Alamo Industrial BUILT SHARPER A310 Operator's Manual

Flex wing mechanical level lift wing rotary cutter
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1. PRINT FIRMLY.
2. REMOVE WHITE COPY FOR CUSTOMER RECORDS.
ALAMO INDUSTRIAL
Alamo Ind. Model
Purchaser
Last Name
Street & No., RFD,
Box, &/or Apt. No.
City
Dealer
City
I have informed the Purchaser of this product of Warranty terms, provisions, and procedures that are applicable, reviewed the contents of the Operator's Manual
including safety equipment, safe operation, and maintenance, reviewed the Safety Signs on implement (and tractor if possible), and Purchaser's responsibility to
train his operators in safe operation.
IMPLEMENTS: I have explained that Deflectors, Chain Guards, or Solid Skirts must be maintained in good repair and installed except in areas where persons,
vehicles, livestock, or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower's reasonable performance
of its assigned task.
DRIVELINES: I have made certain that all driveline, gearbox, and other shields are in good repair and fastened securely in place to prevent injuries from
entanglement or thrown objects.
HYDRAULIC MACHINES: I have explained the necessity of using clean hydraulic oil, changing filters as instructed, stopping leaks, damage caused by
operating with over-heated oil, caring for hoses, using hoses of proper rating, the necessity of maintaining the specified operating pressure, and the potential
hazard of oil's penetrating the skin.
BOOM-TYPE or FOLDING-TYPE IMPLEMENTS: I have explained that it is not possible to guard against thrown objects when the head is lifted off
ground and that operator is responsible to watch out for persons in the area. I have explained that the lifted mower head or boom can contact overhead
obstructions with damage to cables and telephone lines and possible injury. I have explained that the extended head or boom or retracted boom can contact power
lines with resulting electrocution injury or death and that operator is responsible for keeping clear of such hazards.
I have been instructed on the paragraphs above, received and have been instructed in the contents of the Operator's Manual including safety signs, safety
equipment, safe operation, maintenance, and the potential hazards of unauthorized alteration or modification of the product. I have been informed of the warranty
provisions and know that the warranty is not in effect until this form is received by Alamo Group.
I understand the Implement Guarding statements above and the potential hazards of operating without such guards. I understand that the operator is responsible
for the safety of others in the area. I have examined the product and accept it as being complete and in satisfactory condition with all required guards.
CUSTOMER COPY
Inspection Performed - Warranty and Safety Procedures Explained - Installation Complete
LUBRICATION & HYDRAULICS
! Gearbox Speed Increaser (Oil Levels)
! Hydraulic Oil Level (External. Tank)
! Tractor Hydraulic Oil Level
! Hydraulic Hoses (Not Kinked Tighten Connections)
! Front Pump Drive (Assembly Is Tight And Shaft Properly Aligned)
MOWER
! Spindle And Motor Bolts Properly Torqued
! Spindle Oil Level
! Blade Carrier Bolts Properly Torqued / Retaining Pin In Place
! Mower Cutting Height And Level Adjusted
! Belt Alignment And Tension Adjusted
! Cutting Shaft Bearings Lubricated
! All Hardware Properly Torqued
! Tire And Air Pressure / Lug Nuts (Correct Torque)
! Wheel Bearings (Check, Grease, And Preload)
ATTACHMENTS & INSTALLATION
! Deflectors Front And Rear
! Shredding Attachments
! Correct Blade Rotation Direction
! Axle Arms And Beams
! Tongue And Control Rods (Installed And Adjusted)
! All Bolts - Pins And Nuts (Proper Torque)
Purchaser's Signature _________________________ Date __________ Dealer's Signature ________________________ Date __________
3. REMOVE YELLOW COPY FOR DEALERS RECORDS.
WARRANTY REGISTRATION INFORMATION
®
Serial No.
Dealer's Signature ___________________________________ Date ______________
Purchaser's Signature ___________________________________ Date ______________
PRE-DELIVERY SERVICE
CHECK AND ADJUST OR LUBRICATE AS REQUIRED
See Operator's Manual for Details
MONTH
Purchase Date
First Name
State or
Province
State or
Province
MOWER TO TRACTOR CONNECTION
! Draw Bar Length (Check And Set)
! A-Frame Pivot & Links
! Control Rods (Adjusted Equal)
! Axle Height (Adjusted)
! Cutting Height (Adjust)
! Mount Kit Pre-Operation Check Complete
! Mower Wing (Adjust Level With The Center)
! Mower Wing (Check For Proper Raising Operation)
! C.V. Drivelines (Check Max Turn Radius)
! Pull Type Hitch (Height Adjustment)
! Mounting Hardware Properly Torqued
SAFETY ITEMS
! Protective Shields (Operation And Installation)
! Driveline Clutch (Torque Limiter) (Adjust And Run In)
! Safety Decals (Installed)
! Operator's Manual (Supplied)
! Tractor PTO Shield (Installed)
! S.M.V. Emblem (Installed If Needed)
! Neutral Safety & Cut - Off Switches
! Safety Tow Chain (Installed)
4. MAIL LAST CARD POSTAGE FREE.
DAY
YEAR
M.I.
ZIP
ZIP

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  • Page 1 1. PRINT FIRMLY. 2. REMOVE WHITE COPY FOR CUSTOMER RECORDS. 3. REMOVE YELLOW COPY FOR DEALERS RECORDS. 4. MAIL LAST CARD POSTAGE FREE. ALAMO INDUSTRIAL WARRANTY REGISTRATION INFORMATION ® MONTH YEAR Serial No. Purchase Date Alamo Ind. Model Purchaser First Name M.I.
  • Page 3 1. PRINT FIRMLY. 2. REMOVE WHITE COPY FOR CUSTOMER RECORDS. 3. REMOVE YELLOW COPY FOR DEALERS RECORDS. 4. MAIL LAST CARD POSTAGE FREE. ALAMO INDUSTRIAL WARRANTY REGISTRATION INFORMATION ® MONTH YEAR Serial No. Purchase Date Alamo Ind. Model Purchaser First Name M.I.
  • Page 5 BEFORE MAILING WARRANTY CARD, MAKE SURE ALL INFORMATION IS LEGIBLE ALAMO INDUSTRIAL WARRANTY REGISTRATION INFORMATION ® MONTH YEAR Serial No. Purchase Date Alamo Ind. Model Purchaser First Name M.I. Last Name Street & No., RFD, Box, &/or Apt. No. State or...
  • Page 6 THIS WARRANTY REGISTRATION MUST BE FILLED OUT, SIGNED, AND MAILED WITHIN 30 DAYS OF DELIVERY DATE OF THIS MACHINE. DEALER AND PURCHASER MUST SIGN. ATTENTION: ANY CLAIM SUBMITTED TO ALAMO INDUSTRIAL ® WILL BE REFUSED UNTIL COMPLETED, SIGNED WARRANTY REGISTRATION CARD IS ON FILE.
  • Page 7 A310 A415 FLEX WING MECHANICAL LEVEL LIFT WING ROTARY CUTTER Rev 03-13 P/N 00760168 OPERATORS MANUAL with PARTS LISTING ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-372-9595  2013 Alamo Group, Inc.
  • Page 8: Before You Start

    TO THE OWNER/OPERATOR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in your manual.
  • Page 9: Table Of Contents

    Seasonal Clutch Maintenance ....................... 5-9 Storage ..............................5-10 Torque Chart ............................5-10 Gearbox - Assembly & Disassembly ..................... 5-11 PARTS SECTION ............................6-1 Parts Ordering Guide ..........................6-2 Parts Table of Contents ......................... 6-3 Alamo Industrial is a registered trademark of Alamo Group Inc.
  • Page 11: Safety Section

    SAFETY SECTION Safety Section 1-1 © 2001 Alamo Group Inc.
  • Page 12 SAFETY A safe and careful operator is the best operator. Safety is of primary importance to the manufac- turer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
  • Page 13 SAFETY PELIGRO! Si no lee Ingles, pida ayuda a alguien que ¡LEA EL si lo lea para que le traduzca las medidas INSTRUCTIVO! de seguridad. (SG-3) Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
  • Page 14 SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) Never allow children to operate or ride on the Tractor or Implement. DANGER! (SGM-11) WARNING! Do not mount the Tractor while the tractor is moving.
  • Page 15 SAFETY WARNING! Transport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condi- tion and operate properly.
  • Page 16 SAFETY DANGER! Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others. (SG-25) WARNING! Do not exceed the rated PTO speed for the Implement.
  • Page 17 SAFETY DANGER! All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, Hydraulic Tank Shields, and Retractable Door Shields should be used and main- tained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components.
  • Page 18 SAFETY DANGER! Replace bent or broken blade with new blades. NEVER ATTEMPT TO STRAIGHTEN BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES. (SGM-10) Do not mow with two machines in the same area except with Cab tractors with the windows closed. WARNING! (SGM-11) Rotary Mowers are capable under adverse conditions...
  • Page 19 SAFETY WARNING! Use extreme care when lowering or unfolding the implement’s wings. Make sure no bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines. (S3PT-5) CAUTION! To prevent tipping of implement when stored in folded position, use carrying wheels or adequate...
  • Page 20: Parts Information

    SAFETY DO NOT allow any person under a folded wing unless wing is securely DANGER! locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is securely supported or blocked up.
  • Page 21 NOTES A415 3-91 Safety Section 1-11 © 2001 Alamo Group Inc.
  • Page 22 SAFETY A415/A310 08/01 Safety Section 1-12 © 2001 Alamo Group Inc.
  • Page 23 SAFETY ITEM PART NO. TYPE DESCRIPTION 00725746 PELIGRO Spanish Translation 00753840 2(1) DANGER Wing Lowering Safety 00756004 1((3)) DANGER Shield Missing 00756005 1((3)) DANGER Rotating Driveline 00769736 WARNING Use/Repair guards 00756059 DANGER Danger Oil Leak 00769737 2(1) DANGER Blades Thrown Objects 00756494 DANGER Danger Driveline...
  • Page 24 SAFETY 1 - - 00725746 2 - - 00753840 3 - - 00756004 5 - - 00769736 4 - - 00756005 6 - - 00756059 A415/A310 1-98 Safety Section 1-14 © 2001 Alamo Group Inc.
  • Page 25 SAFETY 11 - - D114 8 - - 00756494 11 - - D103 9 - - 02925100 15 - - 00763977 14 - - 00763613 9A - 00773723 7 - - 00769737 R 04-05-99 A415/A310 1-98 Safety Section 1-15 © 2001 Alamo Group Inc.
  • Page 26 SAFETY 17 - - D137 18 - - D138 16 - - D102 23 - - 99403 19 -- 02960766 20 - - 00757139 10 - - 02967827 FRONT COVER 12 - - 99203 RED REFLECTOR 13 - - 99204 YELLOW REFLECTOR 21 - - 00769808 NAME (415) 00769811 NAME (310) 23 - - 03200347 SMV REFLECTOR...
  • Page 27: Federal Laws & Regulations

    SAFETY SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.
  • Page 29: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1 © 2001 Alamo Group Inc.
  • Page 30 INTRODUCTION Your medium-duty Mower is designed primarily for weed and grass control and shredding row crops such as cotton and corn stalks. With proper maintenance as described in this manual, your Mower will provide you with years of dependable service with a minimum of repairs. It is recommended that all operators of this implement read this manual or be instructed of its contents as to safety, proper operation, and maintenance before beginning operation.
  • Page 31: Assembly Section

    ASSEMBLY SECTION Assembly Section 3-1 © 2001 Alamo Group Inc.
  • Page 32: Dealer Set-Up Instructions

    ASSEMBLY DEALER SET-UP INSTRUCTIONS Set up cutter as received from factory with these instructions. Refer to complete Check List when set up is finished. Select a suitable working area. Open parts box and lay out parts to make location easy. Refer to Parts List and exploded view drawing in Repair Parts Section and the Packing List.
  • Page 33 ASSEMBLY 3. Install Center Axle Legs (#1or #5) and Outer Axle (#6) to Center Axle (#2) using 3/4 x 4" bolts (#18), and lock nuts (#7). Tighten securely. NOTE: Install bolts through flats on Axle tube (#6) and through gauge wheel Axle Legs (#1or #5) and then Outer Axle (#2).
  • Page 34 ASSEMBLY 5. Install Right Wing and Left Wing or Counter Weight (#1). Align hinges, making sure to include spacer tube (#4) and insert Hinge Rod (#6) from front of machine. (To facilitate installing hinge rod, insert a long 3/4" bolt or rod through the first few rear hinges.
  • Page 35: Transport Bar Supports

    ASSEMBLY 10. Install lift Axle Hydraulic Cylinder with base end attached to Spring Support. Install Restrictor Fitting in base port and one end of Hydraulic hose to fitting. Note: See hydraulic schematic for more details. Figure 3. (Page 3) 12. Install Transports Bars on lower Cylinder Pin and retain using cotter pin. Install Transport Bar over pin welded to wing frame to store when not in use.
  • Page 36 ASSEMBLY FRONT AND REAR DEFLECTORS (Standard Equipment) CHAINGUARDS ( OPTIONAL EQUIPMENT at extra cost)(Figures 8-11) DANGER Front and Rear rubber-fabric Deflectors are Standard Equipment and Front and Rear Chain Guards are optional at extra cost. One type of guard must be installed (and maintained in good repair) except for agricultural purposes only in areas where persons, vehicles, livestock, or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower's reasonable performance of its assigned agricultural task.
  • Page 37: Hydraulic System Assembly

    ASSEMBLY FRONT AND REAR DEFLECTORS (Standard Equipment) CHAINGUARDS ( OPTIONAL EQUIPMENT at extra cost)(Figures 8-11) CHAIN GUARDS: Front and Rear Chain Guards (Optional Equipment at extra cost) are recommended for higher than normal usage (100 hours or more per year) and will provide protection from thrown objects with careful operation.
  • Page 38: Hydraulic Three-Spool Valve Accessory (Extra Equipment)

    ASSEMBLY HYDRAULIC THREE-SPOOL VALVE ACCESSORY (EXTRA EQUIPMENT) Valve bank normally supplied will be an open center valve. If closed center valve is required, order part no. 00759684. 1. If hydraulic three-spool valve is used the valve is used the valve must be matched to tractor hydraulic system (open center or closed center) and must have two spools which have detent position which allows wing cylinders to float.
  • Page 39: Operation Section

    OPERATION SECTION Operation Section 4-1 © 2001 Alamo Group Inc.
  • Page 40 ALAMO INDUSTRIAL A415/A310 ROTARY MOWER OPERATION INSTRUCTIONS Alamo Industrial A415/A310 rotary mowers are manufactured with quality material by skilled workers. These mowers are designed to cut grass, weeds, small brush and other vegetative material up to 1-1/2” diameter in areas such as pastures and along highway right-of-ways.
  • Page 41 OPERATION (7) DRIVELINE ATTACHMENT......................4-15 (7.1) Driveline Length Check......................4-15 (7.2) Constant Velocity (CV) Driveline..................4-17 (8) PRE-OPERATION INSPECTION AND SERVICE................4-18 (8.1) Tractor Pre-Operation Inspection/Service................4-19 (8.2) Mower Pre-Operation Inspection/Service................4-19 (9) DRIVING THE TRACTOR AND MOWER..................4-22 (9.1) Starting the Tractor......................4-23 (9.2) Brake and Differential Lock Setting..................4-23 (9.3) Operating the Mower Wings....................4-24 (9.4) Driving the Tractor and Mower.....................4-25 (9.5) Crossing Ditches and Steep Inclines...................4-26...
  • Page 42: Standard Equipment And Specifications

    Standard *Safety Deflectors are standard equipment. Single and double chain guards are available as extra equipment at extra cost. Alamo Industrial recommends mowers be equipped with deflectors or double chain guards for all mowing purposes. Single chain guards may be used for agriculture purposes only and are specifically not recommended for highway, right-of-way, parks or greenbelt mowing.
  • Page 43: Operator Requirements

    OPERATION 1. OPERATOR REQUIREMENTS Safe operation of the rotary mower is the responsibility of a qualified operator. A qualified operator has read and understands both the mower and tractor Operator Manuals and is experienced in tractor and mower operations and all associated safety practices. In addition to the safety messages contained in this manual, safety message decals are affixed to the mower and tractor.
  • Page 44: Tractor Requirements

    OPERATION 2. TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power capacity to lift, pull, and operate the Power Take Off (PTO) at the mower’s rated speed while traveling at a ground speed between 2 and 5 MPH. Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby.
  • Page 45: (2.3) Tractor Horsepower

    OPERATION 2.3 Tractor Horsepower The horsepower required to operate the mower depends on several operating factors including the vegetation to be cut, terrain condition, operator experience, condition of the mower and tractor, and others. For most mowing conditions, the A415 mower requires a tractor with a minimum of 50 HP and the A310 mower requires a tractor with a minimum of 40 HP.
  • Page 46: (2.6) Front End Weight

    OPERATION 2.6 Front End Weight A minimum of 20% total tractor weight must be maintained on the tractor front end at all times. Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving. If the front end is too light, add weight until a minimum of 20% total weight is reached on the front tires.
  • Page 47: Getting On And Off The Tractor

    OPERATION 3. GETTING ON AND OFF THE TRACTOR Before getting onto the tractor, the operator must read and completely understand the mower and tractor operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for a complete explanation.
  • Page 48: Starting The Tractor

    OPERATION DANGER! BEFORE leaving the Tractor seat, always engage the brake and/or set the Tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the Tractor shift lever into a low range or parking gear to prevent the Tractor from rolling.
  • Page 49: Connecting The Mower To The Tractor

    OPERATION 5. CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor. The mower should be securely resting at ground level or on blocks. Place a block in front of and behind the center section wheels to prevent the mower from moving.
  • Page 50: (5.2) Connecting Mower Hydraulic Lines To The Tractor

    OPERATION 5.2 Connecting Mower Hydraulic Lines to the Tractor With the tractor shut down and secured in position, relieve hydraulic pressure from the tractor by moving the control levers back and forth several times or placing the levers in the float position. When connecting the mower hydraulic lines, keep hoses, quick couplers, and swivels free of contamination.
  • Page 51: Setting The Mower

    OPERATION 6. SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation. A properly set mower will make a more uniform cut, distribute clippings more evenly, require minimal tractor work, and follow the contour of uneven terrain.
  • Page 52: (6.2) Setting Deck Pitch

    OPERATION LEVELING WING SECTIONS WITH CENTER 1. To level the wing sections with the deck center, adjust the leveling screw between the wing axle and the center axle. To lower the wing, loosen the jamnut and shorten the screw assembly, lengthen the screw assembly to raise the wing.
  • Page 53: Driveline Attachment

    OPERATION 7. DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment. To connect the mower driveline to the tractor PTO output shaft, pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft.
  • Page 54 OPERATION “ Bottoming Out” Check Procedure 1. Disconnect driveline from the tractor and slide the profiles together until fully compressed. 2. Place a mark on the inner shield 1/8” from the end of the outer shield and reattach the driveline to the PTO shaft.
  • Page 55: (7.2) Constant Velocity (Cv) Driveline

    OPERATION 7.2 Constant Velocity (CV) Driveline For mowers equipped with a Constant Velocity (CV) driveline, the maximum turning angle between the tractor and mower must be determined to ensure the joint angle does not over-extend which can cause CV joint damage. Constant Velocity joints enable the driveline to operate smoothly with no vibrations and clattering at angles up to 70°.
  • Page 56: Pre-Operation Inspection And Service

    OPERATION 8. PRE-OPERATION INSPECTION AND SERVICE Before each use, a pre-operation inspection and service of the mower and tractor must be performed. This includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped and functional, and performing needed repairs. Do not operate the mower and tractor if the pre-operation inspection reveals any condition affecting safe operation.
  • Page 57: (8.1) Tractor Pre-Operation Inspection/Service

    OPERATION 8.1 Tractor Pre-Operation Inspection/Service Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service is performed according to manufacturer recommendations. The following is a partial list of items requiring inspection: " Tire condition/air pressure "...
  • Page 58 OPERATION " Ensure that the Manual Canister is secured to the mower with the Operator’s Manual inside. " Ensure all decals are in place and legible. Replace missing, worn, and unlegible decals. NOTE: The mower Operator’s Manual and affixed Decals contain important instructions on the safe and proper use of the mower.
  • Page 59 OPERATION " Perform scheduled lubrication as specified in the maintenance section. " Inspect each gearbox oil level and replenish if needed. A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be replaced.
  • Page 60: Driving The Tractor And Mower

    OPERATION 9. DRIVING THE TRACTOR AND MOWER Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the mower and the tractor operating controls are set for safe transport.
  • Page 61: (9.1) Starting The Tractor

    OPERATION 9.1 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor.
  • Page 62: (9.3) Operating The Mower Wings

    OPERATION 9.3 Operating the Mower Wings Wings are positioned with hydraulic cylinders. It is recommended that the tractor be equipped with three hydraulic ports or a 3-spool control valve be used so that each section can be controlled independently. Ensure the hydraulic cylinders and lines are filled with oil by holding the valve control levers in the raised position until the cylinders fully retract (wings) and extend (center).
  • Page 63: (9.4) Driving The Tractor And Mower

    OPERATION 9.4 Driving the Tractor and Mower Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and mower. Moving slowly at first will also prevent the tractor from rearing up and loss of steering control. The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency.
  • Page 64: (9.5) Crossing Ditches And Steep Inclines

    OPERATION 9.5 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines, it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid (driveline is at its extreme shortest length).
  • Page 65: Operating The Tractor And Mower

    OPERATION 10. OPERATING THE TRACTOR AND MOWER THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW. The operator must read and understand the Safety and Operation Sections of the mower and tractor operator’s manuals. These manuals must be read and explained to any operator who cannot read.
  • Page 66 OPERATION If you hit a solid object or foreign debris, stop the mower and tractor at once. Immediately idle the engine speed and disengage the PTO. Wait for all mower rotating motion to stop, then raise the mower and move the tractor and implement off the object.
  • Page 67: (10.3) Engaging The Power Take Off (Pto)

    OPERATION 10.3 Engaging the Power Take Off (PTO) Before engaging the PTO, make certain that the area is clear of bystanders and passersby. The mower wings must be completely lowered and the deck positioned at a safe mowing height. NEVER engage the PTO with the mower wings in the raised position.
  • Page 68: (10.5) Operating The Mower

    OPERATION 10.5 Operating the Mower Only operate the mower from the tractor operator’s seat with the seatbelt securely fastened. The tractor must be equipped with a ROPS in the raised position or a ROPS cab. The mower is designed to cut vegetation up to 1-1/2” in diameter. Sharp blades will produce a cleaner cut and require less power.
  • Page 69 OPERATION When you get to the end of a pass, slightly raise the mower (2-4”) before turning. Never raise the mower entirely while the blades are turning. If the mower must be raised higher than 12” from ground level, disengage the tractor PTO and wait for all mower rotation to come to a complete stop before proceeding to raise the mower.
  • Page 70 OPERATION Large, dense, or wet vegetation may need to be mowed in two or more passes to achieve a uniform cut. In such conditions, raise the cutting height up to 15” on the first pass. Then lower the mower to the desired height and mow the vegetation a second time.
  • Page 71: (10.6) Shutting Down The Mower

    OPERATION 10.6 Shutting Down the Mower To shut down the mower, first bring the tractor to a complete stop. Then slow down the mower by reducing the engine speed before disengaging the PTO. Wait for all rotating motion to stop before proceeding to drive or shut down the tractor.
  • Page 72: Disconnecting The Mower From The Tractor

    OPERATION 11. DISCONNECTING THE MOWER FROM THE TRACTOR DANGER! Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) WARNING! Never unhitch without using the Tongue Jack.
  • Page 73: Mower Storage

    OPERATION 12. MOWER STORAGE It is recommended that the mower be stored with the center section and both wings fully lowered to ground level. If the mower is stored with the wings in the raised position, select a level area and install wing transport braces to prevent the wings from falling BEFORE disconnecting the mower hitch from the tractor.
  • Page 74: Transporting The Tractor And Mower

    OPERATION 13. TRANSPORTING THE TRACTOR AND MOWER Inherent dangers of operating the tractor and mower and the possibility of accidents are not left behind when you finish mowing an area. Therefore, the operator must employ good judgement and safe operation practices when transporting the tractor and mower between locations.
  • Page 75: Tires And Wheels

    OPERATION Before transporting the tractor on a public roadway or boarding a trailer for transport, the tractor brake pedals should be locked together. Locking the pedals ensures that both wheels brake simultaneously while stopping, especially when making an emergency stop. Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds.
  • Page 76: (13.1) Transporting On Public Roadways

    OPERATION 13.1 Transporting on Public Roadways WARNING! Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20%. DO NOT tow the Implement behind a truck or other type of vehicle. Never tow the Implement and another Implement connected in tandem.
  • Page 77 OPERATION Make sure that all tractor flashing warning lights, headlights, and brake/taillights are functioning properly before proceeding onto public roads. While newer model tractors have plenty of lighting to provide warning signals and operating lighting, most older models where only equipped with operating lights. Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models.
  • Page 78: (13.2) Hauling The Tractor And Mower

    OPERATION 13.2 Hauling the Tractor and Mower Before transporting a loaded tractor and mower, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through.
  • Page 79: Trouble Shooting Guide

    OPERATION 14. TROUBLE SHOOTING GUIDE TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Excessive Vibrations 1. Check gear box bolts. Tighten if loose. 2. Check for loose nuts on Tighten if loose. bladeholder and blades. 3. Check for bent output shaft. If Replace shaft if bent. shaft is bent, oil will normally leak from bottom seal.
  • Page 80: Troubleshooting

    OPERATION TROUBLE SHOOTING TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Gearbox Noisy 1. Rough gears. Run in or change gears. 2. Worn bearing. Replace bearing. Gearbox Leaking 1. Damaged oil seal. Replace seal. 2. Bent shaft. Replace oil seal and shaft. 3. Shaft rough in oil seal area. Replace or repair shaft.
  • Page 81 OPERATION TROUBLE SHOOTING TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Oil Squirting from Breather Vent 1. Oil leaking by piston ring. (A Do not carry cutter on cylinder. Hole small amount of leakage is (Use stroke control) normal) 2. Piston ring worn. Replace piston ring.
  • Page 83: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 5-1 © 2001 Alamo Group Inc.
  • Page 84: Lubrication Information

    MAINTENANCE Before operating your Rotary Mower, make sure it is properly lubricated and thoroughly inspected. Only a minimum of time and effort is required to regularly lubricate and maintain this machine to provide long life and trouble free operation. WARNING Always disengage the PTO before raising the Rotary Cutter for transporting or making adjustments.
  • Page 85 MAINTENANCE Lubrication Fitting Location ITEM Description Frequency U-Joints 8 hours Gear Box Check daily Center Axle Pivot 8 Hours Wheel Hubs Weekly Tongue Pivot 8 Hours NOTE: Lubrication of telescoping members on main driveline is accomplished by extending or compressing driveline until grease zerk can be accessed through slots in shield tubes.
  • Page 86: Drivelines

    MAINTENANCE DRIVELINES The Drivelines and U-Joints should be inspected each morning before the mower is started. FIGURE 1 & 2. The U-Joint and CV Joint on the Driveline undergo extreme forces when the unit is turninig or when the Wings are being raised.
  • Page 87 MAINTENANCE 1. To assemble outer CV driveline, grease yoke groove and inner profile tube. Attach bearing ring on groove with recesses facing profile tube. FIGURE 6. Slide on half shield with cone. Turn cone until it engages correctly. FIGURE 7. Tighten locking screws. Grease bearing groove in double yoke. FIGURE 8. Insert bearing ring. Slide guard cone for double yoke over cam from the connecting end.
  • Page 88: Blade Servicing

    MAINTENANCE Inspect the driveline shield for worn areas or cracks. If the shield has any dents or cracks, replace the Shield. While the Shields are off, examine the Driveline for signs of abnormal wear, bent or twisted shafts, or cracks in the shafts or tubes.
  • Page 89: Blade Removal

    MAINTENANCE IMPORTANT: When sharpening blades, grind each blade the same amount to maintain balance. The difference in blade weights should not exceed 1 ounce. Unbalanced blades will cause excessive vibration which can damage gear box bearings. Vibration may also cause structural cracks in cutter housing. WARNING Never work under equipment supported by a hydraulic device because it may drop if the control is actuated (even with the engine stopped) or in the event of hose failure, etc.
  • Page 90: Skid Shoes

    MAINTENANCE NOTE: Always recheck gear box output shaft slotted blade carrier retaining nut torque after a few hours operation. WARNING Avoid personal injury. Do not work under cutter without support blocks to keep frame from falling. SKID SHOES Wing skid shoes are replaceable and should be checked and replaced as required. SLIP CLUTCH A slip clutch is incorporated in the PTO driveline.
  • Page 91: Seasonal Clutch Maintenance

    MAINTENANCE Mark all plates to Adjusting Nut Mark all plates to determine rotation 1-9/16" Over Washer determine rotation during seasonal 1-15/32" Min. Compression during seasonal clutch procedure. clutch procedure. Friction Lining Plate Friction Lining Plate Spring Bolt With Nut FIGURE 17 - Coil Spring Slip Clutch (1) FIGURE 18 - Disc Spring Slip Clutch (2)
  • Page 92: Storage

    MAINTENANCE STORAGE Your rotary mower represents an investment from which you should get the greatest possible benefit. Therefore, when the season is over, the cutter should be thoroughly checked and prepared for storage so that a minimum amount of work will be required to put it back into operation for the next season. The following are suggested storage procedures: 1.
  • Page 93 MAINTENANCE TOOLS NEEDED FOR DISASSEMBLY AND ASSEMBLY OF GEARBOX 1. Bearing Driver 7. Socket Wrench 2. Gasket Sealant 8. Screw Driver 3. Impact Wrench 9. Punch - Long drift 4. Chisel 3/16" Wide Blade 10. 14mm Socket 5. Sledge Hammer 11.
  • Page 94 MAINTENANCE Disassembly Instructions for Gearbox Note: Drain all oil from Gearbox before disassembly. Mount the Gearbox in a Vice to aid in disassembly and assembly. Step 1. Remove the eight M10 cap screws (#11) (using 14mm socket) from Input Cap (#13). Loosen the Input Cap with a screwdriver and hammer.
  • Page 95 MAINTENANCE Disassembly Instructions for Gearbox - Continued Step 3. Unlock tab on special lock washer which locks tap output shaft nut in place (FIGURE 23). Remove lock washer, gear, shims and spacer (FIGURE 24). Reinstall slotted spanner nut. FIGURE 23 FIGURE 24 FIGURE 25 Step 4.
  • Page 96 MAINTENANCE Disassembly Instructions for Gearbox - Continued Step 5 Insert long punch into top end of output shaft and drive shaft, bearing cones and cups out of lower housing (FIGURE 28). Note! Drive shaft until lower bearing cup is out of housing. FIGURE 28 Step 6 Remove slotted or spanner nut from top end output shaft.
  • Page 97 MAINTENANCE Assembly Instructions for Gearbox NOTE: Clean all parts before assembling Gearbox. Step 1. Install bearing cups into lower end of main housing. Using appropriate tool, install first cup, then spacer, and then last cup. Note: Apply Loctite to cups before installing. Note direction of cups when installing. See crossection view FIGURE 31.
  • Page 98 MAINTENANCE ASSEMBLY INSTRUCTION FOR GEARBOX - Continued Step 3. Install special flatwasher and special lockwasher. Apply Loctite to nut threads and threads on shaft. Step 4. Install nut and tighten snug against washer. Strike each end of shaft with hammer to seat all parts. Check rolling torque of output shaft.
  • Page 99 MAINTENANCE ASSEMBLY INSTRUCTION FOR GEARBOX - Continued Rolling torque should be 10 to 15 inch pounds. Tighten slotted adjusting nut to obtain this setting. Note: Never loosen adjusting nut to obtain rolling torque setting. If torque setting is to high and nut must be loosened all of step 4 must be repeated.
  • Page 100 MAINTENANCE ASSEMBLY INSTRUCTION FOR GEARBOX - Continued Step 8 Install shims if they were present at disassembly against back side gear. Total thickness for shims used on front and back side of input gear is .040.” Another method to determine amount of shims to place against back side is to measure thickness of shims on opposite side of gear and subtract total from .040.
  • Page 101 MAINTENANCE Gear Backlash Adjustment Step 11 Gear backlash adjustment is accomplished by moving shims from front to back gear side or vise versa. To increase backlash move .012" thick shim from front to back side of gear. Note: Front side of gear is face toward center of gear box.
  • Page 102 MAINTENANCE DISASSEMBLY OF DIVIDER GEARBOX (Trained dealer personnel only) STEP 1 Place the Divider Gearbox on a flat surface. Drive a sharp object through the Seal and force it out of the Hub Cap. FIGURE 44. FIGURE 44 STEP 2 Remove all eight of the M10 Bolts from both Cap Hubs, using a 14mm socket.
  • Page 103 MAINTENANCE STEP 3 With the Hub Assembly Secured, remove nut at gear. FIGURE 47. FIGURE 47 STEP 4 Laying the Hub Assembly on its side, tap the Gear end of the Output Shaft into the Gear and Bearing. Once the Shaft has cleared the Bearing, it can be fully removed from the Hub Assembly.
  • Page 104 MAINTENANCE STEP 5 Remove all eight Bolts from Input Cap using a 14mm Socket. Then using a Hammer, tap the Output end of the Input Shaft. This will loosen the input Cap and allow the removal of the complete Input Shaft Assembly. FIGURE 49. FIGURE 49 STEP 6 The Input Gear and Bearing can be removed from the Input Shaft by tapping the end of the Input Shaft on a solid...
  • Page 105 MAINTENANCE Assembly of WW75-340 STEP 1 Install the Bearing Race into the Hub cap. STEP 2 Install the Bearing on the Output Shaft. FIGURE 52. Place the Shaft into the Hub Cap. FIGURE 53. Place the Bearing (FIGURE 54) on the Shaft and drive it down. Place the Gear (FIGURE 56) on the Shaft. Install nut against gear.
  • Page 106 MAINTENANCE STEP 3 Apply some Locktite on the Adjusting Nut (FIGURE 58). Install the Adjusting Nut onto the Shaft. Tighten the Nut until it is difficult to turn the Shaft. FIGURE 59. Check to be sure that the Retaining Ring is fully engaged in the counter bore. While holding Hub, tap each end of Shaft and check to see if it has loosened.
  • Page 107 MAINTENANCE STEP 6 Apply a small amount of Silicon sealer to the bore of the Hub Cap and to the outside diameter of the Seal. FIGURE 62. Drive the Seal into the base of the Hub Cap. FIGURE 63-66. FIGURE 62 FIGURE 63 FIGURE 64 FIGURE 65...
  • Page 108 MAINTENANCE STEP 7 Install the Bearing Race into the Main Gear Box Housing. STEP 8 Install Bearing on the Shaft. On the opposite end of the Shaft, install one .012" and one .020" Gear Adjusting Shims. Install the Gear Spacer and the Gear. Install one .020" thick Gear Adjusting Shim and install the Bearing. FIGURE 67 &...
  • Page 109 MAINTENANCE STEP 10 Install a total thickness of .020" of Shims onto Hub Cap. Mount the Hub Caps on the Housing and install four Bolts, placing them in every other bolt hole, and tighten. Check the rotation of the Gear mesh. The Gear set should turn smoothly with little noise.
  • Page 110 MAINTENANCE STEP 13 Install the second Hub Cap assembly on the Main Housing. Check the amount of backlash present between its Gear and the Gear on the Input Shaft. The amount of backlash between these two Gears needs to be set to the same amount that was set on the first Gear mesh.
  • Page 111 PARTS SECTIONS Parts Section 6-1 © 2001 Alamo Group Inc.
  • Page 112: Parts Section

    For maximum safety and to guarantee optimum product reliability, always use genuine Alamo Parts. The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death. Direct any questions regarding parts to: ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-372-3551...
  • Page 113: Parts Table Of Contents

    PARTS TABLE OF CONTENTS Axle Assembly ......................6-6 Baffle Assembly ......................6-50 Blade Pan Assembly ....................6-44 Chainguard Assembly - Front ..................6-40 Chainguard Assembly - Rear ..................6-41 Cylinder Assembly ....................6-38 Cylinder Attachment - Wing ..................6-36 Cylinder Attachment - Center ..................6-37 Deflector Assembly - Front ..................6-42 Deflector Assembly - Rear ..................6-43 Driveline Assembly - Wing (Cat.
  • Page 114: Tongue Assembly

    TONGUE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 00772417 Tongue 00748807 Clevis 00755305 Bolt 00757478 Spring Washer 02030300 02712500 Bolt 00759275 Washer 00760895 Pivot Pin 02030700 Bolt Locknut TLM 1/2 NC PLC 00001800 651102 Pin(Not Shown) 163012 Cotter Pin(Not Shown) 15B1200 Washer (Not Shown) 00772391 Parking Jackstand Assembly...
  • Page 115: Level Rod Assembly

    LEVEL ROD ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 00773118 Level Rod, Short 00770485 Adjusting Nut 00772046 Level Rod, Long 651102 163012 Cotter Pin 15B1200 Washer 5C1490 Jamnut R 08-31-98 A415/A310 1-98 Parts Section 6-5 © 2001 Alamo Group Inc.
  • Page 116: Axle Assembly

    AXLE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 00772421 Center Axle 00772424 Wing Axle RH 00772425 Wing Axle LH (Not Shown) 00760335 Outer Axle RH 00760336 Outer Axle LH 00759133 2 or 4 Single Spindle 00759268 0 or 2 Dual Spindle(Option) 00606000 Cotter Pin 02881000...
  • Page 117: Wheel & Hub Assembly

    WHEEL & HUB ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 8529 Wheel, (Standard Equipment) 2542 Laminated Puncture-Proof Tire & Wheel Assembly ITEM PART NO. QTY. DESCRIPTION 00757241 Wheel Hub 00756576 Bearing Cup (Outside) 00750434 Bearing Cone (Inside) 00756577 Bearing Cup (Inside) 00756488 Stud Bolt 00750614...
  • Page 118 DRIVELINE ASSEMBLY - WING CAT 4 P/N 00772909 Order replacement parts from this page if the profile of your driveline is triangle shaped. A415/A310 3-91 Parts Section 6-8 R 03-14-00 © 2001 Alamo Group Inc.
  • Page 119 DRIVELINE ASSEMBLY - WING CAT 4 Order replacement parts from this page if the profile of your driveline is triangle shaped. ITEM PART NO. QTY. DESCRIPTION 00772909 Driveline - Wing (Cat 4) 00773278 Yoke, Complete Set 00761438 Cross Journal Set 00773279 Outer Yoke 00754167...
  • Page 120 DRIVELINE ASSEMBLY - WING CAT 4 Order replacement parts from this page if the profile of your driveline is lemon shaped. ITEM PART NO. DESCRIPTION 00775422 Driveline Assembly 00775353 Yoke W279R Cross & Bearing Kit 8384 Spring Pin 00775317 Inboard Yoke 0921000332 Inner Profile 00775378...
  • Page 121 DRIVELINE ASSEMBLY - WING CAT 5 Order replacement parts from this page if the profile of your driveline is triangle shaped. ITEM PART NO. QTY. DESCRIPTION 00757375A Driveline, Wing, Series 80, W/Slip Clutch, 1-3/4-20 00765431 Half Outer Shaft,W/Ser 8 Shlds 00765432 Half,Inner Shaft W/Ser 8 Shlds 00753068...
  • Page 122 DRIVELINE ASSEMBLY - WING CAT 5 Order replacement parts from this page if the profile of your driveline has this shape. ITEM PART NO. DESCRIPTION 00775422 Driveline Assembly 00775353 Yoke W279R Cross & Bearing Kit 8384 Spring Pin 00775317 Inboard Yoke 0921000332 Inner Profile 00775378...
  • Page 123 DRIVELINE ASSEMBLY - INTERMEDIATE ITEM PART NO. QTY. DESCRIPTION 00756581 Intermidate Driveshaft 00757049 Outer Yoke 00752896 Cross Bearing w/Retaining Ring 00754399 Flange Double Yoke 00756075 Clutch & Yoke Series 6 00755610 Grease Fitting A415/A310 5-98 Parts Section 6-13 © 2001 Alamo Group Inc.
  • Page 124 DRIVELINE ASSEMBLY - INTERMEDIATE Order replacement parts from this page if your driveline has a non-flanged double yoke. ITEM PART NO. QTY. DESCRIPTION 00775340 Intermidate Driveshaft 00775341 Yoke W279R Cross & Bearing 00775342 Double Yoke 00775331 Slip Clutch ref. Grease fitting (in item 1) A415/A310 03/00 Parts Section 6-14 ©...
  • Page 125 DRIVELINE ASSEMBLY- MAIN CV (CAT 4) P/N 00772707 P/N 00772706 Order replacement parts from (540 RPM) (1000 RPM) this page if the profile of your driveline is triangle shaped. ITEM PART NO. PART NO. QTY. DESCRIPTION 00772707 Driveline Assembly - Main CV (Optional) (540 RPM) 00772706 Driveline Assembly - Main CV (Optional)
  • Page 126 DRIVELINE ASSEMBLY- MAIN CV (CAT 4) Order replacement parts from this page if the profile of your driveline is star shaped. ITEM PART NO. DESCRIPTION 00775422 Driveline Assembly 00775353 Yoke W279R Cross & Bearing Kit 8384 Spring Pin 00775317 Inboard Yoke 0921000332 Inner Profile 00775378...
  • Page 127 DRIVELINE ASSEMBLY - MAIN CV (CAT 5) P/N 00760452 P/N 00760453 (540 RPM) (1000 RPM) ITEM PART NO. PART NO. QTY. DESCRIPTION 7431 8478 Yoke 1-3/8” 6-540/21-1000 8482 8482 Double Yoke 8382 8382 Grease Fitting 7432 7432 Inboard Yoke 7433 7433 Cross &...
  • Page 128 SLIP CLUTCH ASSEMBLY - INTERMEDIATE USED ON DRIVELINE P/N 00756581 ITEM PART NO. QTY. DESCRIPTION 00756075 Slip Clutch Assembly 00754302 Flanged Yoke 00755599 Clutch Support 00766810 Pressure Plate 00754314 Plate With Holes 00754202 Lining Ring 00754301 Bushing 00754303 Spring 00755600 Nut &...
  • Page 129 SLIP CLUTCH ASSEMBLY - INTERMEDIATE USED ON INTERMEDIATE DRIVELINE P/N 00775340 ITEM PART NO. DESCRIPTION 00775331 Slip Clutch 00775333 Flange Yoke 8366 Friction Disk 00775334 00775335 Drive Plate 00775336 Drive Plate 00775337 Thrust Plate 00775338 Bolt 00775339 Compression Spring 00754566 Lockwasher 00756164 Locknut...
  • Page 130 SLIP CLUTCH ASSEMBLY - WING CAT. 5 CAT. 4 USED ON DRIVELINE USED ON DRIVELINE P/N 00757375A P/N 00772909 ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 00756173 Slip Clutch Assembly 00773283 Slip Clutch Assembly 00754083 Flanged Yoke 00773292 Flanged Yoke 00755599...
  • Page 131 SLIP CLUTCH ASSEMBLY - WING CAT 4 USED ON DRIVELINE P/N 00775312 ITEM PART NO. QTY. DESCRIPTION 00775315 Slip Clutch Assembly 00775321 Flanged Yoke 8366 Friction Disc 00775322 00775323 Thrust Plate 00775324 Belleville Spring 00775325 Bolt 00775326 Locknut 00775327 Locknut 00775328 Bolt A415/A310 03/00...
  • Page 132 SLIP CLUTCH ASSEMBLY - WING CAT 5 USED ON INTERMEDIATE DRIVELINE P/N 00775343 ITEM PART NO. DESCRIPTION 00775382 Slip Clutch Assembly 00775383 Flange Yoke 8366 Friction Disk 00775334 00775335 Drive Plate 00775336 Drive Plate 00775337 Thrust Plate 00775338 Bolt 00775339 Compression Spring 00754566 Lockwasher...
  • Page 133 NOTES A415/A310 03/00 Parts Section 6-23 © 2001 Alamo Group Inc.
  • Page 134 GEARBOX ASSEMBLY - DIVIDER P/N 00769115(540 RPM) P/N 00769116(1000 RPM) A415/A310 3-91 Parts Section 6-24 © 2001 Alamo Group Inc.
  • Page 135 GEARBOX ASSEMBLY - DIVIDER ITEM PART NO. PART NO. QTY. DESCRIPTION 00769115 00769116 GEARBOX ASSEMBLY-DIVIDER 540 RPM 1000 RPM 00769162 00769162 Housing 00762121 00762121 Bearing Adj. Nut 00026200 00026200 Cotter Pin 00755954 00755954 Lockwasher 00758659 00758659 Bolt 00755628 00755628 Bearing 00758653 00758653 Seal...
  • Page 136 GEARBOX ASSEMBLY - DIVIDER P/N 00756603A (540 RPM) P/N 00755697A (1000 RPM) NOTE: If your gearbox has fins order from this page. If your gearbox does not have fins order from previous page. A415/A310 5-98 Parts Section 6-26 © 2001 Alamo Group Inc.
  • Page 137 GEARBOX ASSEMBLY - DIVIDER ITEM PART NO. PART NO. QTY. DESCRIPTION 00756603A 00755697A GEARBOX ASSEMBLY-DIVIDER 540 RPM 1000 RPM 00756643 00756643 Shaft 1” 3/4 00756644 00756644 Oil Seal 00753226 00753226 Plug 3/8” Gas. 00773224 00753224 Snap Ring Lining 00563700 00563700 Bearing 00772983 00772981...
  • Page 138 GEARBOX ASSEMBLY - WING (540 RPM) P/N 00759205B P/N 00759206B CW-In/CCW-Out CW-In/CW-Out (540 RPM Center & Left Wing) (Right Wing) A415/A310 3-91 Parts Section 6-28 © 2001 Alamo Group Inc.
  • Page 139 GEARBOX ASSEMBLY - WING (540 RPM) ITEM PART NO. DESCRIPTION 00759205B Gearbox Assy - Left Wing & Center 00759206B Gearbox Assy - Right Wing 00758661 Housing 00755954 Lockwasher 00758659 Cap Screw 00758664 Input Cap 00758689 Input Shaft 00758653 Oil Seal 00758667 Gear Adjusting Shim (0.30) 00758668...
  • Page 140 GEARBOX ASSEMBLY - WING (1000 RPM) P/N 00760403B & P/N 00760507B 26, 27 .71" .81" 36, 37 R 07-12-94 A415/A310 3-91 Parts Section 6-30 © 2001 Alamo Group Inc.
  • Page 141 GEARBOX ASSEMBLY - WING (1000 RPM) ITEM PART NO. DESCRIPTION 00760403B Left Wing Gearbox CW (Gear Mounted In Front) 00760507B Right Wing Gearbox CCW (Gearbox Mounted In Rear) 00758661 Housing 00758655 Bearing Assembly 00759977 Gear Mounting Spacing 00758657 Spacer 00755628 Bearing Assembly 00762121 Bearing Adjusting Nut...
  • Page 142 GEARBOX ASSEMBLY - CENTER (1000 RPM) P/N 00760506B 26, 27 .71" .81" A415/A310 3-91 Parts Section 6-32 R 07-12-94 © 2001 Alamo Group Inc.
  • Page 143 GEARBOX ASSEMBLY - CENTER (1000 RPM) ITEM PART NO. DESCRIPTION 00760506B Gearbox Assembly-Center 00758661 Housing 00758655 Bearing Assembly 00759977 Gear Mounting Spacing 00758657 Spacer 00755628 Bearing Assembly 00762121 Bearing Adjusting Nut 00760889 Output Bearing Spacer 00758663 Output Cap 00758672 Lockwasher 00758673 Bolt 00758674...
  • Page 144 SHIELD ASSEMBLY - DIVIDER GEARBOX ITEM PART NO. DESCRIPTION 00759643 Divider Gearbox Shield 00753230 Bolt 00002700 Flatwasher 00001300 Lockwasher A415/A310 3-91 Parts Section 6-34 © 2001 Alamo Group Inc.
  • Page 145 SHIELD ASSEMBLY - WING & CENTER GEARBOX ITEM PART NO. DESCRIPTION 00757573 Safety Shield 00757742 Shield Mount Bracket 10119000 Bolt 00015800 Locknut 00753642 Bolt 00023500 Flatwasher 00004000 Wingnut 00017000 Lockwasher 00024100 Flatwasher 00011700 Lockwasher Note: Center Gearbox shown. Quantities listed above are for one complete unit including both wings.
  • Page 146 CYLINDER ATTACHMENT - WING ITEM PART NO. DESCRIPTION 8728 Hydraulic Cylinder 8352 Cylinder Pin 00606000 Cotter Pin 2192 Clip 8345 Transport Bar Note: Quantities listed above are for one complete unit including both wings. A415/A310 1-98 Parts Section 6-36 © 2001 Alamo Group Inc.
  • Page 147 CYLINDER ATTACHMENT - CENTER ITEM PART NO. DESCRIPTION 8727A Hydraulic Cylinder 8325 Cylinder Spring Arm 8326 Spring Rod 8336 Spring Stop 8306 Compression Spring 00606000 Cotter Pin 8354 Cylinder Pin 8349 Cylinder Pin 8350 Cylinder Pin 00012300 00750952 Bolt Nut,Toplock 5/8 NC PLC 00695100 8351 R 02-16-00...
  • Page 148: Cylinder Assembly

    CYLINDER ASSEMBLY 1/2" NPT ( 8727 ) 3/4-16" o Ring Boss ( 8727A ) (USED ON 8727A) (USED ON 8727) ITEM PART NO. PART NO. PART NO. DESCRIPTION 8727 Hydraulic Cylinder 8727A Cylinder Assembly 8728 Hydraulic Cylinder 8755 8755 00774729 8757 8757 00774734...
  • Page 149 WING ATTACHMENT & SKID SHOES ITEM PART NO. DESCRIPTION 00759381 L.H. Weight Box 00759562 R.H. Weight Box 8322 Hinge Rod 00763996 Skid Shoe R.H. 00764020 Skid Shoe R.H. 8328 Hinge Rod Spacer 00010600 Bolt 4423 Locknut 8347 Head Pin 02030700 Bolt 02716500 Locknut...
  • Page 150 CHAINGUARD ASSEMBLY - FRONT ITEM PART NO. DESCRIPTION 00773026 Wing Chainguard Assembly, RH 00773023 Wing Chainguard Assembly, LH 00773024 Center Chainguard Assembly, Left & Right 00773022 Center Chainguard Assembly 00771618 Chain Rod 00751126 Chain - 6 Link 00773021 Wing Chainguard, RH 00772453 Wing Chainguard, LH(Not Shown) 0652100104...
  • Page 151 CHAINGUARD ASSEMBLY - REAR ITEM PART NO. DESCRIPTION 00773020 Complete Chainguard Assembly (Rear Center) 00773018 Complete Chainguard Assembly (Rear WIng) 00751126 6 Link Chain 00771602 Chain Guard, Wing 02030700 Bolt 00002700 Flatwasher 00772495 Rear Wing Bracket 00771603 Chain Guard, Rear Center Locknut TLM 1/2 NC PLC 00001800 4526...
  • Page 152 DEFLECTOR ASSEMBLY - FRONT ITEM PART NO. DESCRIPTION 00772064 Front Center Deflector Shield 00772063 Front Center Support Bar 00773014 Front Lateral Deflector Shiled 00767871 Front Lateral Support Bar 00763231 Wing Deflector Shield 00763232 Wing Support Bar 02030700 Bolt 00002700 Washer Locknut TLM 1/2 NC PLC 00001800 Note:...
  • Page 153 DEFLECTOR ASSEMBLY - REAR ITEM PART NO. DESCRIPTION 00772064 Deflector Shield , Rear Center 00772063 Support Bar, Rear Center 00773014 Deflector Shield, Rear Wing 00773015 Support Bar, Rear Wing 02030700 Bolt 00002700 Flatwasher 00772495 Rear WIng Bracket Locknut TLM 1/2 NC PLC 00001800 4526 Locknut...
  • Page 154 BLADE PAN ASSEMBLY ITEM PART NO. DESCRIPTION 8201 Locknut 9216 Washer 00758590 Blade Pan 00758579 Blade Washer 8588 Matched Blades (ccw) Center Section 8589 Matched Blades (ccw) Right Wing 8590 Matched Blades (cw) Left Wing 8251 Blade Bolt 00758692 Hex Nut 00606000 Cotter Pin 00758605...
  • Page 155 WINCH & STAND ASSEMBLY ITEM PART NO. DESCRIPTION 7061 Cable Hook 7062 Cable Clump 7063 Cable 00011400 Bolt 00011100 Washer 7091 Brake Winch 03101646 Lockwasher 00013901 8422 Winch Tube 8421 Winch Stand Bracket 00010300 Lockwasher 00010400 02675800 Bolt 00001400 Flatwasher A415/A310 3-91 Parts Section 6-45 ©...
  • Page 156 HYDRAULIC CONTROL VALVE W/ MOUNTING KIT Inlet from Tractor System Outlet to Tractor System Reservoir Valve Mounting Kit #3534 includes items 5, 7, 8, 9, 10, 11, 13, & 15. Axle Wing Wing Inlet Hose Route Under Valve Mounting Bracket ,20,21 Drill Holes in Fender Detents for...
  • Page 157 HYDRAULIC CONTROL VALVE W/MOUNTING KIT ITEM PART NO. DESCRIPTION -------------- Wing Lift Cylinder -------------- Axle Lift Cylinder -------------- Hydraulic Hose -------------- Restrictor Fitting 000999 Elbow 45 Deg. -------------- Breather 02048800 Reducer 1347 Hydraulic Hose 2107 Quick Disconnect Coupler 02960460 Straight Adapter 94514 Elbow 90 Deg.
  • Page 158 HYDRAULIC VALVE (2 - Spool) ITEM PART NO DESCRIPTION 8728 Wing Lift Cylinder 8727 Axle Lift Cylinder 8446 Hydraulic Hose 7329 Restrictor Fitting 7339 Breather 02048800 Reducer 1347 Hydraulic Hose 2107 Quick Disconnect 8477 Close Nipple 7324 Elbow 3567 Open Vlave Bank 8671 Closed ValveBank 7281...
  • Page 159 HITCH - PINTLE HOOK ITEM PART NO. DESCRIPTION 00773546 Pintle Hook Clevis 00769335 Pintle Eye 00752283 Pintle Hook Mount 00752279 Pintle Hook 02891800 Bolt Locknut TLM 1/2 NC PLC 00001800 02712500 Bolt 02030300 Locknut 00003300 Bolt Nut, Toplock 5/8 NC PLC 00695100 02845800 Bolt...
  • Page 160: Baffle Assembly

    BAFFLE ASSEMBLY Deck Plate Baffle Left Wing Shown Right Wing Opposite ITEM PART NO. DESCRIPTION 00773805 Baffle, Center RH 00773806 Baffle, Center, LH 00748823 Bolt Locknut TLM 1/2 NC PLC 00001800 00773990 Washer 00773802 Baffle, Wing 00773798 Baffle, Wing Center LH 00773799 Baffle, Wing Center RH A 09-08-99...
  • Page 162 WARRANTY 1. LIMITED WARRANTIES 1.01.Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship.
  • Page 163 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety requirements of tractor operators: REQUIRED OF THE OWNER:...
  • Page 164 A415 - A410 MOWPL PUB 08-01 P/N 00760168 Printed U.S.A.

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