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BOWHEAD Rogue Manual

Adventure-e bike
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Bowhead Design Corporation
Rogue Adventure-E Bike

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Summary of Contents for BOWHEAD Rogue

  • Page 1 Bowhead Design Corporation Rogue Adventure-E Bike...

  • Page 2: Disclaimer

    EQUIPMENT MODIFICATIONS Your Bowhead Rogue is designed to provide safe operation when used as directed. Modifications to your bike may negatively impact stability and safety. Failure of critical machine components may result from operation with any modifications. This vehicle may become less stable at speeds higher than those for which it is designed.

  • Page 3: Table Of Contents

    Table of Contents DISCLAIMER ..............................2 PREFACE ..............................4 .......................... 4 ELCOME TO TEAM BOWHEAD ........................4 XPLANATION OF SAFETY WARNINGS ..........................5 ETAINING INSTRUCTIONS ...................... 5 BTAINING DOCUMENTATION AND INFORMATION DESCRIPTION OF THE PRODUCT ........................6 ..........................6 URPOSE OF THE PRODUCT ............................

  • Page 4: Preface

    Although your Rogue comes pre-assembled in a crate, it has travelled a great distance to reach you and needs a bit of extra attention prior to riding. Please read and understand this manual fully before riding your Rogue and check out our “how to” videos on our YouTube channel (https://www.youtube.com/channel/UCqZii12qtvKGZOnqSHkXGQg) For Instructions on unboxing your Rogue, see page 12.

  • Page 5: Retaining Instructions

    1.4 Obtaining documentation and information The latest version of the documentation is available at the following address: http://www.bowheadcorp.com Bowhead has created many resources and videos to help you learn about maintenance and riding tips, which can be found at https://www.youtube.com/c/Bowhead/videos...

  • Page 6: Description Of The Product

    The Bowhead Rogue is designed to increase users’ ability to access the outdoors and places that may have been previously out of reach by the user. The Rogue is an entry level off- road handcycle that features full suspension and also sports the Bosch Performance CX eMTB motor.

  • Page 7: Technical Data

    Table 1 Performance Line CX Motor Technical Data 2.4 Product Compliance The Bowhead Rogue and each OEM component complies with the Machinery Directive and Low Voltage requirements. See last page in this user manual for Declaration of Conformity Instructions / use 3.1 Electrical component instructions...
  • Page 8 3.1.2 Charging the battery while installed on bike • The Bowhead Rogue can accommodate up to two batteries, which can be charged simultaneously via the charge port located on the seat pan. • When the drive system is switched on, the display screen shows the charging process.
  • Page 9 Step 2: Once the pins are properly contacting the battery, gently slot the battery into its location under the Rogue seat base. Step 3: The keys are needed for both installation and removal. Turn the key and ensure you hear one “click”.
  • Page 10 • Pull the display forwards away from the contacts to the drive unit until it has released from its magnetic mount. • The system is switched off by removing the display. Pull the display (2) out of its mount (1) away from the contacts with the display blocking screw (3). 3.1.7 Using the USB port A USB connection is not a waterproof plug connection.
  • Page 11 Symbol Designation < Browse back button Select button > Browse forwards button Plus button Push assist button Minus button Table 2 Overview of the control panel...

  • Page 12: Preparation

    3. Remove all additional bubble, foam, or protective wrap from the bike and accessories. If you are located outside of North America, your Rogue will be shipped without batteries and a charger. You will be responsible for purchasing the required Bosch batteries and charger...
  • Page 13 4.1.4 Further unboxing notes: 1. Please ensure to open your Rogue’s crate from the front of the bike so that you can roll the bike forward out of the crate. Do not roll backwards out of crate. If you must remove the bike backwards from the crate, please be sure to get some assistance if needed and lift the front wheel while you pull the bike backwards out of the crate.

  • Page 14: How To Transport And Store The Product

    4.2.1 Weight of Bowhead Rogue for transport The total weight of the base model Rogue with two batteries is approximately 96lbs. This weight will fluctuate depending on accessories and upgrades. For example, the Titanium frame rails save approximately 6lbs. The weight of two Bosch 500 Power Tubes is 13lbs, so the Rogue will weigh approximately 82lbs if transporting without batteries.
  • Page 15 4. Remove the KIOX display, batteries, and accessories prior to transporting. 5. If transporting on the back of a vehicle, you must use a suitable bike rack or Bowhead approved system.
  • Page 16 • The optimal storage temperature for batteries is 22’C – 26’C. If your Rogue is to be removed from service for longer than four weeks, for the winter, for example, you need to prepare it for a break in operation.
  • Page 17 Using the steering lock-out pin The Rogue comes with a pin that is used to prevent the steering from moving when the bike is not being ridden. The pin should be installed while the bike in in storage, being transported, or while the rider is transferring in and out of the bike.
  • Page 18 Test the seating position and ensure you have achieved the optimal position. You should have a slight bend in your elbows throughout the crank rotation. Once the riding position has been confirmed, tighten the bolts to 10Nm.
  • Page 19 4.2.9 Adjusting the backrest 4.2.10 Adjusting the footrest...

  • Page 20: Front Wheel Installation And Removal

    4.3 Front wheel installation and removal...

  • Page 22: Rear Wheel Installation And Removal

    4.4 Rear wheel installation and removal...

  • Page 24: Adjusting The Brake Lever

    4.5 Adjusting the brake lever Brake failure due to incorrect setting If the pressure point is set with brakes where the brake linings and brake disc have reached their wear limit, the brakes may fail and cause an accident with injury. Before you set the pressure point, ensure the brake linings, and brake disc have not reached their wear limit.

  • Page 25: Commissioning

    Bowhead. • Mark the charger clearly to prevent mix-ups – with the Bowhead Universal Bike Code (UBC) for example. Only trained specialist staff and Bowhead builders may perform initial commissioning. Bowhead bikes will be delivered fully assembled, unless shipping to a trained technician who is capable of safe assembly.

  • Page 27: Operation/Use

    After the first few rides Re-torque wheels axle bolts initially, and then every 3 months or post-crash Squeeze brakes and attempt to roll Brakes the Rogue. The bike should be unable Every ride to roll while the brakes are engaged.
  • Page 28 The Bowhead Rogue is only designed to reach 32km/hour (Class 1) for short periods. The tires can fail if exposed to a continuous load. • Decelerate the Rogue using your brakes if you reach speeds greater than 32 KM/h or 20 mph.
  • Page 29 Gear shift Shifting gears correctly also makes your Rogue more efficient. It is best to set off and ride up hills using a lower gear and switch up a gear depending on the speed and terrain. It is recommended to shirt at the top of your rotation, where there is the least amount of power going into your cranks.

  • Page 30: Maintenance And Torque Specifications

    You can turn on the Bowhead Rogue by pressing the power button on the KIOX computer. Use the UP and DOWN arrows on the remote to change the assist levels. Use the LEFT and RIGHT arrows to view the various data screens.

  • Page 31: Installing New Grips

    1. Prepare the tools required (adjustable wrench and T25 Torx). 2. Remove the bolt securing the brake cable guide arm. 3. Remove the brake cable guide arm. 4. Remove the brake lever. 5. Use a soft cloth and adjustable flat edge pliers to hold onto the pedal axle as shown on the left.

  • Page 32: Torque Specifications For The Bowhead Rogue

    NOTE: New grips can be ordered directly from Bowhead. If you are modifying your own grips for install, be sure to align the holes properly. 6.4 Torque Specifications for the Bowhead Rogue 6.4.1 Axle & front caliper mounts...
  • Page 33 6.4.2 Rear caliper mounts 6.4.3 Footrest clamps...
  • Page 34 6.4.4 Water bottle mount bolts 6.4.5 Seat belt installation...
  • Page 35 6.4.6 Fasteners for adjusting seat width 6.4.7 Seat assembly adjustment bolts...
  • Page 36 6.4.8 Pedal and crank arm bolts 6.4.9 Bolts for replacing chain guards and KIOX mount bolts...
  • Page 37 6.4.10 Rear suspension assembly 6.4.11 Roll bar post clamps...
  • Page 38 6.4.12 Seat back 6.4.13 Brake splitter holder...
  • Page 39 6.4.14 Front and rear shock hardware 6.4.15 Cable guide install...
  • Page 40 6.4.16 Derailleur mounting 6.4.17 Rear wheel torque specs...
  • Page 41 6.4.18 Dropper post clamps 6.4.19 Bolts for replacing motor mounts and accessory mount...

  • Page 42: Cleaning & Scheduled Maintenance

    Cleaning & Scheduled Maintenance 7.1 Cleaning checklist Task Frequency Clean the cranks and grips After each ride Clean the shocks After each ride Clean the batteries Once a month Basic cleaning and preservation of all At least every six months components Clean the charger At least every six months...

  • Page 43: Electrical Components

    7.3 Electrical components Cleaning the Plugs and motor connections Do not remove plugs when your Rogue is below room temperature. The plastic becomes brittle and may break. Use extreme care as these plugs are small and delicate. Required tools and cleaning agents:...

  • Page 44: How To Clean The Product

    Water may enter the inside of the bearings if you use a pressure washer. This dilutes the lubricant inside, the friction increases and, as a result, the bearings are permanently damaged in the long term. Do not use a pressure washer on your Bowhead Rogue. Cleaning the drive elements 1.

  • Page 45: Troubleshooting & Repair

    Troubleshooting & Repair steps have been taken and has been repaired to factory standards. issues persist beyond the below solutions contact Bowhead immediately. 8.1 How to identify and solve problems Error Cause Solution Check that battery is installed correctly according to instructions on page 18.
  • Page 46 Check wiring for any damage Damage to wiring/cables. or disconnected plugs. Refer to wiring diagram on page 32, and contact Bowhead if issue persists. Adjust your shock sag. This should be set with the rider in the bike at 25% sag.

  • Page 47: Checking The Battery

    • Only operate the battery and accessories if they are in perfect condition. • Only use batteries which are approved for use on your Bowhead. • Do not use a battery with connecting cable or defective contacts. • If the battery becomes deformed or begins to smoke, keep at a safe distance, disconnect the power supply at the socket, and notify the fire service immediately.

  • Page 48: Recycling & Disposal

    • Faulty batteries are hazardous goods. Dispose of faulty batteries properly and as quickly as possible. • Store in a dry place until disposal. Never store in the vicinity of flammable substances. • Never open or repair the battery. • Charge the battery before each use.

  • Page 49: Declaration Of Conformity

    Declaration of Conformity...

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