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TORP TC500 User Manual

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TORP
CONTROLLER.
User Manual

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Summary of Contents for TORP TC500

  • Page 1 TORP CONTROLLER. User Manual...
  • Page 2 SurRon/Segway X260 motors, manufactured after 2018 are compatible with the TC500 controller. TC500 controller is compatible with both versions of the stock display (L1 E & the off-road version). Both speed and the distance are displayed on it. For the additional options, like battery monitoring and settings, you will have to use your smartphone or buy a Torp Display, that is sold separately.
  • Page 3 WWW.TORPMOTORS.COM THE BOX CONSIST OF: -TC500 controller -Wire-harness -5 phase screws with washers -2 screws for fastening the controller to the bike`s frame -2 screws for installation of the plastic shield -2 hex keys -Shield -Short instructions All the settings and diagnostics are managed through an intuitive and easy-to use smartphone app for Android and IOS.

  • Page 4: Installation

    WWW.TORPMOTORS.COM INSTALLATION. Before starting with the installation, drain the bike`s capacitors. Switch off the fuse Switch on the bike and wait for the capacitors to drain. Now you can start removing the stock SurRon controller and the battery from the frame, and lower the skid-plate that covers the wiring.
  • Page 5 WWW.TORPMOTORS.COM STEP 3: There is a cable on the left of the controller. Stick it behind the controller. STEP 4: There are 5 screws with washers already on the controller. Remove them from the controller and start connecting the controller to the phase motor wires.
  • Page 6 WWW.TORPMOTORS.COM STEP 7: Put the bike`s skid-plate back to its original position by screwing back the top screws on each side. STEP 8: Use the wire harness that came with the controller to connect the controller to the bike. Connect the largest connector to the controller and the three smaller connectors to the bike`s wiring, in the same way the stock controller has been connected.
  • Page 7 WWW.TORPMOTORS.COM STEP 10: Use the longer M6 screws and a larger hex key to fasten the shield to the frame. STEP 11: Put the battery back to the frame. STEP 12: Connect the battery to the battery power connector and to the 6-pin connector.
  • Page 8 “Setting up the throttle” and “Calibration of hall sensors” sections of the manual and follow the instructions. We suggest you always ride with the app set to the 1s screen. This is how the Torp Controller App will be able to recognize potential errors which will help our support team with detecting...
  • Page 9 THE APP OVERVIEW. 1st Screen: GAUGE The TC500 controller is compatible with the stock SurRon display, where you will be able to track your speed and distance. However, we recommend using your smartphone as the display during the rides. The first screen serves as a gauge, showing all your riding information in real time.
  • Page 10 WWW.TORPMOTORS.COM THE LIST OF WARNINGS AND ERRORS -KICKSTAND: Your kickstand is lowered. -OVERVOLTAGE: Battery voltage is Lift it to start riding. above 90V. -CRASH SENSOR: Crash sensor activates -UNDERVOLTAGE: Battery voltage in case of a fall. Turn the bike off and dropped under the values set in the turn it back on after a few seconds to controller`s settings.
  • Page 11 WWW.TORPMOTORS.COM -CUTOFF THROTTLE: The throttle has been activated while the bike is being turned on. -1st solution: Release the throttle when turning on the bike; -2nd solution: Re-calibrate the throttle (see the "Setting up the Throttle" section of this document) ; -3rd solution: Check the wiring.
  • Page 12 WWW.TORPMOTORS.COM 2nd Screen: PEAKS Check all the minimal and maximal values that occurred during your ride.
  • Page 13 WWW.TORPMOTORS.COM 3rd Screen: BATTERY INFO You will be able to see all the functions of this screen only with the stock SurRon battery and stock BMS. It also works with the bypassed battery, but with limited display of data (battery current, cycles and SOH will not be displayed correctly).
  • Page 14 We suggest you to use the settings that have been preset in the app by default. Note that the TC500 controller is not an original SurRon/Segway part, therefore you are using it strictly at your own risk. The damages that are caused by using the controller are solely your responsibility.
  • Page 15 Setting the motor temperature to the red values can cause the motor to overheat and fail. 10-Kickstand and Crash sensor: The TC500 controller is compatible with stock SurRon Kickstand and Crash sensors. You can simply turn them on and off through the App.
  • Page 16 WWW.TORPMOTORS.COM 11-Kill Switch: Set whether or not you would like to use a kill- switch as a safety feature. You can choose between three different options: -Brake Lever: When you press the stock SurRon brake with the sensor, the throttle input will be disabled. -Mode &...
  • Page 17 Use this screen to identify your controller and to adjust the general settings. This screen is also useful in case of controller malfunctions, since it allows you to share errors and ride logs with Torp support team. 1-General Information: Check the App and Firmware version and update them in case there is a newer version available.
  • Page 18 WWW.TORPMOTORS.COM 5-Bluetooth Pass: In case you want additional protection for your controller, enter a Bluetooth password, which can be found on the controller`s label. Bluetooth pass will be required every time you will connect to the App with a new device. 6-Bluetooth Reconnect: The App is set to try to reconnect to the controller every 10 seconds.
  • Page 19 *A Torp Controller can be also used with other batteries, but you should keep in mind that in this case the voltage of the fully charged battery should not be above 84V, and minimal battery voltage should not be less than 36V.
  • Page 20 (see the STEP 5 of the "Installation" section of this document). For additional support contact us at: support@torp.hr Send us a detailed description of the error, with photos and videos and our team will get back to you with the solution.
  • Page 21 WWW.TORPMOTORS.COM TORP D.O.O.//Tina Ujevića 41, Rijeka, Croatia//+385 95 5296 488// info@torp.hr 27.7.2022...