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Northern Lights GEM Series Assembly Instructions Manual

Sound enclosure
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M843NW3
GEM Series Sound Enclosure
• P/N 06-73150
Assembly Instructions
www.northern-lights.com

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Summary of Contents for Northern Lights GEM Series

  • Page 1 M843NW3 GEM Series Sound Enclosure • P/N 06-73150 Assembly Instructions www.northern-lights.com...
  • Page 2 4420 14th Avenue NW Seattle, WA 98107 Tel: (206) 789-3880 Fax: (206) 782-5455 Copyright ©2020 Northern Lights, Inc. All rights reserved. Northern Lights™, and the Northern Lights logo are trademarks of Northern Lights, Inc. Printed in U.S.A. LIT NO.: L834 11/22...

  • Page 3: Specifications

    M843NW3 GEM Sound Enclosure p/n 06-73150 ITEM # DESCRIPTION NLI P/N NOTES Junction box bridge cover assembly 06-73111 Rear panel assembly 06-73161 Right side bottom valence assembly 06-73162 Left side bottom valence assembly 06-73132 Front bottom valence assembly 06-73165 Non-service side panel assembly 06-73163 Service side aft assembly 06-73106...
  • Page 4 Prior to assembly, inspect all components for damage. Report any damage to the shipping company. Check the packing list in the back of this manual to be sure all parts are included. Note: The Generator set features a single point lifting eye. However, the generator may still possess original factory lifting points, which need to be loosened and rotated down, until they are below the highest point of the engine.
  • Page 5 INSTALL REAR PANEL ASSEMBLY (ITEM #1) TO REAR OF BASE FRAME. ALIGN MOUNTING TABS TO TAPPED HOLES ON TOP OF THE BASE FRAME. (SEE DETAIL A.) INSTALL THE SNORKEL RECIEVER SEAL (ITEM #11) TO THE REAR PANEL TO CLOSE THE GAP AT THE SNORKEL BOX /GENERATOR END BELL CLEARANCE.
  • Page 6 Install connections for exhaust, AC power leads, DC control cables, Battery leads and water through the holes in the rear panel as shown above and described below. Connect the genset's 2" OD exhaust elbow to the exhaust system of the vessel. Connect the sea water pump inlet to the the vessel's water inlet.
  • Page 7 PIN LOCKING HOLES. ALIGN THE PINS AT THE END OF THE LOWER VALENCE PANEL ASSEMBLY . PUSH TOGETHER FIRMLY UNTIL IT SNAPS IN PLACE. DETAIL A NOTE: RIGHT SIDE LOCKING PINS VALENCE HAS 2X 10-32 CAGED NUTS INSTALLED DETAIL B AT THIS LOCATION.
  • Page 8 NON-SERVICE SIDE PANEL ASSEMBLY (ITEM#5) POSITION PANEL ON LEFT SIDE, NOTE CAPTIVE THUMBSCREW AT TOP OF REAR PANEL ALIGNS TO RIVET NUT IN TOP CORNER FACE OF SIDE PANEL. (DETAIL A) SCREW ROD ACTUATOR WHEEL. OPERATES THE SCREW ROD. ROTATE CLOCKWISE TO ENGAGE SIDE PANEL TO BASE PANEL.
  • Page 9 ! CUSTOMER MUST INSTALL THE LEAK ALARM LIGHT NOTE ORIENTATION: +(POSITIVE POLARITY) BEFORE INSTALLING THIS PANEL TO THE ENCLOSURE ASSEMBLY ! MUST BE ON TOP. ITEM IS PROVIDED LOOSE IN BAG WITH ELECTRICAL CONNECTION UNSCREW RETAINER NUT, INSERT LIGHT THRU HARNESS.
  • Page 10 SOUND SHIELD WIRE HARNESS INSTALLATION PRE-INSTALLED SHIPPED LOOSE STEP 1 EMERGENCY STOP SWITCH LEAK ALARM LIGHT CONNECT SOUND SHIELD WIRE HARNESS TO NOTES: EMERGENCY STOP SWITCH AND LEAK ALARM LEAK ALARM LIGHT WILL NOT LIGHT AS SHOWN IN DETAIL A AND DETAIL B. OPERATE IF POLARITY IS SWITCHED.
  • Page 11 #10-32 S/S CAGED NUT #10-32 S/S CAPTIVE SCREW DETAIL A FOLLOWING THE COMPLETE CONNECTION OF THE SHIELD'S WIRE HARNESS ASSEMBLY (ITEM#12) , INSTALL THE SERVICE SIDE AFT PANEL ASSEMBLY (ITEM#6). THE PANEL'S CAPTIVE SCREWS ALIGN TO CORRESPONDING CAGED NUTS WITHIN THE LOWER SIDE VALENCE AND REAR PANEL FLANGES.
  • Page 12 ATTACH FRONT PANEL ASSEMBLY (ITEM #8) TWO UPPER CAPTIVE THUMBSCREWS (SEE DETAILS A AND B). (FRONT AND REAR) POSITION PANEL AS SHOWN AND HAND TIGHTEN CAPTIVE THUMBSCREWS TO ENGAGE AND SECURE THE FRONT PANEL TO THE LEFT SIDE PANEL AND FRONT LOWER VALENCE.
  • Page 13 CAPTIVE THUMBSCREW CAPTIVE THUMBSCREW AFT POSITION FORWARD POSITION SEAL BAR ASSEMBLY (ITEM #9) DETAIL A DETAIL B INSTALL SEAL BAR ASSEMBLY (ITEM #9) TO CAPTIVE NUT RECEPTACLES LOCATED AT FRONT PANEL AND SERVICE SIDE AFT PANEL FLANGES. HAND TIGHTEN THUMBSCREWS FOM THE INTERIOR SPACE OF THE SHIELD.
  • Page 14 SERVICE SIDE PANEL ASSEMBLY (ITEM #7) INSTALL PANEL INTO LOCATOR PIN RECEPTACLES (SEE DETAIL A) AND SECURE WITH RING LATCH. PANEL LATCH IS PRE-ADJUSTED AT FACTORY. ADDITIONAL PAWL ADJUSTMENT REQUIRES A 13mm WRENCH OR SOCKET. LOCATOR PIN RECEPTACLE DETAIL A...
  • Page 15 SERVICE SIDE PANEL ASSEMBLY (ITEM #7) INSTALL PANEL INTO LOCATOR PIN RECEPTACLES (SEE DETAIL A) AND SECURE WITH RING LATCH. PANEL LATCH IS PRE-ADJUSTED AT FACTORY. ADDITIONAL PAWL ADJUSTMENT REQUIRES A 13mm WRENCH OR SOCKET. LOCATOR PIN RECEPTACLE DETAIL A...
  • Page 16 RING LATCH GRIP ADJUSTMENT INSTRUCTIONS LATCH PAWL TOP NUT PAWL SLOT STAR WASHER SOME MODELS USE BOTTOM NUT THIS SURFACE TO LATCH LATCH SHAFT SOUND FOAM OMITTED FOR VIEW CLARITY ALL LATCHES ARE PRE-ADJUSTED FROM FACTORY. IN THE EVENT A LATCH REQUIRES ADJUSTMENT, FOLLOW THESE STEPS: NOTE THE INTERFERENCE, OR REASON WHY THE LATCH PAWL WILL NOT ENGAGE THE PAWL SLOT.
  • Page 17 SIPHON BREAK PENETRATIONS (SHOWN PLUGGED) NON-SERVICE SIDE PANEL ASSEMBLY OUT FROM SIPHON BREAK TO HEAT EXCHANGER INLET TO SIPHON BREAK FROM RAW WATER PUMP OUTLET IF YOU HAVE CHOSEN TO INSTALL A SIPHON BREAK: Note the two plugged holes in the upper left corner on the Non-service side panel. Reference the plumbing diagram in the mounting and exhaust sections of the IM-1000 Installation manual.

  • Page 18: Packing List

    PACKING LIST ITEM#2 RIGHT SIDE BOTTOM VALENCE ASSEMBLY 06-73162 QTY: 1 ITEM#0 JUNCTION BOX BRIDGE COVER ASSY 06-73111 QTY: 1 ITEM#3 LEFT SIDE BOTTOM VALENCE ASSEMBLY 06-73132 QTY: 1 ITEM#9 SEAL BAR ASSEMBLY 06-73100 QTY: 1 06-73110 ITEM#1 REAR PANEL ASSEMBLY ITEM#4 FRONT BOTTOM VALENCE ASSEMBLY 06-73161 QTY: 1 06-73165 QTY: 1...

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