Northern Lights GEM Series Assembly Instructions Manual
Sound enclosure
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Summary of Contents for Northern Lights GEM Series
- Page 1 M864W3 GEM Series Sound Enclosure Assembly Instructions 06-78700 M864W3 GEM COVER PAGE www.northern-lights.com...
- Page 2 4420 14th Avenue NW Seattle, WA 98107 Tel: (206) 789-3880 Fax: (206) 782-5455 Copyright ©2020 Northern Lights, Inc. All rights reserved. Northern Lights™, and the Northern Lights logo are trademarks of Northern Lights, Inc. Printed in U.S.A. LIT NO.: L817 7/19...
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Page 3: Specifications
M864W3 GEM Sound Enclosure ITEM # DESCRIPTION NLI P/N NOTES Rear panel assembly 06-78703 M8 flat washer 15-11000 loose, bagged M8 lock washer 15-00705 loose, bagged M8 hex head capscrew 12-00776 loose, bagged Service side bottom valence assembly 06-78707 Non-service side bottom valence assembly 06-78709 Front bottom valence assembly 06-78719... - Page 4 Prior to assembly, inspect all components for damage. Report any damage to the shipping company. Check the packing list in the back of this manual to be sure all parts are included. Note: The Generator set may still possess original factory lifting points. These lifting points will need to be loosened and rotated down, below the highest point of the engine.
- Page 5 06-78700 M864W3 GEM Bottom of page 2. STEP 1. INSTALL REARPANEL ASSEMBLY (ITEM #1) M8 HEX HEAD CAPSCREW (ITEM #4 ) TO THE BACK FACE OF THE GENSET BASE. ALIGN SLOTS IN TAB TO BASE FRAME HOLES. SECURE WITH HARDWARE, ITEMS 2,3, AND 4. DETAIL A M8 LOCK WASHER (ITEM #3) M8 FLAT WASHER (ITEM #2)
- Page 6 06-78700 M864W3 GEM Page 3. NOTE PRE-INSTALLED PINS. GUIDE THESE INTO CORRESPONDING HOLES IN REAR PANEL/FRONT LOWER VALENCE PANEL. PUSH FIRMLY TO SNAP INTO PLACE. DISPLACED PINS MAY BE RE-SEATED USING A LONG TOOL SUCH AS A SCREW DRIVER OR PRY BAR FROM THE INSIDE.
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Page 7: Rear Panel
STEP 7. CONNECT YOUR GENERATOR TO THE VESSEL Install connections for exhaust, AC power leads, DC control panel leads, battery and water inlet through holes in the rear panel REAR PANEL as shown in the drawing and as described below: STEP 7. - Page 8 06-78700 M864W3 GEM Page 5. THUMB SCREW A DETAIL G THUMB SCREW A THUMB SCREW B THUMB SCREW B STEP 8. INSTALL NON-SERVICE SIDE PANEL (ITEM#8). PANEL ATTACHES TO REAR PANEL AND LOWER VALENCE WITH THUMB SCREWS "A" AND "B". WITH PANEL IN PLACE USE THUMB SCREW "A"...
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Page 9: Locator Pins
06-78700 M864W3 GEM Page 6. THUMB SCREW A ITEM#10 DETAIL H STEP 9. INSTALL FRONT PANEL ASSEMBLY (ITEM#10) POSITION FRONT PANEL ON TOP OF THE FRONT LOWER VALENCE. NOTE THE PINS IN THE BOTTOM OF THE FRONT PANEL ALIGN TO HOLES IN THE LOWER VALENCE. ENGAGE, AND SECURE TO THE SIDE PANEL WITH THUMB SCREW 'A' (DETAIL H) AND THUMB SCREW 'A' IN BOTTOM FLANGE INSIDE THE FRONT PANEL (DETAIL I) . -
Page 10: Emergency Stop Terminals
06-78700 M864W3 GEM Page 7 ITEM #9. STEP 10 PRIOR TO INSTALLING THE SERVICE SIDE AFT PANEL (ITEM#9) THE LEAK ALARM LIGHT AND CONNECTING HARNESS (ITEM#16) MUST BE INSTALLED. START WITH THE ALARM LIGHT, THEN FOLLOW WITH THE HARNESS AS SHOWN IN THE FOLLOWING ILLUSTRATIONS. EMERGENCY STOP TERMINALS PRE-INSTALLED EMERGENCY STOP SWITCH LEAK ALARM LIGHT MOUNTING HOLE... - Page 11 SHIPPED LOOSE PRE-INSTALLED LEAK ALARM LIGHT EMERGENCY STOP SWITCH STEP 11 CONNECT SOUND SHIELD WIRE HARNESS TO NOTE RED LEAD EMERGENCY STOP SWITCH AND LEAK ALARM LEAK LIGHT AS SHOWN IN DETAIL A AND DETAIL B. OPER SHIPPED LOOSE SOUND SHIELD WIRE HARNESS RED LEAD (+) SHIPPED LOOSE PRE-INSTALLED...
- Page 12 06-78700 M864W3 GEM Page 9 THUMB SCREW A STEP 11 STEP 14 INSTALL SEAL BAR ASSEMBLY (ITEM#11). LOCATE BAR TO CORRESPONDING HOLES AND SECURE WITH THUMB SCREW 'A', FOUR PLACES. HAND TIGHTEN FIRM, DO NOT USE TOOLS. ITEM #11 DETAIL M...
- Page 13 06-78700 M864W3 GEM Page 10. STEP 15 STEP 12 INSTALL THE TOP PANEL ASSEMBLY (ITEM#12). NOTE THAT THE PANEL HAS LOCATING PINS UNDER THE MATING FLANGE ( 6 TOTAL). ALIGN THESE WITH THE CORRESPONDING HOLES ON THE TOP OF THE FRONT AND REAR PANELS ASSEMBLIES. REFER TO DETAILS 'N' AND 'O'. THE RING LATCHES ARE FACTORY PRESET BUT OCCASIONALLY REQUIRE SOME ADJUSTMENT.
- Page 14 06-78700 M864W3 GEM Page 10. STEP 16 STEP 13 ITEM #13 INSTALL THE SERVICE SIDE PANEL ASSEMBLY (ITEM#13). NYLON LOCATOR PINS GUIDE THE BLACK NYLON LOCATOR PINS ON PANEL (ITEM#13) INTO THE CORRESPONDING SLOTS ON THE LOWER VALENCE. TWIST RING LATCH TO CLOSE AND LOCK.
- Page 15 06-78700 M864W3 GEM Page 12. RING LATCH GRIP ADJUSTMENT INSTRUCTIONS LATCH PAWL TOP NUT PAWL SLOT STAR WASHER SOME MODELS USE BOTTOM NUT THIS SURFACE TO LATCH LATCH SHAFT SOUND FOAM OMITTED FOR VIEW CLARITY ALL LATCHES ARE PRE-ADJUSTED FROM FACTORY. IN THE EVENT A LATCH REQUIRES ADJUSTMENT, FOLLOW THESE STEPS: NOTE THE INTERFERENCE, OR REASON WHY THE LATCH PAWL WILL NOT ENGAGE THE PAWL SLOT.
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Page 16: Rear Panel View
06-78700 M864W3 GEM Page 13 IN FROM VENTED LOOP FROM SEA WATER PUMP OUTLET TO SIPHON BREAK FROM SIPHON BREAK TO HEAT EXCHANGER INLET OUT TO VENTED LOOP FOR APPLICATIONS USING A SIPHON BREAK: IF YOU HAVE CHOSEN TO INSTALL A SIPHON BREAK: Note the two plugged penetrations in the top left corner Remove the white plastic hole plugs by pushing them out from the inside and of the rear panel. -
Page 18: Packing List
PACKING LIST 06-78700 M864W3 GEM Page14. ITEM#7 ITEM#5 FRONT LOWER VALENCE SERVICE SIDE LOWER VALENCE 06-78707 ASSEMBLY 06-78719 QTY 1. QTY: 1. ITEM#9 ITEM#1 ITEM#6 ITEM#11 NON-SERVICE SIDE LOWER VALENCE 06-78709 SEAL BAR ASSEMBLY 06-78723 SERVICE SIDE AFT REAR PANEL ASSEMBLY QTY: 1.
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