Schako REVEN X-CYCLONE CE-XSC Series Operating And Maintenance Instructions Manual

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X-CYCLONE® CE-XSC Series

Operating and Maintenance Instructions

Models CE10-1-XSC, CE10-2-XSC, CE10-3-XSC, CE17-1-XSC, CE17-2-XSC,

CE17-3-XSC, CE25-1-XSC, CE25-2-XSC, CE25-3-XSC

Order No.

As of August 2023

Manufacturer

Rentschler REVEN GmbH

Ludwigstrasse 16–18

74372 Sersheim · Germany

Phone: +49 7042 373-0

www.reven.de

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Page 1 X-CYCLONE® CE-XSC Series Operating and Maintenance Instructions Models CE10-1-XSC, CE10-2-XSC, CE10-3-XSC, CE17-1-XSC, CE17-2-XSC, CE17-3-XSC, CE25-1-XSC, CE25-2-XSC, CE25-3-XSC Order No. Manufacturer Rentschler REVEN GmbH Ludwigstrasse 16–18 Phone: +49 7042 373-0 74372 Sersheim · Germany www.reven.de As of August 2023...
Page 2: Table Of Contents
Contents Contents General Description ................Safety Notices .................. WARNING ..................Installation of the Equipment ............Detailed Description of the Device and its Functions ......Technical Data ................. Electrical Connection ............... Cleaning and Maintenance ............... Spare Parts List ................Accessories ..................Manufacturer’s Declaration ............
Page 3: General Description
General Description The air cleaners of the X-CYCLONE® CE-XSC series have The high-performance air cleaner is designed as a multi- been developed, designed and manufactured in compli- stage system and delivered ready for connection. The fan ance with EC Directives. is integrated into the device.
Page 5: General Notices
Installation of the Equipment I General notices Mounting/installation of the device Fastening points for suspension lugs are provided inside the device to facilitate transport and installation. To fit the suspension lugs, remove the exhaust lid and the sound-absorbing mat. Suspension lugs can be ordered optionally. •...
Page 6: Installation Of The Equipment Ii
Installation of the Equipment II Fixing the device Choose the place of installation. Consider the load-bearing capacity of the processing machine, when installing the device directly on top of it. If you install the device directly on top of the machine, line up the hole pattern and drill accordingly.
Page 7: Suction Opening
Installation of the Equipment III Suction opening Determine the position of the suction opening. Line up the hole and cut it out (diameter, see the technical details on page 16). Drill the rivet holes for the collar. Apply adhesive and fix the collar with rivets. Mount the (optional) Extraction Kit II or fit the pipework.
Page 8 Installation of the Equipment IV Connection of the drain pipes Connection of a siphon The connections to the device must be sealed The dimensioning of the siphon with respect to the airtight in order to ensure the perfect function of the sizes specified for a and b is described below: separator.
Page 9 Installation of the Equipment V Incorrectly connected drain lines ATTENTION: Never connect the liquid drains to each other. The left socket may only be opened to clean the fan chamber and must be closed afterwards (see page 29). ATTENTION: Never connect them horizontally. ©...
Page 10 Detailed Description of the Device and its Functions I Details of the Device Maintenance door Fan motor underneath the cover Sound-absorber top unit Functional indicator High-voltage status indicator Air intake Nameplate Main switch on/off Inspection glass Safety switch Drain tap Collecting pan Device/ installation supports Rack 1...
Page 11: Detailed Description Of The Device And Its Functions
Detailed Description of the Device and its Functions II Variable frequency drive The X-CYCLONE® CR-XSC devices are fitted with a modern variable frequency drive. The variable frequency drive offers plug-and-play options providing for fast commis- sioning, maximum flexibility and a lead in competition. Functional indicator An LED indicates the degree of contamination of the separator and the agglomerator:...
Page 12: High-Voltage Module
Detailed Description of the Device and its Functions III High-voltage module The required high-voltage has been pre-set and measured at the factory. ATTENTION: Any modification of the high-voltage settings is not per- mitted and will result in a reduced function or the total failure of the module.
Page 13 Detailed Description of the Device and its Functions IV Fig.: X-CYCLONE® CE17-3-XSC with three precipitators, an aerosol separator with tested flame-arresting capability, and an agglomerator. © Operating and Maintenance Instructions X-CYCLONE® CE-XSC Series...
Page 14 Detailed Description of the Device and its Functions V X-CYCLONE® Aerosol Separator The patented X-CYCLONE® Aerosol Separators made by Rentschler REVEN are capable of separating particles of any size down to 0.01 µm with a very high degree of efficiency (oil and emulsion mists). ATTENTION: Gaseous substances cannot be separated, however.
Page 15 Detailed Description of the Device and its Functions VI Electrostatic precipitators Intensive testing and measuring work based on the above- mentioned parameters revealed that the high-voltage level of 6 kV to 7 kV that we selected and use at present pro- The function of the precipitators in the X-CYCLONE®...
Page 16: Technical Data
Technical Data X-CYCLONE® CE-XSC series Type of device Airflow rate Precipita- Length L Width W Height H Connection Weight X-CYCLONE® in m³/h in mm in mm in mm DN in mm in kg (approx.) CE10-1-XSC 1000 1500 1335 CE10-2-XSC 1000 1500 1540 CE10-3-XSC...
Page 17 Electrical Connection I General notices Observe and check the direction of rotation of the fan Any work on electrical components/units may only be car- electrically skilled personnel ried out by and must comply The shape and direction of rotation of the fan ensure that with applicable regulations.
Page 18: Electrical Connection Ii
Electrical Connection II How to proceed when the functional indicator indicates a malfunction To protect the X-CYCLONE® CE-XSC Air Cleaner, it is fitted with a variable frequency drive. This drive protects the motor against short-circuit current and overcurrent. If the functional indicator turns red and starts flashing or the device shuts off there is a malfunc- tion of the variable frequency drive.
Page 19: Troubleshooting
Electrical Connection III Troubleshooting Malfunction Cause Remedy The device does not run, the sig- The power supply was interrupt- Check electrical connections. nal lamps are off. Check the fuse. The functional indicator is lit red The maintenance door is not or Close and lock the maintenance door properly.
Page 20 Electrical Connection IV Variable frequency drive GD20 Open Loop Control Structure Display Keyboard I/O terminals below the cover Power supply on the underside Opening for cooling purposes Variable frequency drive Definition Simplified scheme A variable frequency drive is a current converter that generates an alternating voltage with variable frequen- cy and amplitude from alternating voltage for the direct supply of electrical machines such as three-phase motors.
Page 21 Electrical Connection V Circuit Diagram (Standard) optional with start/stop, COM, full load and trouble signalisation © Operating and Maintenance Instructions X-CYCLONE® CE-XSC Series...
Page 22: Cleaning And Maintenance Of The Device
Cleaning and Maintenance I Cleaning and maintenance of the device Legionella Cleaning and maintenance of the device should be carried out at regular intervals • to prevent the growth of harmful bacteria or fungi, and • to ensure the proper functioning and long service life of the unit.
Page 23: Cleaning And Maintenance Ii
Cleaning and Maintenance II Cleaning and maintenance Reinstallation of the precipitators of the precipitators When you insert the precipitators make sure that the air- In order to ensure the perfect operation of the electro- flow direction arrow points towards the motor. static precipitators in the long term, they should be inspected at least once a week and cleaned if necessary.
Page 24 Cleaning and Maintenance III Follow the steps below when cleaning of the precipitators Be careful when extracting the precipitators! Check also the cleanliness of the insulators. The collection plates might be damaged. Remove any dirt! Connect one-inch socket of the drain. Handle the collector plates appropriately to Spray a suitable fat solvent onto all contamina- avoid any damage.
Page 25 Cleaning and Maintenance IV Apply the same cleaning procedure to the col- After cleaning and rinsing, dry the collector with lection plates and ionisation wires. compressed air. Do not apply compressed air directly to the ion- isation wires. This can damage them. Let the cleaning agent act for 10 minutes and clean them with a smooth paintbrush.
Page 26 Cleaning and Maintenance V Repeat cleaning if necessary. Spray cleaning Clean the filter tops and bottoms before rein- agent onto the precipitator... serting the precipitators. Connect one-inch socket of the drain. …allow the agent to react... ATTENTION: Reinstall the precipitators carefully. The collection plates might be damaged.
Page 27 Cleaning and Maintenance VI Cleaning and maintenance of the separa- tor and the agglomerator If the X-CYCLONE® Aerosol Separator or the agglomerator show strong contamination in the form of gumming or filter caking, they should be cleaned with the help of a high-pressure cleaner or an industrial washing machine.
Page 28 Cleaning and Maintenance VII Cleaning of the sound absorber The sound-absorber unit, which is firmly attached to the device, can be removed by opening the four quick-release fasteners. The sound-absorbing mat underneath the lid must be washed or replaced if required. The sound-absorbing mat fulfils two different functions: Soundproofing...
Page 29 Cleaning and Maintenance VIII Checking the liquid level Cleaning the fan chamber in the collecting pan Check the cleanliness of the fan chamber during each ATTENTION: maintenance operation. The cleanliness of the fan is of At the latest when the liquid level is visible halfway up particular importance.
Page 30: Checking The Door Seal
Cleaning and Maintenance IX Checking the door seal Completing the maintenance work The door seal of the X-CYCLONE® CE-XSC devices is affected After you have finished all maintenance work, reinstall the by ageing. contact protection of the fan chamber and close the main- If any leakage, age hardening or damage becomes tenance door.
Page 31 Cleaning and Maintenance X Inspection point Case of application Maintenance interval 1 week Once a Every 6 Every 12 Every 24 Every 60 after com- week months months months months missioning Drain facilities - Leakage - Drain coolant from the collecting pan - Clean the collecting pan Safety devices - Fan contact protection installed...
Page 32 Cleaning and Maintenance XI Inspected on Inspected on Inspection point Operating hours date/signature date/signature Precipitator unit Drain facilities Safety devices Suction line Housing Fan chamber/ Agglomerator/ aerosol separator Door seal Sound-absorbing mat Safety testing © Operating and Maintenance Instructions X-CYCLONE® CE-XSC Series...
Page 33 Cleaning and Maintenance XII Inspected on Inspected on Inspection point Operating hours date/signature date/signature Precipitator unit Drain facilities Safety devices Suction line Housing Fan chamber/ Agglomerator/ aerosol separator Door seal Sound-absorbing mat Safety testing © Operating and Maintenance Instructions X-CYCLONE® CE-XSC Series...
Page 34 Cleaning and Maintenance XIII Inspected on Inspected on Inspection point Operating hours date/signature date/signature Precipitator unit Drain facilities Safety devices Suction line Housing Fan chamber/ Agglomerator/ aerosol separator Door seal Sound-absorbing mat Safety testing © Operating and Maintenance Instructions X-CYCLONE® CE-XSC Series...
Page 35 Spare Parts List I Item no. Designation Suitable for Order no. X-CYCLONE® CE10-1-XSC Fan motor X-CYCLONE® CE10-2-XSC 90 - 3 02 01 X-CYCLONE® CE10-3-XSC X-CYCLONE® CE17-1-XSC Fan motor X-CYCLONE® CE17-2-XSC 90 - 3 03 05 X-CYCLONE® CE17-3-XSC X-CYCLONE® CE25-1-XSC Fan motor X-CYCLONE®...
Page 36: Spare Parts List Ii
Spare Parts List II Item no. Designation Suitable for Order no. Sound-absorbing mat X-CYCLONE® CE17-3-XSC 90 - 3 50 23 Sound-absorbing mat X-CYCLONE® CE25-1-XSC 90 - 3 50 24 Sound-absorbing mat X-CYCLONE® CE25-2-XSC 90 - 3 50 28 Sound-absorbing mat X-CYCLONE®...
Page 37 Spare Parts List III Item no. Designation Suitable for Order no. Relais, 24 V all types 90 - 2 30 43 X-CYCLONE® CE10-1-XSC X-CYCLONE® CE10-2-XSC X-CYCLONE® Extraction Kit II, DN 200, X-CYCLONE® CE10-3-XSC 60 - 1 04 02 2 m extraction hose, 2 pcs. hose clamps X-CYCLONE®...
Page 38 Spare Parts List IV Item no. Designation Suitable for Order no. X-CYCLONE® CE10-1-XSC X-CYCLONE® CE10-2-XSC Stainless steel mesh insert, X-CYCLONE® CE10-3-XSC On request condenser, Ø 200 mm x length 150 mm* X-CYCLONE® CE17-1-XSC X-CYCLONE® CE17-2-XSC X-CYCLONE® CE17-3-XSC X-CYCLONE® CE25-1-XSC Stainless steel mesh insert, X-CYCLONE®...
Page 39 Spare Parts List IV Item no. Designation Suitable for Order no. Particulate air filter as spare* X-CYCLONE® CE25-2-XSC 65 - 5 44 81 Particulate air filter top unit* X-CYCLONE® CE25-3-XSC 65 - 5 45 15 Particulate air filter as spare* X-CYCLONE®...
Page 40: Accessories
Accessories Particulate air filter top unit High-performance after-filter for air extracted from processing operations running in oil and/or processes with high smoke generation. REVEN® Pipe For high oil and water vapour concentrations. © Operating and Maintenance Instructions X-CYCLONE® CE-XSC Series...
Page 41: Manufacturer's Declaration
Manufacturer’s Declaration Declaration of Conformity in accordance with the standards EC Machinery Directive 2006/42/EC and the EU EMC Directive 2014/30/EU We hereby declare that the design and construction of this device as delivered complies with the above-mentioned directives. Designation: X-CYCLONE® CE-XSC CE10-1-XSC, CE10-2-XSC, CE10-3-XSC, Models CE17-1-XSC, CE17-2-XSC, CE17-3-XSC, CE25-1-XSC, CE25-2-XSC, CE25-3-XSC...

This manual is also suitable for:

Reven x-cyclone ce10-1-xsc Reven x-cyclone ce10-2-xsc Reven x-cyclone ce10-3-xsc Reven x-cyclone ce17-1-xsc Reven x-cyclone ce17-2-xsc Reven x-cyclone ce17-3-xsc ... Show all

Schako REVEN X-CYCLONE CE-XSC Series Operating And Maintenance Instructions Manual

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