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Northern Lights GEM Series Assembly Instructions Manual

Sound enclosure
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M844LW3 / M844DW3
GEM Series Sound Enclosure • P/N 06-78450
Assembly Instructions
www.northern-lights.com

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Summary of Contents for Northern Lights GEM Series

  • Page 1 M844LW3 / M844DW3 GEM Series Sound Enclosure • P/N 06-78450 Assembly Instructions www.northern-lights.com...
  • Page 2 4420 14th Avenue NW Seattle, WA 98107 Tel: (206) 789-3880 Fax: (206) 782-5455 Copyright ©2020 Northern Lights, Inc. All rights reserved. Northern Lights™, and the Northern Lights logo are trademarks of Northern Lights, Inc. Printed in U.S.A. LIT NO.: L816b 1/23...

  • Page 3: Specifications

    M844LW3 / M844DW3 GEM Sound Enclosure p/n 06-78450 ITEM # DESCRIPTION NLI P/N NOTES Junction box bridge cover assembly 06-78110 Rear panel assembly 06-78403 Right side bottom valence assembly 06-78412 Left side bottom valence assembly 06-78404 Front bottom valence assembly 06-78405 Non-service side panel assembly 06-78401...
  • Page 4 Prior to assembly, inspect all components for damage. Report any damage to the shipping company. Check the packing list in the back of this manual to be sure all parts are included. Note: The Generator set features a single point lifting eye. However, the generator may still possess original factory lifting points, which need to be loosened and rotated down, until they are below the highest point of the engine.
  • Page 6 HOSE CLAMP (ITEM #18) ENGINE INTAKE SNORKEL RECEIVER HOSE (ITEM #17) DETAIL C STEP 1. INSTALL REAR PANEL (ITEM #1) TO BACK END OF BASE FRAME. LOCATE MOUNTING TABS TO TAPPED MOUNTING HOLES ON TOP OF THE BASE FRAME. WITH FLAT WASHER, LOCK WASHER AND HEX HEAD CAPSCREW (ITEMS #14, 15, 16) DETAIL A DETAIL B...
  • Page 7 STEP 1. INSTALL SIDE LOWER VALANCE PANELS (ITEM #7). ONE ON EACH SIDE. SEE DETAIL A. 5/16 FLAT WASHER, STEP 2. M8 LOCK WASHER, INSTALL FRONT LOWER VALANCE (ITEM #8) TO AND M8 HEX HEAD THE FRONT BASE FRAME. ALIGN TO PINS ON CAPSCREW (ITEMS BOTH BOTTOM SIDE VALENCES.
  • Page 8 CAPTIVE THUMBSCREW THREADED RECEPTACLE DETAIL A DETAIL B INSTALL THE NON-SERVICE SIDE PANEL ASSEMBLY (ITEM #5). NOTE CAPTIVE THUMB SCREW (DETAIL A), AND THE THREADED RECEPTACLES ON TOP OF THE LOWER SIDE VALENCE (DETAIL B). SCREW ROD THUMB WHEEL SCREW ROD THUMB WHEEL USE THE THUMB WHEELS TO ENGAGE THE SCREW RODS DETAIL C DETAIL D...
  • Page 9 ITEM #6 (ITEM #10) #10) LEAK ALARM LIGHT...
  • Page 11 INSTALL THE SERVICE SIDE AFT PANEL ASSEMBLY (ITEM #6). LOCATE THE CAPTIVE SCREWS IN THE PANEL TO THE CORRESPONDING CAPTIVE NUTS ALONG THE FLANGES OF THE LOWER VALENCE AND REAR PANEL. HAND TIGHTEN ONLY TO AVOID DAMAGING HARDWARE.

  • Page 12: Front Panel Assembly

    FRONT PANEL ASSEMBLY ATTACH FRONT PANEL (ITEM #8) ASSEMBLY (ITEM #8) LOWER CAPTIVE THUMBSCREW...
  • Page 13 (ITEM #9)
  • Page 14 (ITEM #10) SEE PAGE 15 FOR RING LATCH ADJUSTMENT...
  • Page 15 (ITEM #7)
  • Page 16 Install connections for exhaust, fuel, AC power leads, DC Control panel leads, battery and water through the holes in the rear panel as shown above and described below: A. Connect the genset 2” OD exhaust outlet to the exhaust system of the vessel through the top of the left hole . B.
  • Page 17 06-78700 M864W3 GEM Page 12. RING LATCH GRIP ADJUSTMENT INSTRUCTIONS LATCH PAWL TOP NUT PAWL SLOT STAR WASHER SOME MODELS USE BOTTOM NUT THIS SURFACE TO LATCH LATCH SHAFT SOUND FOAM OMITTED FOR VIEW CLARITY ALL LATCHES ARE PRE-ADJUSTED FROM FACTORY. IN THE EVENT A LATCH REQUIRES ADJUSTMENT, FOLLOW THESE STEPS: NOTE THE INTERFERENCE, OR REASON WHY THE LATCH PAWL WILL NOT ENGAGE THE PAWL SLOT.
  • Page 18 FROM SIPHON BREAK OUTLET TO HEAT EXCHANGER INLET FROM WATER PUMP OUTLET TO SIPHON BREAK INLET NON-SERVICE SIDE PANEL FOR APPLICATIONS USING A SIPHON BREAK: Push the two white plastic plugs out from the inside and replace them with the two rubber grommets (ITEM #13) provided. CAUTION: GENERATOR SETS WITH WET EXHAUST THAT ARE INSTALLED NEAR OR BELOW THE VESSEL’S WATER LINE MUST USE A SIPHON BREAK TO PREVENT BACKFLOW OR WATER INTO THE ENGINE.

  • Page 20: Packing List

    PACKING LIST NOTE: HAS CAGED NUTS ITEM #2 BOTTOM RIGHT SIDE VALENCE PANEL ASSEMBLY 06-78412 QTY: 1 ITEM #0 COVER PLATE NOTE: NO CAGED NUTS ASSEMBLY, 06-78110 QTY:1 ITEM #3 BOTTOM LEFT SIDE VALENCE PANEL ASSEMBLY 06-78404 QTY: 1 ITEM #9 SEAL BAR ASSEMBLY ITEM #1 REAR PANEL 06-78109 QTY:1 ASSEMBLY, 06-78403 QTY:1...

This manual is also suitable for:

Gem m844lw3Gem m844dw3