower Wing
OPERATION 10.3 Operating the Mower Wing Transport Position With tractor engine running, turn off the tractor PTO Switch and wait for cuttershaft(s) to stop rotating. Using the tractor remote lever to fully raise mower wing unit. Then lift up transport link to pin attaching cyl- inder to actuator on A-frame.
Page 72: Driving The Tractor And Mower
OPERATION Operating Position Ensure that the PTO Switch is in the OFF position. With tractor engine running, pull LIFT control lever rearward until wing is fully retracted in and there is no tension on the transport link. Take clip pin from the pin holding the transport link and cylinder on the actuator.
Page 73: Crossing Ditches And Steep Inclines
OPERATION Perform turns with the tractor and mower at slow speeds to determine how the tractor with an attached mower handles a turn. Determine the safe speed to maintain proper control of the tractor when making turns. When turning with a towed implement, the overall working length of the unit is increased.
Page 74 OPERATION When confronted with an incline or ditch, do not approach from an angle which is perpendicular or straight on as damage to over collapse of the driveline may occur. When crossing such terrain, the wings should be fully lowered for a lower center of gravity and added stability.
Page 75: Operating The Tractor And Mower
OPERATION 11. OPERATING THE TRACTOR AND MOWER THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW. The operator must read and understand the Safety and Operation Sections of the mower and tractor operator’s manuals. These manuals must be read and explained to any operator who cannot read.
Page 76 OPERATION Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death.
Page 77: Bystander/Passersby Precautions
OPERATION 11.1 Bystander/Passersby Precautions If a bystander comes within 100 yards of the tractor while the mower is being operated, stop the tractor at once, idle the engine and disengage the PTO. Do not engage the PTO again until all bystanders are well past the 100 yard distance.
Page 78: Pto Rpm And Ground Speed
OPERATION 12. PTO RPM and Ground Speed Ground speed for mowing will depend upon the height, type, and density of vegetation to be cut. Recommended speed for efficient mower performance is between 2 and 5 mph. Mower is designed to mow effectively when a cuttershaft speed of 2100 RPM is maintained.
Page 79 OPERATION Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet (90 m) in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects.
Page 80: Shutting Down The Mower
OPERATION 13.1 Shutting Down the Mower To shut down the mower, first bring the tractor to a complete stop. Then slow down the mower by reducing the engine speed before disengaging the PTO. Wait for all rotating motion to stop before proceeding to drive or shut down the tractor.
Page 81: Disconnecting The Mower From The Tractor
OPERATION 14. DISCONNECTING THE MOWER FROM THE TRACTOR Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) To disconnect the rear mower, first extend the tractor 3-point hitch top link to remove tension on the top link hitch pin.
Page 82: Mower Storage
OPERATION 15. MOWER STORAGE It is recommended that the mower be stored lowered to ground level. If the mower is stored in the raised position, select a level area and ensure the wing is locked to prevent unexpected falling BEFORE disconnecting the mower 3-point hitch and hydraulics from the tractor.
Page 83 OPERATION Before transporting the tractor and mower, idle the tractor engine, disengage the PTO and wait for all mower moving parts to come to a complete stop. Raise the mower section and ensure transport lock is engaged. Before transporting the tractor on a public roadway or boarding a trailer for transport, the tractor brake pedals should be locked together.
Page 84: Transporting On Public Roadways
OPERATION 16.1 Transporting on Public Roadways Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20%. DO NOT tow the Implement behind a truck or other type of vehicle. Never tow the Implement and another Implement connected in tandem.
Page 85 OPERATION Make sure that all tractor flashing warning lights, headlights, and brake/taillights are functioning properly before proceeding onto public roads. While newer model tractors have plenty of light- ing to provide warning signals and operating lighting, most older models were only equipped with operating lights.
Page 86: Hoisting And Transportation
OPERATION 16.2 Hoisting and Transportation 1. Ensure that the ROADFLEX is placed horizontally on a means of transport with a minimum load-bearing capacity of 58 pound-force. per square inch. The weight ot the ROADFLEX is indicated on the nameplate. 2. Make sure that the ROADFLEX is fully retracted and the transport lock secured when the machine is hoisted or transported on another vehicle.
Page 87: Hauling The Tractor And Mower
OPERATION 16.3 Hauling the Tractor and Mower Before transporting a loaded tractor and mower, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through.
Page 88: Troubleshooting Guide
OPERATION 17. TROUBLESHOOTING GUIDE TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Excessive Vibration 1. Blades Missing. Replace Blades. Not Cutting Clean 1. Blades dull. Sharpen or replace blades. 2. Cuttershaft RPM too low. Use correct PTO speed and check for correct speed changer ratio. See specifications.
Page 90: Hazards With Maintenance Of Implement
MAINTENANCE HAZARDS WITH MAINTENANCE OF IMPLEMENT AVOID DEATH OR SERIOUS INJURY FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION PERFORMING PROPER SERVICE, REPAIRS AND MAINTENANCE. BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE IMPLEMENT: STOP ENGINE AND PTO •...
Page 91: Service Information
MAINTENANCE PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these specifications.
Page 92: Lubrication
MAINTENANCE LUBRICATION General Refer to the lubrication diagrams and grease per schedule. 1. Only use multi-lithium or lithium/calcium based grease with EP2 properties. 2. Avoid eye and skin contact when using lubricants. Wear gloves and glasses. 3. Preferably lubricate at the end of the working day to prevent corrosion in the bearings. Every 8 Hours Lubricate the following points every 8 hours of use: •...
Page 93: Every 150 Hours
MAINTENANCE Every 150 Hours Lubricate the rotor shaft bearing on the inside near the coupling every 150 hours of use: Loosen the M8 screw and remove it Screw a grease nipple into the bolt hole. Pump about 15 strokes of grease in the bearing.
Page 94: Hydraulic System
MAINTENANCE HYDRAULIC SYSTEM Depressurizing, Check and Resetting the Hydraulic Collision Protection Complete the following steps to depressurize the hydraulic collision protection of the ROADFLEX. this is necessary to enable maintenance and to reset the pressure in the hydraulic collision protection. Depressurizing Disconnecting should be carried out by one person Never allow anyone to assist while disconnecting the ROADFLEX.
Page 95 MAINTENANCE Malfunctions Malfunction Possible Cause Solution During transport of after being stationary for a Pressure in hydraulic Reset hydraulic collision period of time, the machine goes into collision system too low. protection. protection mode. The machine goes into collision protection mode Pressure in hydraulic Reset hydraulic collision during mowing (without hitting an obstacle.
Page 96: Hydraulic Hoses
MAINTENANCE Pressure too High Depressurize the system. Loosen the locknut of the the set screw. Turn set screw anti-clockwise. Tighten the locknut. Pressurize the system again by operating the side shift (extend and retract) with the machine still secured by the transport lock. Hold for five seconds in each position.
Page 97: Rotor Shaft
MAINTENANCE Rotor Shaft Removing the Rotor Shaft NOTE: The work below may only be carried out by the manufacturer or the dealer! The rotor shaft can be removed only with the aid of a hoist with a minimum lifting capacity of 441 lbs. (200 kilos). This machine must be attached to a tractor for sufficient stability.
Page 98: Installing The Rotor Shaft
MAINTENANCE Turn the locknut half a centimeter forward. Place a pipe on the nut and use this to tap the tensioning sleeve back. Remove the nut and locking ring. Remove the loose bearing housing and bearing. Remove the bearing plate, complete with spacer ring from the mowing section, by loosening the four M10 nuts.
Page 99 MAINTENANCE Use a center punch to punch four holes C on the edge of the spacer so that the labyrinth inner ring cannot slide off the spacer ring. Fit the tensioning sleeve with bearing and bearing housing without cover an secure it temporarily. Place the ring nut onto the tensioning sleeve without the locking ring and tighten until a clear metal-to- metal contact can be felt between the ring nut and the bearing.
Page 100: Coupling
MAINTENANCE COUPLING NOTE: The work below may only be carried out by the manufacturer or the dealer. The coupling can be removed in its entirety but also in parts. Complete removal is necessary when the gearbox has to be removed. Partial removal is necessary when one of the clutch parts has to be replaced.
Page 101: Gearbox
MAINTENANCE GEARBOX NOTE: The Gearbox oil must be changed after the first 20 hours of use. Use only oil of the type Gear Oil SAE 90 API GL4 or equivalent. Other oil may contain additives which could prove harmful. Avoid eye and skin contact when using lubricants. If necessary, wear gloves and glasses. Change gearbox oil once every season, preferably before winter storage.
Page 102: Belt Tension
MAINTENANCE BELT TENSION Check the belt tension after the first 8 hours of use and subsequently after every 150 hours of use; tighten or replace the belt is necessary: Position the ROADFLEX with the roller on the floor. Remove the guards. NOTE: For quick assessment without having to remove the guards, both covers are fitted with 6 mm wide slots.
Page 103: Bolt And Nut Connections
MAINTENANCE adjusted when the lever is in a vertical position in its housing allowing an equal amount of travel in either direction. On no account should any attempt be made to lubricate the cables which are assembled with a special lubricant during manufacture. NOTE: Be careful in determining the correct cable connections on both the control unit and the valve in the event of cable replacement.
Page 104: Storage
MAINTENANCE Screw Thread Tightening Torque (NM0 STORAGE If the ROADFLEX is not used during winter or for a longer period of time, perform the following actions. Clean the machine to remove any mowing residue. Crease the lubrication points. Change the gearbox oil. Run the machine for a few minutes.
Page 106: Flailhead
MAINTENANCE FLAILHEAD Immediately replace all parts (blades, brackets, bolts and mounting plates) which do not meet the minimal dimensions per diagram. Worn parts may come loose and may be thrown at a high speed. The M14 and M16 flail locknuts must be tightened with a torque of 80Nm. Mounting new and worn blades simultaneously may cause vibrations.
Page 107: Flail Blades Inspection
Use only genuine Alamo Industrial replacement blades and fasteners. Other blades and fasteners may not meet the Alamo Industrial requirements and could fail during operation resulting in part being thrown out from under the mower. Never attempt to sharpen blades.
Page 108: Blade Pins And D-Ring Inspection
MAINTENANCE Blade Pins and D-Ring Inspection Inspect Blade Pins and D-Rings daily for wear or damage as follows: Inspect the Blade pins and D-Rings daily for abnormal wear. Make sure the cotter pins are in place and properly spread. REPLACE BLADE Pins and D-Rings IMMEDIATELY if they have: •...
Page 109 MAINTENANCE Vibration is caused by a rotating part which is out of balance. This could be the cutter shaft or, on those models having a universal slip joint assembly drive shaft, from the drive shaft. If the two extreme ends of the drive shaft, (the splined yokes which fit on the tractor power take off shaft and on the mower gear box driven shaft), are not parallel, vibration will be evident.

Alamo Industrial BUILT SHARPER ROADFLEX FCP-FL-0026 Operator's Manual

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