Alamo Industrial A10IV Operators Manual And Parts Lists

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A10IV

A15IV

ROTARY CUTTER

Rev 03-13

P/N 00755130

OPERATOR'S MANUAL

with PARTS LISTING

ALAMO INDUSTRIAL

1502 E. Walnut

Seguin, Texas 78155

830-372-9595

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Page 1 A10IV A15IV ROTARY CUTTER Rev 03-13 P/N 00755130 OPERATOR'S MANUAL with PARTS LISTING ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-372-9595 © 2013 Alamo Group Inc.
Page 2: To The Owner/Operator/Dealer
TO THE OWNER/OPERATOR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
Page 3: Table Of Contents
TABLE OF CONTENTS SAFETY SECTION ............................. 1-1 Safety Information ..........................1-2 Safety Decal Location ........................... 1-11 Safety Decal Description ........................1-12 Federal Laws & Regulations ....................1-20 INTRODUCTION SECTION ......................... 2-1 ASSEMBLY SECTION ..........................3-1 Tongue ..............................3-3 Center Axle ............................3-3 Level Rod ..............................
Page 6 SAFETY A safe and careful operator is the best operator. Safety is of primary importance to the manufac- turer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
Page 7 SAFETY PELIGRO! Si no lee Ingles, pida ayuda a alguien que ¡LEA EL si lo lea para que le traduzca las medidas INSTRUCTIVO! de seguridad. (SG-3) Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
Page 8 SAFETY Never allow children or other persons to ride on the Tractor or Implement. DANGER! Falling off can result in serious injury or death. (SG-10) Never allow children to operate or ride on the Tractor or Implement. DANGER! (SGM-11) WARNING! Do not mount the Tractor while the tractor is moving.
Page 9 SAFETY WARNING! Transport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condi- tion and operate properly.
Page 10 SAFETY DANGER! Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others. (SG-25) WARNING! Do not exceed the rated PTO speed for the Implement.
Page 11 SAFETY DANGER! All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, Hydraulic Tank Shields, and Retractable Door Shields should be used and main- tained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components.
Page 12 SAFETY DANGER! Replace bent or broken blade with new blades. NEVER ATTEMPT TO STRAIGHTEN BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES. (SGM-10) Do not mow with two machines in the same area except with Cab tractors with the windows closed. WARNING! (SGM-11) Rotary Mowers are capable under adverse conditions...
Page 13 SAFETY WARNING! Use extreme care when lowering or unfolding the implement’s wings. Make sure no bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines. (S3PT-5) CAUTION! To prevent tipping of implement when stored in folded position, use carrying wheels or adequate...
Page 14 SAFETY DO NOT allow any person under a folded wing unless wing is securely DANGER! locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is securely supported or blocked up.
Page 15: Decal Description
SAFETY ITEM PART NO. TYPE DECAL DESCRIPTION 00725746 PELIGRO Get Manual Translated 00753840 2(1) DANGER Folding Wings 00756004 1((3)) DANGER D/L Shield Missing, Do Not Oper. 00756005 1((3)) DANGER Rotating D/L, Entanglement 00756059 DANGER Oil Leak Detection, Skin Penetr. 00756494 DANGER Driveline Hazards, 540 RPM 00762608...
Page 23 SAFETY 20 - D137 21 - D138 22 - 00757139 24 - 00769809 23 - 02960766 24 - 00769812 Safety Section 1-19 A15IV/06-94 © 2002 Alamo Group Inc.
Page 24: Federal Laws & Regulations
SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.
Page 26 INTRODUCTION The Alamo 15IV Rotary Mower is designed with pride and built with quality materials by skilled workmen. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/ operator get years of satisfactory service with a minimum of downtime. The purpose of this manual is to familiarize, instruct, and train.
Page 28 ASSEMBLY Read the assembly instructions through carefully before assembling the Alamo 15IV Rotary Mower. This will help organize the assembly site and the person doing the assembly. Remove all packaging and unnecessary material and tools during assembly. A CLEAN ASSEMBLY SITE IS A SAFER ENVIRON- MENT.
Page 29 ASSEMBLY CENTER SECTION Securely block Center Section a minimum of 10" above ground level. Install the Tongue Assembly, Axles, Leveling Equipment, and Wing Sections according to the information given. TONGUE ASSEMBLY Attach the Tongue Hitch Weldment to the Tongue Hitch. Connect the Tongue Assembly to the hitch lugs at the front of the Center Section of the mower.
Page 30: Level Rod
ASSEMBLY LEVEL RODS Assemble the Level Rod/Rods as illustrated in Figure 3. Slide Level Rod/Rods through Center Section mower channel and Tongue. Attach the Rod/Rods in the lower holes of the Hitch Lug on the Center Axle Weldment. Attach Bushing, Nut, and Jam Nut to the Level Rod. Be sure there is equal tension on the rods. FIGURE 3 WING SECTION ASSEMBLY While the Center Section is still solidly blocked, attach the Wing Sections in the horizontal plane.
Page 31: Wing Axle Attachment
ASSEMBLY WING AXLE ATTACHMENT Attach the Left and Right Wing Axles to the rear lugs of the Wing Section (Figure 5). Hubs face outward from the center of the mower. Mount the wheel to the hubs. If puncture-proof, Laminated Tires and Wheels are used, be sure the flat side of the nut is against the wheel.
Page 32: Driveline
ASSEMBLY DRIVELINE ATTACHMENT Remove Divider Gearbox Shield if installed. Remove any tape from Gearbox shafts. Attach the Slipclutch end of the Wing Driveline to the Divider Gearbox. Torque bolts evenly to their proper torque. Figure 7. Attach the slide collar end to the Wing Section Gearboxes by sliding the collar back while attaching the yoke to the splined shaft on the Gearbox.
Page 33: Folding Hydraulics
ASSEMBLY FOLDING HYDRAULICS--WING SECTIONS Attach base end of cylinder between sides of cylinder sup- port weldment. Insert retaining bolt through top holes in support weldment. DO NOT OPERATE with cylinders at- tached in lower hole. Lower attaching holes are used only for shipment of assembled Mowers.
Page 34: Winch
ASSEMBLY SPRING ASSEMBLIES (Extra Equipment) Wing outboard Spring Assemblies fit over the tube lugs behind the Lift Screw lugs and attach to the lug. Attach the Lift Screw clevis to the Spring Assembly Figure 11. FIGURE 11 WINCH ATTACHMENTS (Extra Equipment) Fasten the Winch to the Winch Stand and attach the Winch Stand to the cross bars on the Center Section.
Page 35: Constant Velocity Driveline Chech Procedures
ASSEMBLY CONSTANT VELOCITY DRIVELINE CHECK PROCEDURES The main driveline to tractor is equipped with a special constant velocity joint that allows the joint to run smooth with no vibration even at joint angles up to 70 deg. This joint will operate and perform satisfactorily as long as it is not subjected to conditions which abuse it or go beyond its operating limits.
Page 36 ASSEMBLY FRONT AND REAR DEFLECTORS (Standard Equipment) and CHAIN GUARDS (Optional Equipment at extra cost) (Figures 15-19) DANGER Front and Rear rubber-fabric Deflectors are Standard Equipment and Front and Rear Chain Guards are optional at extra cost. One type of guards must be installed (and maintained in good repair) except for agricultural purposes only in areas where persons, vehicles, livestock, or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower's reasonable performance of its assigned agricultural task.
Page 37 ASSEMBLY WING DEFLECTOR Attach Wing Deflector to deck using 7/16" x 1-1/ 2" Bolts (2) and Flatwashers (3) on face side of Flap Strap as shown in Figure 17; and securing it on the back side of the deck with Flatwashers (3) and Locknuts (5).
Page 38 ASSEMBLY CHAIN GUARDS: Front and Rear Chain Guards (Optional Equipment) are recommended for higher than normal usage (100 hours or more per year) and will provide protection from thrown objects with careful operation. Chain Guards must be maintained in good repair by replacing missing or worn sections or by being replaced when seriously worn or damaged.
Page 39 ASSEMBLY FRONT WING CHAINGUARD Attach Front Wing Chainguard (1) to front wing deck using 7/16" x 1-1/2" Bolts (2), Flatwashers (3), and Nuts (4) as shown in Figure 22. Individual Chain links (5) should be inserted into chainguards. 2, 3, 4 REAR CENTER CHAINGUARD Attach Rear Center Chainguard (1) to rear center deck using 7/16"...
Page 42 ALAMO INDUSTRIAL A10-IV/A15-IV ROTARY MOWER OPERATION INSTRUCTIONS Alamo Industrial A10-IV/A15-IV rotary mowers are manufactured with quality material by skilled workers. These mowers are designed to cut grass, weeds, crop stalks, small brush and other vegetative material up to 2-1/2” diameter. The mower is equipped with protective deflectors and/or chain guards to prevent objects being thrown from the mower by the blades, however, no shielding is 100% effective.
Page 43 OPERATION (7) DRIVELINE ATTACHMENT......................4-15 (7.1) Driveline Length Check......................4-15 (7.2) Constant Velocity (CV) Driveline..................4-17 (8) PRE-OPERATION INSPECTION AND SERVICE................4-18 (8.1) Tractor Pre-Operation Inspection/Service................4-19 (8.2) Mower Pre-Operation Inspection/Service................4-19 (9) DRIVING THE TRACTOR AND MOWER..................4-22 (9.1) Starting the Tractor......................4-23 (9.2) Brake and Differential Lock Setting..................4-23 (9.3) Operating the Mower Wings....................4-24 (9.4) Driving the Tractor and Mower.....................4-25 (9.5) Crossing Ditches and Steep Inclines...................4-26...
Page 44: Standard Equipment And Specifications
Standard *Safety Deflectors are standard equipment. Single and double chain guards are available as extra equipment at extra cost. Alamo Industrial recommends mowers be equipped with deflectors or double chain guards for all mowing purposes. Single chain guards may be used for agriculture purposes only and are specifically not recommended for highway, right-of-way, parks or greenbelt mowing.
Page 45: Operator Requirements
OPERATION 1. OPERATOR REQUIREMENTS Safe operation of the rotary mower is the responsibility of a qualified operator. A qualified operator has read and understands both the mower and tractor Operator Manuals and is experienced in tractor and mower operations and all associated safety practices. In addition to the safety messages contained in this manual, safety message decals are affixed to the mower and tractor.
Page 46: Tractor Requirements
OPERATION 2. TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power capacity to lift, pull, and operate the Power Take Off (PTO) at the mower’s rated speed while traveling at a ground speed between 2 and 5 MPH. Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby.
Page 47: (2.3) Tractor Horsepower
OPERATION 2.3 Tractor Horsepower The horsepower required to operate the mower depends on several operating factors including the vegetation to be cut, terrain condition, operator experience, condition of the mower and tractor, and others. For most mowing conditions, the A10-IV and A15-IV mower requires a tractor with a minimum of 40 HP. Operating the mower with a tractor that does not have adequate power may damage the tractor engine.
Page 48: (2.6) Front End Weight
OPERATION 2.6 Front End Weight A minimum of 20% total tractor weight must be maintained on the tractor front end at all times. Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving. If the front end is too light, add weight until a minimum of 20% total weight is reached on the front tires.
Page 49: Getting On And Off The Tractor
OPERATION 3. GETTING ON AND OFF THE TRACTOR Before getting onto the tractor, the operator must read and completely understand the mower and tractor operator manuals. If any part of either manual is not fully understood, consult an authorized dealer for a complete explanation. WARNING! Do not mount the Tractor while the tractor is moving.
Page 50: Starting The Tractor
OPERATION DANGER! BEFORE leaving the Tractor seat, always engage the brake and/or set the Tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the Tractor shift lever into a low range or parking gear to prevent the Tractor from rolling.
Page 51: Connecting The Mower To The Tractor
OPERATION 5. CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor. The mower should be securely resting at ground level or on blocks. Place a block in front of and behind the center section wheels to prevent the mower from moving.
Page 52: Level Lift Method
OPERATION 5.2 Connecting Mower Hydraulic Lines to the Tractor With the tractor shut down and secured in position, relieve hydraulic pressure from the tractor by moving the control levers back and forth several times or placing the levers in the float position. Keep hoses, quick couplers, and swivels free of contamination.
Page 53: Setting The Mower
OPERATION Hydraulic Line Support Support the hydraulic hoses with the equipped brackets. Ensure that hoses do not contact the driveline, do not bind while turning, and do not become pinched or kinked. Hydraulic Cylinder Priming Cylinders must be filled with hydraulic oil before removing transport braces to lower wing sections. Fill cylinders and lines by holding the control valves to fully extend (axle cylinders) and retract (wing cylinders).
Page 54: (6.2) Setting Deck Pitch
OPERATION LEVELING WING SECTION CUTTING HEIGHT If the mower is not equipped with a Level Lift Hydraulic Cylinder System, the mower wings must be manually adjusted to the same cutting height as the mower center section. The height of the mower wing in its operating position is manually set by adjusting the length of the lift screw assembly.
Page 55: Driveline Attachment
OPERATION 7. DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment. To connect the mower driveline to the tractor PTO output shaft, pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft.
Page 56 OPERATION “ Bottoming Out” Check Procedure 1. Disconnect driveline from the tractor and slide the profiles together until fully compressed. 2. Place a mark on the inner shield 1/8” from the end of the outer shield and reattach the driveline to the PTO shaft.
Page 57: (7.2) Constant Velocity (Cv) Driveline
OPERATION 7.2 Constant Velocity (CV) Driveline For mowers equipped with a Constant Velocity (CV) driveline, the maximum turning angle between the tractor and mower must be determined to ensure the joint angle does not over-extend which can cause CV joint damage. Constant Velocity joints enable the driveline to operate smoothly with no vibrations and clattering at angles up to 70°.
Page 58: Pre-Operation Inspection And Service
OPERATION 8. PRE-OPERATION INSPECTION AND SERVICE Before each use, a pre-operation inspection and service of the mower and tractor must be performed. This includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped and functional, and performing needed repairs. Do not operate the mower and tractor if the pre-operation inspection reveals any condition affecting safe operation.
Page 59: (8.1) Tractor Pre-Operation Inspection/Service
OPERATION 8.1 Tractor Pre-Operation Inspection/Service Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service is performed according to manufacturer recommendations. The following is a partial list of items requiring inspection: Tire condition/air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible...
Page 60 OPERATION Ensure that the Manual Canister is secured to the mower with the Operator’s Manual inside. Ensure all decals are in place and legible. Replace missing, worn, and unlegible decals. NOTE: The mower Operator’s Manual and affixed Decals contain important instructions on the safe and proper use of the mower.
Page 61 OPERATION Perform scheduled lubrication as specified in the maintenance section. Inspect each gearbox oil level and replenish if needed. A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be replaced. Ensure all gearbox vents are in place and free from clogs.
Page 62: Driving The Tractor And Mower
OPERATION 9. DRIVING THE TRACTOR AND MOWER Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the mower and the tractor operating controls are set for safe transport.
Page 63: (9.1) Starting The Tractor
OPERATION 9.1 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the PTO is disengaged before starting the tractor.
Page 64: (9.3) Operating The Mower Wings
OPERATION 9.3 Operating the Mower Wings Wings are positioned with hydraulic cylinders. It is recommended that the tractor be equipped with three hydraulic ports or a 3-spool control valve be used so that each section can be controlled independently. Ensure the hydraulic cylinders and lines are filled with oil by holding the valve control levers in the raised position until the cylinders fully retract (wings) and extend (center).
Page 65: Tractor Wheel Tread
OPERATION 9.4 Driving the Tractor and Mower Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and mower. Moving slowly at first will also prevent the tractor from rearing up and loss of steering control. The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency.
Page 66: (9.5) Crossing Ditches And Steep Inclines
OPERATION 9.5 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines, it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid (driveline is at its extreme shortest length).
Page 67: Operating The Tractor And Mower
OPERATION 10. OPERATING THE TRACTOR AND MOWER THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW. The operator must read and understand the Safety and Operation Sections of the mower and tractor operator’s manuals. These manuals must be read and explained to any operator who cannot read.
Page 68 OPERATION If you hit a solid object or foreign debris, stop the mower and tractor at once. Immediately idle the engine speed and disengage the PTO. Wait for all mower rotating motion to stop, then raise the mower and move the tractor and implement off the object.
Page 69: (10.3) Engaging The Power Take Off (Pto)
OPERATION 10.3 Engaging the Power Take Off (PTO) Before engaging the PTO, make certain that the area is clear of bystanders and passersby. The mower wings must be completely lowered and the deck positioned at a safe mowing height. NEVER engage the PTO with the mower wings in the raised position.
Page 70: (10.5) Operating The Mower
OPERATION 10.5 Operating the Mower Only operate the mower from the tractor operator’s seat with the seatbelt securely fastened. The tractor must be equipped with a ROPS in the raised position or a ROPS cab. The mower is designed to cut vegetation up to 2” in diameter. Sharp blades will produce a cleaner cut and require less power.
Page 71 OPERATION When you get to the end of a pass, slightly raise the mower (2-4”) before turning. Never raise the mower entirely while the blades are turning. If the mower must be raised higher than 12” from ground level, disengage the tractor PTO and wait for all mower rotation to come to a complete stop before proceeding to raise the mower.
Page 72 OPERATION Large, dense, or wet vegetation may need to be mowed in two or more passes to achieve a uniform cut. In such conditions, raise the cutting height up to 15” on the first pass. Then lower the mower to the desired height and mow the vegetation a second time.
Page 73: (10.6) Shutting Down The Mower
OPERATION 10.6 Shutting Down the Mower To shut down the mower, first bring the tractor to a complete stop. Then slow down the mower by reducing the engine speed before disengaging the PTO. Wait for all rotating motion to stop before proceeding to drive or shut down the tractor.
Page 74: Disconnecting The Mower From The Tractor
OPERATION 11. DISCONNECTING THE MOWER FROM THE TRACTOR DANGER! Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) WARNING! Never unhitch without using the Tongue Jack.
Page 75: Mower Storage
OPERATION 12. MOWER STORAGE It is recommended that the mower be stored with the center section and both wings fully lowered to ground level. If the mower is stored with the wings in the raised position, select a level area and install wing retaining arms to prevent the wings from falling BEFORE disconnecting the mower hitch from the tractor.
Page 76: Transporting The Tractor And Mower
OPERATION 13. TRANSPORTING THE TRACTOR AND MOWER Inherent dangers of operating the tractor and mower and the possibility of accidents are not left behind when you finish mowing an area. Therefore, the operator must employ good judgement and safe operation practices when transporting the tractor and mower between locations.
Page 77: Tires And Wheels
OPERATION Before transporting the tractor on a public roadway or boarding a trailer for transport, the tractor brake pedals should be locked together. Locking the pedals ensures that both wheels brake simultaneously while stopping, especially when making an emergency stop. Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds.
Page 78: (13.1) Transporting On Public Roadways
OPERATION 13.1 Transporting on Public Roadways WARNING! Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20%. DO NOT tow the Implement behind a truck or other type of vehicle. Never tow the Implement and another Implement connected in tandem.
Page 79 OPERATION Make sure that all tractor flashing warning lights, headlights, and brake/taillights are functioning properly before proceeding onto public roads. While newer model tractors have plenty of lighting to provide warning signals and operating lighting, most older models where only equipped with operating lights. Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models.
Page 80: (13.2) Hauling The Tractor And Mower
OPERATION 13.2 Hauling the Tractor and Mower Before transporting a loaded tractor and mower, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through.
Page 82 MAINTENANCE STORAGE Your rotary mower represents an investment from which you should get the greatest possible benefit. Therefore, when the season is over, the cutter should be thoroughly checked and prepared for storage so that a minimum amount of work will be required to put it back into operation for the next season. The following are suggested storage procedures: 1.
Page 83 MAINTENANCE DAILY MAINTENANCE Daily Maintenance should be conducted every morning before the machine is started. Use this check list as a maintenance schedule. ITEM DRIVELINES ROTATING SAFETY SHIELDS DRIVELINES U-JOINTS BLADES BOLTS AND NUTS BLADE BOLTS BLADE BAR NUTS DRIVELINE BOLTS AXLE ARM BOLTS WINCH STAND BOLTS DRAWBAR BOLT...
Page 84: Safety Shields
MAINTENANCE A. DRIVELINES The Drivelines and U-Joints should be inspected each morning before the mower is started. The operating power of this machine is transmitted solely through the Drivelines; they must be kept in good working condition. 1. SAFETY SHIELDS The rotating Driveline Safety Shields should be inspected daily.
Page 85 MAINTENANCE 2. U-JOINT The U-Joints on the Driveline undergo extreme forces when the unit is turning or when theWings are being raised. It is important that the U-Joints be greased each day before the unit is started. The U-Joints are located at each end of the Center and Wing Drivelines (FIG.
Page 86 MAINTENANCE B. BLADES Inspect the Blades closely each morning before start-up (FIG. 8). The Blades should be free of deep chips, cracks, or abnormal bends. Sharp Blades require less mowing power. Replace worn or de- formed Blades. NOTE: Blades should always be replaced in pairs. Blades of different weights can cause serious imbalance and damage to the machine and personnel.
Page 87 MAINTENANCE 1. BLADE BOLTS Blade Bolts attach the Blade to the Blade bar (FIG. 9). If this bolt should loosen, the Blade could detach from the machine, and be thrown at an extremely hight rate of speed. BLADE BOLT BLADE NUT RIGHT HAND THREADS FIGURE 9 FIGURE 10...
Page 88 MAINTENANCE 4. AXLE ARM PINS Inspect the Axle Arm Pins for tightness (FIG. 13). Tighten the axle arm bolts. The nut should not be loose. Take care that these Bolts are not too tight. Tighten the nuts until they contact both ears. Then tighten it 1/2 turn more.
Page 89 MAINTENANCE WEEKLY MAINTENANCE Maintenance checks for the items in this section should be done at the beginning of the work week. Include the daily maintenance check as part of the weekly preventive maintenance function. ITEM SLIP CLUTCH GEARBOXES FASTENERS GEARBOX FASTENERS SAFETY SHIELD FASTENERS CHAIN GUARD FASTENERS PINS...
Page 90: Seasonal Clutch Maintenance
MAINTENANCE Mark all plates to Adjusting Nut Mark all plates to determine rotation 1-9/16" Over Washer determine rotation during seasonal 1-15/32" Min. Compression during seasonal clutch procedure. clutch procedure. Friction Lining Plate Friction Lining Plate Spring Bolt With Nut FIGURE 14 - Coil Spring Slip Clutch (1) FIGURE 14a - Disc Spring Slip Clutch (2)
Page 91: Gearboxes
MAINTENANCE GEARBOXES The Gearboxes are filled with oil at the factory. Check the oil level in all of the Gearboxes at start-up and weekly. Gearbox oil should be maintained at the level of the check plug (Fig 15). When adding oil, use an SAE 80 or 90 weight E.P.
Page 92: Control Rods
MAINTENANCE I. PINS Many of teh Pins on the 15' Flex Wing Rotary Mower are made of high-strength steel. Replace all cracked or deformed Pins immediately with and appropriate part provided by the manufacturer. J. CONTROL RODS Each Control Rod holds approximately twice the weight of the machine. Careful inspection of each Rod and component is important (FIG.
Page 93 MAINTENANCE WINCH AND CABLE The Winch should be checked weekly (FIG. 20). The Cable should be replaced at the first signs of fraying or broken wires. Check to see that the Winch makes a clicking sound when the Cable is wound. There should be slight resistance when releasing the Cable.
Page 94: Skid Shoes
MAINTENANCE BIANNUAL MAINTENANCE The mower should be serviced completely twice a year. Every component part on the machine should be checked for abnormal wear and repaired or replaced if necessary. Maintenance should be done once during the off-season and again mid-way through the mowing season. This will allow for the discovery of any minor problems and prevent some major problems.
Page 95 MAINTENANCE 0. SKID SHOES Skid Shoes (FIG. 22) are made of high carbon steel to reduce ware and increase service life. Premature ware can be caused by the mower Wing sections being set too low which allows the Wing Slid Shoes to drag on the ground.
Page 96 MAINTENANCE R: DRAWBAR BOLT The Drawbar Bolt fastens the mower to the tractor Drawbar. When the mower is unhitched and this Bolt is removed, examine for signs of cracking or wear. Replace the Drawbar Bolt at the first sign of either problem.
Page 97 MAINTENANCE ITEM DESCRIPTION Shaft Shim Bearing Retaining Ring Oil Seal Shim Gear Retaining Ring Shaft Gear Shim Bearing, Front Retaining Ring Oil Seal Bearing, Rear Bearing Retaining Ring A15IV/06-94 Maintenance Section 5-17 © 2002 Alamo Group Inc.
Page 98 MAINTENANCE DISASSEMBLY AND ASSEMBLY PROCEDURES DIVIDER GEARBOX Refer to Figure 26 for location of all item Numbers in procedures. REMOVE MAIN INPUT SHAFT Step 1. Place gearbox on appropriate work surface. Remove bolts retaining top cover plate. Remove top cover plate. Step 2.
Page 99 MAINTENANCE Step 3. Check for shaft end play by tapping on each end of shaft. If excessive end play is present thicker shim #15 must be installed. DISASSEMBLY & ASSEMBLY PROCEDURES DIVIDER GEARBOX (CON'T) MAIN INPUT SHAFT - GEAR BACKLASH Step 1.
Page 100 MAINTENANCE 20,21,22 29,30,31 ITEM DESCRIPTION Casing Bearing, Lower Output Seal, Lower Output Nut, Slotted Cotter Pin Shaft, Output Gear, Output Nut, Slotted Cotter Pin Bearing, Upper Output, Inner & Outer Input Spacer, Long Lockwasher Bolt, Top Cover Plug, Pressure Vent Washer, Sealing Cover, Top Inspection Gasket, Top Cover...
Page 101 MAINTENANCE RIGHT ANGLE GEARBOX (OUTBOARD) ASSEMBLY & DISASSEMBLY PROCEDURES INPUT SHAFT REMOVAL Step 1. Place Gearbox on appropriate work surface. Step 2. Remove Vent Plug (item #16) or Complete Top Cover (item #18) Step 3. Turn Gearbox upside doan allowing Oil to drai from gearbox into catch pan for proper disposal. Step 4.
Page 102: Input Shaft Removal
MAINTENANCE Step 6. Using Soft Metal (Brass or Aluminum) Pin Strike both ends of Shaft with a hammer and recheck the Bearing Pre-Load, This is to ensure Bearings and components are centered and seated. If Bearing Pre-Load is OK insert Cotter Pin (item # 11) and Bend ends. Step 7.
Page 103: Troubleshooting Guide
MAINTENANCE TROUBLE SHOOTING GUIDE INTRODUCTION The following guide is intended to help locate minor problems before they become major ones. The basic procedures for maintaining the equipment properly have been covered in this manual. However, any machine can have operating problems or need parts replacement under unusual conditions or severe use.
Page 104 MAINTENANCE PROBLEM POSSIBLE CAUSE SOLUTION BLADE BOLTS Bolts not tightened Tighten New Bolts to 350 ft/lb WORKING LOOSE sufficiently torque. Bolt hole elongated or Replace blade carrier. oversized. Locknut worn out Replace locknut BLADES HITTING TOP Blades bent Replace blades DECK OR CUTTING TOO HIGH Blade bolt bushing...
Page 105 MAINTENANCE PROBLEM POSSIBLE CAUSE SOLUTION SHAFT OR TUBE Load too high for Replace part. TWISTED; TUBE Driveline Make certain Slip Clutch BROKEN IN WELDED is free to slip while under SEAM; YOKE BROKEN heavy shock loads. AT EAR TIP NOISY GEARBOX Improper backlash Set backlash Rough gears...
Page 108: Parts Ordering Guide
For maximum safety and to guarantee optimum product reliability, always use genuine Alamo Parts. The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death. Direct any questions regarding parts to: Alamo Industrial 1502 E. Walnut Seguin, Texas 78155...
Page 109: Parts Table Of Contents
PARTS TABLE OF CONTENTS ITEM PAGE NO. Axle Assembly-Center ..........................6-8 Axle Assembly-Wing ..........................6-9 Blade Bar Assembly-Center ........................6-38 Blade Bar Assembly-Wing ........................6-39 Chainguard Assembly-Front Center ......................6-40 Chainguard Assembly-Front Center Side ....................6-41 Chainguard Assembly-Front Wing Front ....................6-42 Chainguard Assembly-Rear Center ......................
Page 110 TONGUE ASSEMBLY AND TONGUE JACK ITEM PART NO. DESCRIPTION 00755230 Tongue Weldment (Dual Control Rod) 00748807 Tongue Clevis Weldment 23511000 00760359 Bolt 02712500 Bolt 02030300 00748547 Flatwasher 00757478 Spring Washer 00016700 Bolt 00772391 Jackshaft A15IV 06/00 Parts Section 6-4 © 2002 Alamo Group Inc.
Page 111 TONGUE ASSEMBLY - SWIVEL OPTION ITEM PART NO. DESCRIPTION 00763574 Tongue Assembly 00755305 Bolt 00748807 Clevis Weldment 02712500 Bolt 00748547 Case Hardened Flatwashers 02030300 Locknut 00757478 Spring Washer 00759941 Flatwashers 502460 Slotted Nut 165024 Cotter Pin 00759878 Wldmt. Tongue Clevis 00003500 Grease Fitting 00763251...
Page 112 TONGUE ASSEMBLY - CAPTIVE BALL HITCH OPTION ITEM PART NO. DESCRIPTION 00755340 Captive Ball Hitch 00760359 Ref-2 Hex Bolt 02030300 Ref-2 00756655 Parking Jack R 3-11-96 A15IV/06-94 Parts Section 6-6 © 2002 Alamo Group Inc.
Page 113 LEVEL LIFT SYSTEMS ITEM PART NO. DESCRIPTION 00755021 Level Rod Weldment (112" Long) 00758831 Level Rod Weldment (110" Long) 00755044 Swivel Bar - Level Lift 00755264 Bushing Weldment (A Dim. 2-1/2") 00758833 Bushing Weldment (A Dim. 1/2") 00754949 Hex Nut 00755305 Bolt 00755230...
Page 114 AXLE ASSEMBLY - CENTER 9,10 ITEM PART NO. DESCRIPTION 02030300 00760359 Bolt 00755305 Bolt 00003500 Grease Fitting 00753803 Bushing 00749171 Bolt 00001300 Lockwasher 00751035 Rubber Mount Disk 00757646 Wldmt. Single Axle Arm 00757647 Wldmt. Dual Axle Arm 02030700 Bolt 00757577 Pin - Axle Wldmt.
Page 115 AXLE ASSEMBLY - WING ITEM PART NO. DESCRIPTION 00757697 Axle Assembly-Left 00757696 Axle AssemblyRight 00757692 (R.H.) Axle Weldment 00757691 (L.H.) Axle Weldment 00757241 Wheel Hub 00756700 Axle Pivot Pin 15B1600 Washer 20BH5012 Spiral Pin 00752670 Grease Fitting Quantity for 1 Wing Only A15IV/06-94 Parts Section 6-9 ©...
Page 116: Wheel Hub Assembly
WHEEL HUB ASSEMBLY 14,15 ITEM PART NO. DESCRIPTION 00756576 Bearing Cup (Outside) 00750434 Bearing Cone (Inside) 00756577 Bearing Cup (Inside) 00752177 Stud Bolt (For Nom 1/2" DIA Hole) 13198 Stud Bolt (For Nom 5/8" DIA Hole) 00750614 00756490 Bearing Adjusting Nut 00750616 Oil Seal 00756493...
Page 117 LIFT SCREW & SPRING ASSEMBLY LIFT SCREW ASSEMBLY ITEM PART NO. DESCRIPTION 0656510000 Lift Screw, Complete w/ Handle 651062F Grease Fitting 00609200 Bolt 02030300 00760135 Handle, Manual Lift Screw 00771279 Plastic Cap ITEM PART NO. DESCRIPTION 00756999 Spring Assembly (For Outboard Axles) 00756907 Rocker Arm Weldment 00606000...
Page 118: Skid Shoes
SKID SHOES WING SECTION SKID SHOE ITEM PART NO. DESCRIPTION 00750993 Wldmt. Skid Shoe - Right Wing (As Shown) 00750989 Wldmt. Skid Shoe - Left Wing (Not Shown) 02716500 Locknut 00749171 Bolt 00750991 Skid Shoe Kit (Includes items #1 thru 3) CENTER SECTION SKID SHOE ITEM PART NO.
Page 119 DRIVELINE ASSEMBLY - MAIN CV 540RPM 1000RPM ITEM PART NO. PART NO. QTY. DESCRIPTION 00760452 Driveline Assembly Main CV 00760453 Driveline Assembly Main CV 7431 8478 Yoke 1-3/8” 6-540/21-1000 8482 8482 Double Yoke 8382 8382 Grease Fitting 7432 7432 Inboard Yoke 7433 7433 Cross &...
Page 120 DRIVELINE ASSEMBLY - MAIN (Cat. V Standard) THIS MAIN DRIVELINE HAS BEEN UP-GRADED TO STD. SERIES 8 SHIELDS. IDENTIFY THE NEW SERIES 8 DRIVELINES BY THE LARGER SHIELD TUBES. THE FOLLOWING CHART GIVES THE DIA. & CIRCUMFERENCE OF SHIELDS FOR BOTH DRIVELINES. COMPLETE DRIVELINES ARE INTERCHANGEABLE BUT INDIVIDUAL PARTS ARE NOT.
Page 121 DRIVELINE ASSEMBLY - INTERMEDIATE 35R ITEM PART NO. QTY. DESCRIPTION 00756581 Intermediate Driveshaft 35R 00757049 Outer Yoke 00752896 Cross Bearing w/Retaining Ring 00754399 Flange Double Yoke 00756075 Clutch & Yoke Series 6 00755610 Grease Fitting R 2-14-97 A15IV/07-98 Parts Section 6-15 ©...
Page 122 DRIVELINE ASSEMBLY - INTERMEDIATE 35R Order replacement parts from this page if your driveline has a non-flanged double yoke. ITEM PART NO. QTY. DESCRIPTION 00775340 Intermidate Driveshaft 00775341 Yoke W279R Cross & Bearing 00775342 Double Yoke 00775331 Slip Clutch ref. Grease fitting (in item 1) A15IV 06/00 Parts Section 6-16...
Page 123 DRIVELINE ASSEMBLY - INTERMEDIATE 44R ITEM PART NO. QTY. DESCRIPTION 00756580 Intermediate Driveshaft 44R 00757047 Q.D. Yoke 00753068 Cross Bearing w/Retaining Ring 00753889 Flange Fork w/ Bolts 00756173 Slip Clutch (w/springs) 00755610 Grease Fitting A15IV/07-98 Parts Section 6-17 © 2002 Alamo Group Inc.
Page 124 DRIVELINE ASSEMBLY - WING Order replacement parts from this page if the profile of your driveline is triangle shaped. ITEM PART NO. QTY. DESCRIPTION 00756583 Driveline,Wing 00756537 Half Driveshaft W/Clutch 00757054 Pto Inner With Safety Guard 00752896 Cross Bearing Series 6 00755610 Grease Fitting 00754154...
Page 125 DRIVELINE ASSEMBLY - WING Order replacement parts from this page if the profile of your driveline is lemon shaped. ITEM PART NO. QTY. DESCRIPTION 00775329 Driveline - Wing Series 60 00775316 Yoke 1 3/4-20SPL I.C. W279R Cross & Bearing Kit 8384 Spring Pin 10x80 00775317...
Page 126 DRIVELINE ASSEMBLY - WING 44R ITEM PART NO. QTY. DESCRIPTION 00757375A Driveline, Wing, Series 80, W/Slip Clutch, 1-3/4-20 00765431 Half Outer Shaft,W/Ser 8 Shlds 00765432 Half,Inner Shaft W/Ser 8 Shlds 00753068 Cross Bearing Series 8 00754335 Grease Fitting 00765471 Yoke-outer 00758159 Pin Roll 00765433...
Page 127 DRIVELINE ASSEMBLY - WING 44R Order replacement parts from this page if the profile of your driveline has this shape. ITEM PART NO. DESCRIPTION 00775343 Driveline Assembly 00775005 Yoke W840 Cross & Bearing Kit W816F Yoke & Bar 00775344 Yoke, Tube, Sleeve 00775382 Friction Clutch 00775345...
Page 128: Slip Clutch Assembly
SLIP CLUTCH ASSEMBLY For Cat 4 Drivelines ITEM PART NO. DESCRIPTION 00756075 Slip Clutch Assembly 00754302 Flange Yoke 00755599 Clutch Support 00766810 Pressure Plate 00754314 Plate with Holes 00754202 Lining Ring 00754301 Bushing 00754303 Spring, Clutch 00755600 Nut & Bolt 00754199 Nut &...
Page 129 SLIP CLUTCH ASSEMBLY USED ON DRIVELINES P/N 00775329 P/N 00775340 ITEM PART NO. DESCRIPTION 00775331 Slip Clutch 00775333 Flange Yoke 8366 Friction Disk 00775334 00775335 Drive Plate 00775336 Drive Plate 00775337 Thrust Plate 00775338 Bolt 00775339 Compression Spring 00754566 Lockwasher 00756164 Locknut 00775327...
Page 130 SLIP CLUTCH ASSEMBLY For Cat 5 Drivelines ITEM PART NO. DESCRIPTION 00756173 Slip Clutch Assembly 00754083 Flange Yoke 00755599 Clutch Support 00766810 Pressure Plate 00754314 Plate with Holes 00754202 Lining Ring 00754301 Bushing 00754303 Spring, Clutch 00755600 Nut & Bolt 00754199 Nut &...
Page 131 SLIP CLUTCH ASSEMBLY USED ON INTERMEDIATE DRIVELINE P/N 00775343 ITEM PART NO. DESCRIPTION 00775382 Slip Clutch Assembly 00775383 Flange Yoke 8366 Friction Disk 00775334 00775335 Drive Plate 00775336 Drive Plate 00775337 Thrust Plate 00775338 Bolt 00775339 Compression Spring 00754566 Lockwasher 00756164 Locknut 00775327...
Page 132 SAFETY SHIELD ASSEMBLY (CENTER SECTION) ITEM PART NO. DESCRIPTION 0656130100 Safety Shield, Primary Gearbox 00753016 Safety Shield 00756076 Rear Support Bracket, Gearbox Shield 00004000 Wing Nut 00751693 Bolt 10182000 Bolt 00011700 Lockwasher 00011100 Flatwasher 00015800 00024100 Flatwasher * Use existing Gearbox Bolts to bolt Safety Shield on Gearbox. A15IV/06-94 Parts Section 6-26 ©...
Page 133: Safety Shield Assembly
SAFETY SHIELD ASSEMBLY ITEM PART NO. DESCRIPTION 00755673 Safety Shield Assembly 00757742 Wldmt. Bracket Gearbox 00753016 Safety Shield 00015800 Locknut 00011100 Flatwasher 00011700 Lockwasher 00751693 Bolts 10182000 Bolt 00024100 Flatwasher 00004000 Wingnut R 05-31-96 A15IV/06-94 Parts Section 6-27 © 2002 Alamo Group Inc.
Page 134 GEARBOX ASSEMBLY - DIVIDER P/N 00769115 (540 RPM) NOTE: P/N 00769116 (1000 RPM) To determine which Gearbox you have, please check size of shafts. 2-1/4" I.D. at Seal 18,19,20 9,10,11 2-1/4" I.D. at Seal A15IV 01/95 Parts Section 6-28 © 2002 Alamo Group Inc.
Page 135 GEARBOX ASSEMBLY - DIVIDER P/N 00769115 (540 RPM) P/N 00769116 (1000 RPM) ITEM PART NO DESCRIPTION 540 RPM 1000 RPM 00769115 Gearbox Assembly-Divider 00769116 Gearbox Assembly-Divider 00769162 00769162 Housing Divider Gearbox 00762121 00762121 Bearing Adj. Nut 00026200 00026200 Cotter Pin 00755954 00755954 Lockwasher...
Page 136 GEARBOX ASSEMBLY - LEFT & CENTER (540 RPM) P/N 00769912 CW IN - CCW OUT 20,21,22 29,31 A15IV 05-96 Parts Section 6-30 © 2002 Alamo Group Inc.
Page 137 GEARBOX ASSEMBLY - LEFT & CENTER (540 RPM) ITEM PART NO. DESCRIPTION 00769912 Gearbox Assembly-Left & Center (540 RPM) CW in - CCW Out 00770724 Housing 00770725 Bearing Assembly 00770726 Oil Seal 00770727 Seal Protector 00771227 00771226 01422502 Cotter Pin 00770728 Output Shaft 00770729...
Page 138 GEARBOX ASSEMBLY - RIGHT 540 RPM RIGHT WING - 00769915 CW OUT 24,25,26 13,14,15 13,15 A15IV 05-96 Parts Section 6-32 © 2002 Alamo Group Inc.
Page 139 GEARBOX ASSEMBLY - RIGHT 540 RPM ITEM PART NO. DESCRIPTION 00769915 Gearbox Assembly -Right Wing (540 RPM) CW - out 00770724 Housing 00770725 Bearing Assembly 00770726 Oil Seal 00770727 Seal Protector 00771227 00771226 01422502 Cotter Pin 00770728 Output Shaft 00770736 Pinion (13 Teeth) 00770730 Bearing Adjusting Nut...
Page 140 GEARBOX ASSEMBLY - RIGHT 1000 RPM RIGHT WING - 00769921 CW IN - CW OUT 24,25,26 13,14,15 13,15 A15IV 05-96 Parts Section 6-34 © 2002 Alamo Group Inc.
Page 141 GEARBOX ASSEMBLY - RIGHT 1000 RPM ITEM PART NO. DESCRIPTION 00769921 Gearbox Assembly - Right Wing (1000 RPM) CW in - CW out 00770724 Housing 00770725 Bearing Assembly 00770726 Oil Seal 00770727 Seal Protector 00771227 00771226 01422502 Cotter Pin 00770728 Outpu Shaft 00770738 Gear (14 Teeth)
Page 142 GEARBOX ASSEMBLY - LEFT AND CENTER 1000 RPM CENTER SECTION - 00769924 LEFT WING - 00769918 CW IN - CCW OUT 20,21,22 29,31 A15IV 05-96 Parts Section 6-36 © 2002 Alamo Group Inc.
Page 143 GEARBOX ASSEMBLY - LEFT AND CENTER 1000 RPM ITEM PART NO. DESCRIPTION 00769924 Gearbox Assembly- Center Section (1000 RPM) CW in - CCW out 00769918 Gearbox Assembly - Left Wing (1000 RPM) CW in - CCW out 00770724 Housing 00770725 Bearing Assembly 00770726 Oil Seal...
Page 144 BLADE BAR ASSEMBLY - CENTER SECTION 00771793 (STANDARD) 00771798 (HEAVY DUTY) ITEM PART NO. DESCRIPTION 00771726 Wldmt. Blade Bar Weldment (Standard) 00771796 Wldmt. Ctr Blade Bar Weldment (HD) 00752972 1 Set Updraft Blade 8227 Blade Bolt 9216 Washer 5JRC16140 Locknut 00755623 1-Ref Washer...
Page 145 BLADE BAR ASSEMBLIES - WING # 00771795 (STANDARD) # 00771794 (STANDARD) # 00771800 (HEAVY DUTY) # 00771799 (HEAVY DUTY) ITEM PART NO. DESCRIPTION 00771727 Blade Bar Wing Weldment (Standard) 00771797 Blade Bar Weldment (Heavy Duty) 00752971 1 Set Updraft Blade (L.H.) 00752972 1 Set Updraft Blade (R.H.)
Page 146 CHAINGUARD - FRONT CENTER NOTE: Double Chain Assembly Shown. 2,3,4 Single, Wld. Double, Wld. ITEM PART NO. PART NO. DESCRIPTION 00775976 00755114 Frt. Center Section Assy. (Less Items 2,3, & 4) 00775977 00755091 Frt. Cnt. Bracket Only (Less all Components) 00022500 00022500 Bolt...
Page 147 CHAINGUARD - FRONT SIDE CENTER NOTE: Single Chain Assembly Shown. Single, Wld. Double, Wld. ITEM PART NO. PART NO. DESCRIPTION 00775980 00755116 Frt. Section LH Assy. (Less Items 2, 3, & 4) 00775978 00755115 Frt. Section RH Assy. (Less Items 2, 3, & 4) 00775981 00755096 Bracket LH Only...
Page 148 CHAINGUARD - FRONT WING NOTE: Double Chain Assembly Shown. 2, 3, 4 Single, Wld. Double, Wld. ITEM PART NO. PART NO. DESCRIPTION 00775986 00755556 Left Wing Front Assy. (Less Items 2, 3, & 4) 00775988 00755557 Right Wing Front Assy. (Less Item 2, 3, &...
Page 149 CHAINGUARD - CENTER REAR (Rear-Center Section) NOTE: Double Chain Assembly Shown. 2,3,4 Single, Wld. Double, Wld. ITEM PART NO. PART NO. DESCRIPTION 00775982 00755117 Center Rear Chain Assy. (Less Items 2, 3, & 4) 00775983 00755099 Center Rear Bracket Only (Less all Components) 00022500 00022500...
Page 150 CHAINGUARD ASSEMBLY - REAR WING NOTE: Double Chain Assembly Shown. 2,3,4 Single, Wld. Double, Wld. ITEM PART NO. PART NO. DESCRIPTION 00775984 00755119 Left or Right Wing Assy. (Less Items 2, 3, & 4) 00775985 00755105 Left or Right WingBracket Only (Less all Compnents) 00022500 00022500...
Page 151 DEFLECTOR - WING ITEM PART NO. DESCRIPTION 00752051 Rubber Flap 00022500 Bolt 00019700 Flatwasher 02957941 00751997 Flap Strap A15IV 06-94 Parts Section 6-45 R 05-23-96 © 2002 Alamo Group Inc.
Page 152 DEFLECTOR - FRONT CENTER SECTION FRONT CENTER SECTION ITEM PART NO. DESCRIPTION 00758268 Bracket, Rubber 00758272 Panel, Rubber 00999314 Hex Bolt 02957941 63066100 Bolt 00015800 Locknut 02035800 Woodwasher 00011100 Flatwasher 00758269 Bracket, Rubber, Left 00758270 Bracket, Rubber, Right (Not Shown) 00758271 Panel, Rubber A15IV 06-94...
Page 153 DEFLECTOR - RH & LH WING & REAR CENTER RIGHT & LEFT HAND WING ITEM PART NO. DESCRIPTION 00758275 Panel, Rubber 63066100 Bolt 00015800 Locknut 02035800 Woodwasher 00011100 Flatwasher REAR CENTER SECTION ITEM PART NO. DESCRIPTION 00758276 Band, Rubber 00758273 Panel, Rubber 63066100 Bolt...
Page 154 DEFLECTOR - RH & LH REAR WING RIGHT AND LEFT REAR WING ITEM PART NO. DESCRIPTION 00758267 Band, Rubber 00758274 Panel, Rubber 63066100 Hex Head Bolt 00015800 Locknut 00011100 Flatwasher A15IV 06-94 Parts Section 6-48 © 2002 Alamo Group Inc.
Page 155 HYDRAULIC CIRCUIT AND HOSE PLAN ITEM PART NO. DESCRIPTION 00750398 Wing Cylinder 00759946 Axle Cylinder 00755287 Hose 00755062 Hose 00750997 Hose 00750596 Breather Plug 00380200 Open Center Valve 00750382 Closed Center Valve 00750368 Quick Disconnect Coupler 00751143 Elbow 94517 Elbow 00717800 Reducer 00755285...
Page 156 SCHEMATIC - HYDRAULIC (LEVEL LIFT) NOTE: This example may or may not be like your system. Just as long as the fluid goes 17, 18, 19 from larger,to middle size to small cylinder and the large 14, 16 cylinder is in the center it is fine.
Page 157 CYLINDER, HYDRAULIC (CENTER) Hydraulic Cylinder P/N 00759946 S/N 15-02111 and after NOTE:Seal to install over Chamfer side of Piston. Note position of Chamfer. ITEM PART NO. DESCRIPTION 00759946 Hydraulic Cylinder Assy 8354 Pin, Hyd. Cylinder 163016 Cotter Pin 00760199 Seal Kit 4675 Piston Nut 00750208...
Page 158 CYLINDER, HYDRAULIC (LEVEL LIFT KIT) 3-1/2 x 8 3-1/4 x 8 ITEM PART NO. PART NO. PART NO. QTY. DESCRIPTION 8719 Center Cylinder 8720 Wing Axle Cylinder 8721 Wing Axle Cylinder 8772 8778 8784 Base Clevis Cap 4705 4705 4675M Piston Nut 8768 8775...
Page 159 CYLINDER ASSEMBLY - WING 00750398 is no longer available. We are substituting 00750398B. Retain this Parts Listing for Future use. Torque to 100 ± 20 Ft. Lbs. Piston Pressed On With Loctite 271 Or Equivalent. Apply a drop of Loctite 242 (3) Torque to Places 120°...
Page 160 VALVE, HYDRAULIC NOTE: The Three Spool Control Valve must have "detented float positions" for the Two Wing Cylinder Spools. If such a valve is not used, excessive stress will be induced into the deck and Cylinder Rods. CLOSED OPEN CENTER CENTER ITEM PART NO.
Page 161: Ratchet Jack Assembly
RATCHET JACK ASSEMBLY ITEM PART NO. DESCRIPTION 00554600 Rachet Jack Assembly 00554600 Ratchet Jack-Complete 00748714 00748715 Clip A15IV 06-94 Parts Section 6-55 © 2002 Alamo Group Inc.
Page 162 WINCH STAND ASSEMBLY ITEM PART NO. DESCRIPTION 00755028 Winch & Cylinder Support Stand 00754019 Winch Assembly 00000200 00003901 Lockwasher 02892100 Bolt 00015800 2-REF Locknut 00011100 2-REF Flatwasher 00011400 2-REF Bolt 00750578 Right Retaining Arm 00751131 Left Retaining Arm 00008900 Stay Pin 00750585 Right Wing Cylinder Kit 00059000...
Page 163: Winch Assembly
WINCH ASSEMBLY 6 if needed 5,7,8 ITEM PART NO. DESCRIPTION 00754019 Winch Assembly 00750936 Winch 00000801 Winch Cable Assembly 00000800 Cable 02024600 Cable Thimble 00001000 Cable Clamps 00753655 Cable Pulley & Blocks 00753656 Chain 00015800 Locknut 00753657 Cable Attach. Weld 00011400 Bolt 00011100...
Page 164 COUNTERWEIGHT ASSEMBLY - (AG10 ONLY) 9,10 ITEM PART NO. DESCRIPTION 00755087 Left Hand Counterweight Weldment (Shown Above) 00755086 Right Hand Counterweight Weldment (Opposite) 00750989 Left Hand Skid Shoe Weldment (Shown Above) 00750993 Right Hand Skid Shoe Weldment (Opposite) 00751203 Left Hand Chainguard Assembly (Shown Above) 00751161 Right Hand Chainguard Assembly (Opposite) 00749171...
Page 165 WHEEL AND TIRE ASSEMBLY ITEM PART NO. DESCRIPTION 00008700 Wheel, 15 x 5.00 DC (Wheel Only) 00749698 Rib Implement - Tire and Wheel Complete 00025200 Laminated Puncture-Proof Tire & Wheel Assembly (21" OD) 6.00 x 9 00749700 Used 14" Airplane Tire and Wheel 00764721 Recapped Airplane Tire and Wheel 1 wheel...
Page 166 WARRANTY 1. LIMITED WARRANTIES 1.01.Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship.
Page 167 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety requirements of tractor operators: REQUIRED OF THE OWNER:...
Page 168 AG15IV - AG10IV OMWPL PUB 10-01 P/N 00755130 Printed U.S.A.

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