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TORP TC500 User Manual

For surron light bee
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TORP TC500
CONTROLLER.
User Manual for Surron Light Bee

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Summary of Contents for TORP TC500

  • Page 1 TORP TC500 CONTROLLER. User Manual for Surron Light Bee...
  • Page 2 Stock Talaria MX3/MX4 motor Sotion 12kW (Hall/Encoder) TC500 controller is compatible with both versions of the stock display (L1 E & the off-road version). Both speed and distance are displayed on it. For the additional options, like battery monitoring and settings, you will have to use your smartphone or buy a Torp Display, which is sold separately.
  • Page 3 Keep in mind that Torp d.o.o. is not in any way responsible for any damages or injuries that might occur during the use of their products. Also, Torp d.o.o. is not liable for any legal implications regarding the use of our products on your vehicle.

  • Page 4: Installation

    WWW.TORPMOTORS.COM INSTALLATION. Before starting with the installation, drain the bike`s capacitors. Switch off the fuse Switch on the bike and wait for the capacitors to drain. Now you can start removing the stock SurRon controller and the battery from the frame, and lower the skid plate that covers the wiring.
  • Page 5 WWW.TORPMOTORS.COM WWW.TORPMOTORS.COM HOW TO APPLY THE DIELECTRIC GREASE TO THE MAIN CONNECTOR. SQUEEZE ALL THE DIELECTRIC GREASE FROM THE PACKAGE SPREAD IT EVENLY ON THE PINS OPEN HERE MAKE SURE THAT THE PRESS CONNECTOR IS PRESSED HARD! UNTIL YOU HEAR A CLICK! If you ever need to unplug the main connector in the future (and dielectric grease was previously applied) first clean...
  • Page 6 WWW.TORPMOTORS.COM Now you can start removing the stock SurRon controller and the battery from the frame, and lower the skid-plate that covers the wiring. Before starting with the installation, drain the bike`s capacitors. USE SMALLER BOLTS TO MOUNT THE CONTROLLER ON THE BIKE. STEP 1: Place the controller in a way that the holes on its back align with the upper holes on the bottom front of the frame.
  • Page 7 WWW.TORPMOTORS.COM STEP 3: There are 5 screws with washers already on the controller. Remove them from the controller and start connecting the controller to the phase motor wires. DON`T MESS THIS ONE UP! STEP 4: Connect the power and phase motor wires as shown in the picture using the screws with washers that you have removed from the controller in the previous step: Power Wires:...
  • Page 8 There is also a 3rd connector with a cap on it, to which the Torp Display is connected. The 4th connector can be used for the Thumb Throttle for regenerative braking.
  • Page 9 WWW.TORPMOTORS.COM STEP 7: Take the plastic shield that came with the controller and mount it by placing its lower part into the skid plate. STEP 8: Use the longer M6 screws and a larger hex key to fasten the shield to the frame. STEP 9: Put the battery back inside the frame.
  • Page 10 WWW.TORPMOTORS.COM STEP 10: Connect the battery to the battery power connector and the 6-pin connector. STEP 11: Turn the circuit breaker back on. Always use the Controller with the fuse/circuit breaker!

  • Page 11: How To Connect

    CALLIBRATION must be repeated after each firmware update! We suggest you always ride with the app set to the 1st screen. This is how the Torp Controller App will be able to recognize potential errors which will help our support team with...
  • Page 12 THE APP OVERVIEW. 1st Screen: GAUGE The TC500 controller is compatible with the stock SurRon display, where you will be able to track your speed and distance. However, we recommend using your smartphone as the display during the rides. The first screen serves as a gauge, showing all your riding information in real time.
  • Page 13 THE LIST OF WARNINGS AND ERRORS WWW.TORPMOTORS.COM Connect to the controller with the Torp App to see the Warning and Error messages on the 1st screen in the app. -KICKSTAND: Your kickstand is lowered. -OVERVOLTAGE: Battery voltage is above Lift it to start riding.
  • Page 14 WWW.TORPMOTORS.COM -CUTOFF THROTTLE: The throttle has been activated while the bike is being turned on. -1st solution: Release the throttle when turning on the bike; -2nd solution: Re-calibrate the throttle; -3rd solution: Check the wiring. -CUTOFF BATTERY TEMP: The battery has overheated.
  • Page 15 WWW.TORPMOTORS.COM 2nd Screen: PEAKS Check all the minimal and maximal values that occurred during your ride.
  • Page 16 WWW.TORPMOTORS.COM 3rd Screen: BATTERY INFO You will be able to see all the functions of this screen only with the stock SurRon battery and stock BMS. It also works with the bypassed battery, but with limited display of data (battery current, cycles and SOC will not be displayed correctly).
  • Page 17 We suggest you to use the settings that have been preset in the app by default. Note that the TC500 controller is not an original SurRon/Segway part, therefore you are using it strictly at your own risk. The damages that are caused by using the controller are solely your responsibility.
  • Page 18 WWW.TORPMOTORS.COM 7-Battery Type: TC500 controller is compatible with: -stock Surron Light Bee/Segway X260 battery, -custom 60V battery, -custom 66V battery and -custom 72V battery Select the battery you use and the controller will set the minimal and maximal voltage to the optimal values.
  • Page 19 Torp App to switch between modes. To change modes, press the "M" button on the display or tap the mode text at the top of the 1st screen of the Torp App. The Daily mode can be activated using this option.
  • Page 20 12-Subscreen: THROTTLE SETTINGS: Set the throttle response according to your preferences and calibrate the throttle. 1-Throttle response: Use the slider to adjust the throttle response. Slide the slider to the right, for a more agressive throttle response. 2-Throttle curve: Slide the slider and adjust the throttle input and output values, which affect the throttle behavior.
  • Page 21 You can check if you're in Stock Mode by looking at the bike's display or the first screen of the Torp app. Activate it using the Torp Display by holding the “M” button for 3 seconds or by enabling “Stock mode active at startup”.
  • Page 22 5th Screen: APP SETTINGS Use this screen to identify your controller and to adjust the general settings. This screen is also useful in case of controller malfunctions, since it allows you to share errors and ride logs with Torp support team. 1-General Information: Check the App and Controller Firmware versions and update them in case there is a newer version available.
  • Page 23 WWW.TORPMOTORS.COM 5-Scan Bluetooth: Use it to search and connect to your device. 6-Error: The list of all controller errors since the last time it was disconnected from the battery. This list is useful in determining the causes for controller malfunctioning. 7-Update Firmware: Check whether a new Firmware update for the controller or display is available.
  • Page 24 DISABLED List of the temperature sensors compatible with supported motors: LIGHT BEE/x260 - KTY 84/130 TORP TM25 / TM40 /TM50 / TM50Pro - PT 1000 ULTRA BEE - KTY 84/130 TALARIA MX3 - KTY 84/130 TALARIA MX4 - KTY 84/130 SOTION LIGHT BEE13KW - NTC 10K at 25°C and beta coefficient...
  • Page 25 *A Torp TC500 Controller can be also used with other batteries, but you should keep in mind that in this case the voltage of the fully charged battery should not...
  • Page 26 TORP DISPLAY AS A MODE BUTTON To use the Torp Display as a MODE BUTTON, you should go to the Settings Screen in the Torp App (4th screen), go to the PERIPHERALS and tap on the MODE BUTTON option at the bottom of the screen.

  • Page 27: Mode Button

    WWW.TORPMOTORS.COM WWW.TORPMOTORS.COM MAIN PAGE BATTERY VOLTAGE BATTERY STATE OF CHARGE CURRENT MODE CURRENT SPEED EFFICIENCY TRIP (KILOMETERS/MILES FROM STARTUP) SELECT/ CHANGE BUTTON MAIN PAGE MODE BUTTON MAIN PAGE BUTTONS (up and down arrows)
  • Page 28 Use the up and down arrows on the display to move through the screen of the display, and the ON/OFF button for changing the sub screen. Use the M button to change modes. Make sure that the Torp display is set as a Mode button in the Torp app.
  • Page 29 Use the +/- buttons to change pages on the display, the M button to change modes and the ON/OFF button for changing the sub screen (from 1/2 to 2/2). Make sure that the Torp display is set as a Mode button in the Torp app. TORP DISPLAY SETTINGS SCREEN Here you can set up your preferred speed units (mph/kmh), temperature units (°C/ °F),...
  • Page 30 WWW.TORPMOTORS.COM For additional support contact us through the support form located in the contact section of the official Torp website, or click on this link. Our team will get back to you with the solution as soon as possible.
  • Page 31 WWW.TORPMOTORS.COM TORP D.O.O.//Ribarska 1A, 51 000 Rijeka, Croatia//+385 95 5296 488// info@torp.hr 14.11.2024...