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Lillbacka Powerco FINN-POWER P20NMS Manual

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RELEASED 05/2023
English
P20NMS | P32NMS | P20SCC | P32SCC

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Summary of Contents for Lillbacka Powerco FINN-POWER P20NMS

  • Page 1 RELEASED 05/2023 English P20NMS | P32NMS | P20SCC | P32SCC...

  • Page 2: Table Of Contents

    P20NMS - P32NMS - P20SCC - P32SCC CONTENTS 1 DISCLAIMER: ACTUATORS ........... 2 DISCLAIMER: SOFTWARE .
  • Page 3 P20NMS - P32NMS - P20SCC - P32SCC 11.1 TECHNICAL DATA P20NMS / P20SCC ..........11.2 TECHNICAL DATA P32NMS / P32SCC .

  • Page 4: Disclaimer: Actuators

    No part of this document may be reproduced, copied or transmitted in any form, electronically or digitally or in any other way without the written consent of Lillbacka Powerco. This includes photocopying, data storage and search engines. The material and contents of this document are subject to change without notice.

  • Page 5: Disclaimer: Software

    Retain this manual for future reference. No part of this document may be reproduced, copied or transmitted in any form, electronically or digitally or in any other way without the written consent of Lillbacka Powerco Ltd (hereinafter referred to as the “Company”). This prohibition also applies to photocopying, as well as data storage and retrieval systems.

  • Page 6: General

    P20NMS - P32NMS - P20SCC - P32SCC 3 GENERAL The following FINN-POWER crimping machine models are covered by these instructions: P20NMS P32NMS P20SCC P32SCC Crimping machines listed in the table are electrically powered hydraulic crimping machines for manufacturing hydraulic hose assemblies, as well as for other crimping. The crimping machines consists of a crimping unit and a hydraulic unit.

  • Page 7: Mounting

    P20NMS - P32NMS - P20SCC - P32SCC The protection is effective for months if the package is not opened. Once the package is opened, the wrapping film will lose its protective effect. If the machine is not commissioned, a new treatment of rust protection must be applied.
  • Page 8 P20NMS - P32NMS - P20SCC - P32SCC P20NMS, P32NMS, P20SCC & P32SCC P20NMS, P32NMS, P20SCC & P32SCC Bottom view Die set rack 05/2023 Page 7...

  • Page 9: Help Protect The Environment

    P20NMS - P32NMS - P20SCC - P32SCC 4 HELP PROTECT THE ENVIRONMENT 4.1 REUSING THE TRANSPORT PACKAGE The package protects the machine from being damaged during transport. The packages are made from biodegradable material that is suitable for reuse. By recycling the package materials, you can save on raw materials and reduce the amount of waste created.

  • Page 10: Warnings

    P20NMS - P32NMS - P20SCC - P32SCC 5 WARNINGS 5.1 GENERAL WARNINGS NOTE In FINN-POWER crimping machines, only use original FINN-POWER crimping die sets. Installing and using third-party die sets will void all warranties, and all liabilities will naturally be rejected. Third-party die sets are used at the operator’s own risk.

  • Page 11: Symbols

    P20NMS - P32NMS - P20SCC - P32SCC 5.2 SYMBOLS WARNING 1 Danger of crushing. Do not put your hands inside the dies when the motor is running. Make sure your hand does not get caught between the piece and the machine. DANGER! 2 DANGER! HIGH VOLTAGE The electrical housing must only be opened by a qualified electrician.
  • Page 12 P20NMS - P32NMS - P20SCC - P32SCC HAZARDOUS AREA/MARKING THE HAZARDOUS AREA HAZARDOUS AREA/MARKING THE HAZARDOUS AREA NOTE P20NMS, P32NMS, P20SCC & P32SCC 1. Warning 1 2. Warning 2 3. Warning 3 4. Warning 4 5. High pressure cylinders and pipes 6.

  • Page 13: Commissioning

    P20NMS - P32NMS - P20SCC - P32SCC 6 COMMISSIONING 6.1 FILLING THE OIL WARNING Use protective gloves when you handle oil! P20NMS, P20SCC, P32NMS & P32SCC The filter resides inside the tank. 1. Filter 2. Oil tank filling hole and cap 3.

  • Page 14: Lubrication

    Feed the supply cable through the guiding hole at the lower edge, and guide the cable into the housing via the lead-through bushing in the rear panel of the electric casing. Also refer to the section “Connecting hoses and cables”. Minimum cable size: Finn-Power P20NMS / P20SCC Voltage Cable 400 V...

  • Page 15: Quick Fix Package

    P20NMS - P32NMS - P20SCC - P32SCC Finn-Power P32NMS / P32SCC Voltage Cable 400 V 4 mm2 (AWG 12) 230 V 6 mm2 (AWG 10) Three-phase: Connect the phase conductors to the respective L1, L2 and L3 terminals on the disconnector. Connect the earth conductor to the earth terminal on the panel.

  • Page 16: Actuators - Ms Control

    P20NMS - P32NMS - P20SCC - P32SCC 6.5 ACTUATORS - MS CONTROL P20NMS & P32NMS 1. Crimping button (close dies) 2. Retraction button (open dies) 3. Emergency stop button 4. Main power switch 5. Crimping pedal controls (option) 6. Crimping diameter adjustment (MS control) The main operating location is in front of the control device.

  • Page 17: Actuators - Scc Control

    P20NMS - P32NMS - P20SCC - P32SCC 6.6 ACTUATORS - SCC CONTROL P20SCC & P32SCC 1. Retraction button (open dies) 2. Crimping button (close dies) 3. SCC control panel 4. Emergency stop button 5. Control panel ON/OFF 6. Main power switch 7.
  • Page 18 P20NMS - P32NMS - P20SCC - P32SCC NOTE During the initial crimping movements, the air in the cylinders may cause the piston/dies to move unevenly and at high speed. DUE TO POTENTIAL AND SUDDEN MOVEMENT OF THE DIES, THE OPERATOR MUST BE PARTICULARLY CAREFUL DURING THE FIRST CRIMPING OPERATIONS.

  • Page 19: Running In

    P20NMS - P32NMS - P20SCC - P32SCC 6.8 RUNNING IN The recommended running-in period for the machine is 50,000 cycles. During the running-in period, the sliding surfaces must be cleaned and inspected, and care must be taken to ensure there is enough lubricant on the sliding surfaces.

  • Page 20: Quick Start Guide

    P20NMS - P32NMS - P20SCC - P32SCC 7 QUICK START GUIDE 7.1 MS- CONTROLLER The MS controller enables the use of the crimping machine with the crimping and retraction buttons / crimping and retraction switch. The crimping machine contains a separate device, which is used to adjust the crimping diameter.
  • Page 21 P20NMS - P32NMS - P20SCC - P32SCC P20 series dies P32 series dies The die set table shows the number of the die sets and their crimping ranges. The top of the table shows the values set for the measuring device. The measurements in the grey area are not recommended. The crimping machine is factory-calibrated, so the setting 0,0 of the measuring device always corresponds to the smallest crimping diameter of the die set.

  • Page 22: Crimping - Scc Controller

    P20NMS - P32NMS - P20SCC - P32SCC 7.5 CRIMPING - SCC CONTROLLER WARNING CRUSHING HAZARD When you crimp a hose assembly, hold the hose assembly at a safe distance from the dies to avoid your hand being squeezed! Crimping - SCC Controller Initial settings: 1.
  • Page 23 P20NMS - P32NMS - P20SCC - P32SCC NOTE! If the die set on the machine is not suitable for the selected crimping diameter value, the die symbol on the crimping machine screen starts flashing. The flashing means that the die set has to be changed in order to perform crimpping to the set diameter.
  • Page 24 P20NMS - P32NMS - P20SCC - P32SCC Crimping 1. Make sure that the operating mode icon (1) at the bottom left of the screen indicates automatic mode. 2. Place the crimping piece between the dies (2). Be very careful when crimping. Hold the hose assembly at a safe distance, away from the dies.

  • Page 25: Selecting A Die Set

    P20NMS - P32NMS - P20SCC - P32SCC 8 SELECTING A DIE SET In FINN-POWER crimping machines, only use original FINN-POWER die sets. Installing and using third- party die sets will void all warranties, and all liabilities will naturally be rejected. Check the hose fitting manufacturer’s list for the correct crimping measurement for the fitting.

  • Page 26: 18013-Series Die Set

    P20NMS - P32NMS - P20SCC - P32SCC 8.2 18013-SERIES DIE SET 18013-series die set can be used e.g. with P20- series crimping machines. Die set number. Crimping range 18013/10 10..12mm 18013/12 12..14mm 18013/14 14..16mm 18013/16L 16..19mm 18013/19L 19..23mm 18013/23L 23..27mm 18013/27L 27..31mm 18013/31L...

  • Page 27: Replacing Individual Die Segments

    P20NMS - P32NMS - P20SCC - P32SCC NOTE WEAR SAFETY SHOES WHEN USING THE QUICK CHANGE TOOL. THERE IS THE RISK OF THE DIE SET FALLING FROM THE HANDS ON YOUR FEET. NOTE MAKE SURE THAT ALL OF THE FASTENING PINS ARE IN THE DESIGNATED HOLES TO AVOID DAMAGING THE MASTER DIES.
  • Page 28 P20NMS - P32NMS - P20SCC - P32SCC 3. Open finger guard, if installed (S-models/FP) 4. Pull the locking pin in the die by using the tool supplied with the machine (see the image). 5. Clean the master dies and replacement dies to ensure that no impurities or dirt remain between the surfaces.

  • Page 29: Preventive Maintenance And Maintenance Actions

    P20NMS - P32NMS - P20SCC - P32SCC 9 PREVENTIVE MAINTENANCE AND MAINTENANCE ACTIONS The following maintenance actions can be performed by the operator in accordance with the instructions below. However, electrical work and repairs, such as replacing seals or pumps, must only be performed by an authorised maintenance technician.

  • Page 30: Manual Lubrication

    P20NMS - P32NMS - P20SCC - P32SCC image1 image2 The inside of the crimping machine head can be cleaned with a small brush (image 1 and image 2) 9.2 MANUAL LUBRICATION Lubricate the inner surfaces of the conical flanges once per day using pressure-resistant FINN- POWER grease Apply the lubricant to the conical surfaces at the front and back of the die using a small brush.

  • Page 31: Changing The Filter

    P20NMS - P32NMS - P20SCC - P32SCC NOTE TREAT USED OIL AS REQUIRED BY LAW. P20NMS, P20SCC, P32NMS & P32SCC The filter resides inside the tank. 1. Empty the tank via the base plug (1). 2. Fill the oil tank to the middle of the dipstick marks of the filler coupling (2) 3.

  • Page 32: Replacing The Springs On The Master Dies

    P20NMS - P32NMS - P20SCC - P32SCC The filter insert must be replaced when the oil is changed! Open the filter cover. Remove the used filter cartridge. Install a new filter cartridge in place. Close the filter cover. Order number for the filter : P20NMS, P32NMS, P20SCC, P32SCC : 710424 The filter element number is also shown at the end of the element and on the return filter’s type plate.

  • Page 33: Crimping Machine Calibration - Ms Controller

    P20NMS - P32NMS - P20SCC - P32SCC 9.7 CRIMPING MACHINE CALIBRATION - MS CONTROLLER Calibration with MS control If present in the machine, unscrew the protective panel to detach it from the machine unit. 1. Perform calibration with a seamless Ø25mm steel pipe whose wall thickness is 2 mm.

  • Page 34: Troubleshooting

    P20NMS - P32NMS - P20SCC - P32SCC 10 TROUBLESHOOTING 10.1 IF THE MACHINE DOES NOT FUNCTION CORRECTLY NOTE If the instructions above do not help or if there are other problems with the machine, contact a maintenance technician. NOTE If you contact the machine manufacturer or importer due to operating or maintenance problems with the machine, remember to give the machine’s serial number and type of controller.
  • Page 35 P20NMS - P32NMS - P20SCC - P32SCC FAULT FINDING POSSIBLE CAUSE MEASURE - MS If the motor does not start 1. Main power switch at “0” position / Turn the main power switch to Battery not connected the “1” position 2.

  • Page 36: Appendices

    P20NMS - P32NMS - P20SCC - P32SCC 11 APPENDICES 11.1 TECHNICAL DATA P20NMS / P20SCC P20NMS / P20SCC Unit 3-phase 1-phase Capacity *) 1 ½" 1 ½" Crimping diameter interval *) Ø (mm) 10-61 10-61 Maximum opening/Diameter of the input channel mm Master die length Pump output Maximum pressure...

  • Page 37: Technical Data P32Nms / P32Scc

    P20NMS - P32NMS - P20SCC - P32SCC 11.2 TECHNICAL DATA P32NMS / P32SCC P32NMS / P32SCC Unit 3-phase 1-phase Capacity *) Crimping diameter interval *) Ø (mm) 10-87 10-87 Maximum opening/Diameter of the input channel mm Master die length Pump output 11,4 Maximum pressure Crimping force...

  • Page 38: Main Dimensions P20Nms & P32Nms

    P20NMS - P32NMS - P20SCC - P32SCC 11.3 MAIN DIMENSIONS P20NMS & P32NMS P20NMS P20NMS Crimping unit: Weight: kg Oil capacity: l P32NMS P32NMS Crimping unit: Weight: kg Oil capacity: l 05/2023 Page 37...

  • Page 39: Main Dimensions P20Scc & P32Scc

    P20NMS - P32NMS - P20SCC - P32SCC 11.4 MAIN DIMENSIONS P20SCC & P32SCC P20SCC P20SCC Crimping unit: Weight: kg Oil capacity: l P32SCC Page 38 05/2023...
  • Page 40 P20NMS - P32NMS - P20SCC - P32SCC P32SCC Crimping unit: Weight: kg Oil capacity: l 05/2023 Page 39...

  • Page 41: Warranty

    P20NMS - P32NMS - P20SCC - P32SCC 12 WARRANTY Lillbacka Powerco Ltd offers a warranty for the products it manufactures, covering raw materials or damage caused by manufacturing defects. During the warranty period, defective parts will be replaced by new ones or, whenever possible, defective parts will be repaired free of charge.

  • Page 42: Notes

    P20NMS - P32NMS - P20SCC - P32SCC 13 NOTES 05/2023 Page 41...

  • Page 43: Maintenance History

    P20NMS - P32NMS - P20SCC - P32SCC 14 MAINTENANCE HISTORY Date / pvm: 1. General visual inspection for external damages 2. Check of mechanics and crimping head 3. Check of hydraulics 4. Lubrication of crimping head 5. Oil change 6. Filter change Date / pvm: 1.
  • Page 44 P20NMS - P32NMS - P20SCC - P32SCC Date / pvm: 1. General visual inspection for external damages 2. Check of mechanics and crimping head 3. Check of hydraulics 4. Lubrication of crimping head 5. Oil change 6. Filter change Date / pvm: 1.
  • Page 45 P20NMS - P32NMS - P20SCC - P32SCC Date / pvm: 1. General visual inspection for external damages 2. Check of mechanics and crimping head 3. Check of hydraulics 4. Lubrication of crimping head 5. Oil change 6. Filter change Date / pvm: 1.

  • Page 46: Declaration Of Conformity - Ce

    LILLBACKA POWERCO OY Address Konepajantie 4, PO Box 1, FI-62301 HÄRMÄ, Finland Technical documentation manager Timo Taipalus, R&D Director, Lillbacka Powerco Oy PO Box 1, FI-62301 HÄRMÄ, Finland declare under our sole responsibility that the following crimping machine Type Serial number...

  • Page 47: Declaration Of Conformity - Ukca

    Serial Number: XXXXXXXXXX 2. Manufacturer: Name: LILLBACKA POWERCO OY Address: Konepajantie 4, PO Box 1, FI-62301 HÄRMÄ, Finland 3. This declaration is issued under the sole responsibility of the product manufacturer. 4. The object of the declaration described above is in conformity with the relevant UK Statutory Instruments and their...

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