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Westinghouse iGen10000PRO Instruction Manual
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Westinghouse iGen10000PRO Instruction Manual

Westinghouse iGen10000PRO Instruction Manual

Inverter generator
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Summary of Contents for Westinghouse iGen10000PRO

  • Page 3 Thank you for purchasing a Westinghouse inverter generator. It is a high-quality power product that will provide many years of safe and reliable service if properly operated and maintained. This manual contains important instructions for operating the generator. For your safety and that of others, be sure to read this manual thoroughly before operating the generator.
  • Page 4 Included Fittings ............................. 6 Included Accessories ............................. 6 Connect The Battery ............................ 11 Add Initial Engine Oil ............................ 12 Add Fuel ............................... 12 Before Starting The Generator ........................13 Electric Start ..............................15 Manual Start ..............................15 Wireless Remote Start ..........................16 Normal Operation ............................
  • Page 5 Add Engine Oil .............................. 26 Change Engine Oil ............................27 Charge The Battery ............................28 Replace The Battery............................. 28 Clean The Air Filter ............................29 Clean The Fuel Strainer ..........................30 Drain The Fuel .............................. 30 Replace The Fuel Filter ..........................31 Clean And Replace The Spark Plug ......................
  • Page 6 Symbol Description The words DANGER, WARNING, CAUTION and Burst / Pressure Hazard NOTICE are used throughout this manual to highlight important information. Be certain that the meanings of these alerts are known to all who work Electrical Shock Hazard on or near the equipment. This safety alert symbol appears with most safety statements.
  • Page 7 Never use the generator in a Voltage produced by the generator location that is wet or damp. Never could result in death or serious expose the generator to rain, snow, injury. water spray or standing water • Never operate the generator in while in use.
  • Page 8 Petrol fuel liquid and vapours are Never operate in a confined area extremely flammable and explosive where exhaust gases, smoke or under certain conditions. fumes could reach dangerous concentrations. • Always refuel the generator outdoors, in a well-ventilated area. • Never remove the fuel cap while The generator may be started the engine is running.
  • Page 9 Charge the generator battery to 100% capacity immediately after purchase and thereafter at intervals of no longer than three months. Use only the original battery charger and cables supplied with the generator. Always keep the generator in an upright position and protected from impact or excessive vibration while being transported.
  • Page 10 The safety labels have specific positions and must be replaced if they are unreadable, damaged or missing. Label locations: Front Top Rear Front Left and Right Operation Label Hot Surface Label Pinch Point Label x 2...
  • Page 11 Check the accessories against those shown in Always have assistance when Figure 2. If any parts are missing, please contact lifting the generator. The generator your local Westinghouse dealer. is heavy; lifting it could cause bodily harm. • Bottle of SAE 10W-30 Engine Oil (1.1 L) Avoid cutting on or near staples to •...
  • Page 12 1. Place the generator on its side on a towel or NOTE: This unit ships without oil. The feet and blanket to prevent damage to the case. wheels should be installed before adding any oil to the engine. Do not place the 2.
  • Page 13 10. Outlet Ventilation Panel 4. Inlet Ventilation Grille 11. Exhaust Pipe 5. Foldable Handle 12. RHS Access Cover Lock 6. Wheel 13. RHS Access Cover 7. LHS Access Cover Lock 14. Recoil Starter Handle Figure 5 iGen10000PRO Main Generator Components...
  • Page 14 Figure 6 iGen10000PRO Control Panel Features 1. AC Main Switch: Push left to the ON position or 3. Engine Control Button: When the battery right to the OFF position as required. switch is in the ON position and illuminated red, press and release the engine control 2.
  • Page 15 8. Overload Reset: The generator will automatically switch OFF all AC output to protect the generator if overloaded or if there is a short circuit in a connected appliance. 9. ECO Throttle Switch: The generator is equipped with ECO throttle control to minimise fuel consumption and noise.
  • Page 16 To avoid electric shock: • Always connect the positive (+) battery cable (red boot) first when connecting battery cables. • Always disconnect the negative (-) battery cable (black boot) first when disconnecting battery Figure 7 Battery Mounting Inside Generator cables. •...
  • Page 17 3. Stop frequently and check that the oil level on the dipstick is within the indicated marks. Make sure to not overfill. 4. Insert and tighten the oil fill plug. The generator does not contain engine oil as shipped. Attempting 5.
  • Page 18 Use of a generator indoors can cause death in minutes. Generator exhaust contains carbon monoxide. This is a colourless and odourless poison. Only use outside and Never use inside a far away from home or garage, even windows, doors and if doors and windows vents are open.
  • Page 19 Protect the generator from all hazardous weather conditions. Moisture or ice can cause a short All models within the iGen range of Westinghouse circuit or other malfunction in the generators are portable, air-cooled, petrol engine electrical system.
  • Page 20 Figure 13 Fuel Control Switch in the ON Figure 16 Pressing the Engine Control Button Position 3. Push the battery switch to the ON position (see Figure 14). Failure to promptly release the engine control button will inhibit the automatic starting sequence.
  • Page 21 1. Firmly grasp the recoil starter handle with your hand and pull it slowly until you feel increased Indicator Light resistance. At this point, pull it briskly up and START Button away from the generator (see Figure 17). Do not allow the starter handle to snap back against the engine, instead return it gently to STOP Button prevent starter damage.
  • Page 22 4. Push and hold the engine control button in the ON position. It will initially illuminate green continuously and then after 10 seconds it will flash green on and off. During normal operation, use the following steps to 5. On the remote-control fob, momentarily push stop the generator: the START button.
  • Page 23 starting loads do not exceed the generator’s 6. Release the engine control button. Its indicator light will flash for a few seconds and then capacity or have a licensed electrician rectify extinguish. All fobs are now unpaired from the any fault causing a short circuit in the load. generator.
  • Page 24 generator’s control panel. Pull out the weather 240-Volt AC devices may be fitted with either a three-pin (spade) 10 Ampere (“10 Amp” or “10 A”) resistant stopper on the outlet for access to connect plug, a three-pin (spade) 15 Ampere (typically the electrical accessory or cord and re-insert after abbreviated “15 Amp”...
  • Page 25 running power demand in Watts can be obtained by 3,600 W. Similarly, an industrial 32 A plug indicates multiplying the voltage times the current, a maximum running power demand of up to e.g. 240 V × 6 A = 1,440 W. 7,680 W.
  • Page 26 This method is not recommended and should only Do not use extension cords with only 2-pin be used in an emergency. The generator’s 12-Volt (active and neutral) plugs and sockets. These DC electrical output is unregulated and may damage extension cords lack the earth connection the battery due to overcharging.
  • Page 27 battery can now be used. The generator should be stopped, and both the fuel control switch and fuel cap vent should be turned to the OFF position before transporting the generator. This method is recommended. Using a proprietary Keep the unit level during transport to minimise the mains-powered 12 Volt battery charger will ensure possibility of fuel leakage or, if practicable, drain the that the battery is optimally charged and without risk...
  • Page 28 Figure 25 Foldable Handle...
  • Page 29 Use only genuine Westinghouse spare parts or others as Always perform maintenance in a specified herein. Non-genuine spare parts well-ventilated area. Fuel and fuel...
  • Page 30 * Whichever occurs first. ^ Service more frequently in dusty conditions. # Recharge after every 3 months of non-use. Table 2 lists the more complicated maintenance tasks that are best performed by a qualified mechanic using specialised tools. It is recommended to engage an authorised Westinghouse service dealer to do this work. Table 2...
  • Page 31 1. Turn the LHS access cover lock clockwise to Tools required - None. the unlocked position (see Figure 28). Engine oil level should be checked before every use. Always operate or maintain the generator on a flat surface. 1. Stop engine if running and let engine cool for several minutes (allow crankcase pressure to equalise).
  • Page 32 2. Remove the RHS access cover 5. Remove the oil fill plug and place on a clean (see Access Right Hand Side). surface. 3. Thoroughly clean around the oil fill plug. 6. Retrieve the loose end of the oil drain hose and hang it into the oil pan.
  • Page 33 Figure 34 Connecting the Battery Charger to It is recommended to use a genuine replacement the Generator battery purchased from an authorised Westinghouse Outdoor Power Equipment dealer or service agent 7. Insert the plug pins on the battery charger into for optimum fit and performance.
  • Page 34 3. Remove the RHS access cover 3. Remove the air filter cover by pushing down on (see Access Right Hand Side). the two top latches to release the cover (see Figure 36). 4. Disconnect the two halves of the battery wiring harness connector by pulling them apart from 4.
  • Page 35 6. Pour the contents of the fuel strainer into a suitable waste receptacle. Low pressure compressed air can be used if necessary for Never dispose of the used cleaning solution blowing onto the outside of the strainer mesh or solvent by dumping it into a sewer, on the to remove any trapped fine grit.
  • Page 36 the OFF position. 4. Allow the generator to run until the fuel in the carburettor is depleted and the engine stops. When all the fuel has been drained out, tighten the fuel drain screw. Move the storage container and any fuel soaked rags away from the generator. It is preferable to consume the fuel in another engine- powered device straight away or dispose of it properly rather than storing it for a long time with...
  • Page 37 When replacing the spark plug, use only the specified part as listed in Table 3. Table 3 Replacement Spark Plug for iGen10000PRO Figure 43 Remove the Spark Plug Boot Spark Plug Make and Model 4. Clean area around the spark plug.
  • Page 38 4. Use a wire brush to remove any exhaust deposits that may have collected on the spark arrestor and screen (see Figure 47). Use only the recommended spark plug (Torch brand) or equivalent. The use of a non- recommended spark plug can damage the engine.
  • Page 39 7. If an adjustment is necessary, loosen the lock nut. 8. Slide the appropriate feeler gauge between the rocker arm and the valve stem. 9. Tighten the adjustment screw onto the push rod to obtain the specified clearance. NOTE: You should be able to feel the rocker arm touch the feeler gauge.

  • Page 40: Clean The Generator

    6. Turn the fuel cap vent to the OFF position. 7. Allow the unit to cool down and then move it to a clean, dry place for storage. Never store a generator with fuel in the tank indoors or in a poorly ventilated area where the fumes can come into contact with an 1.
  • Page 41 Dismantling should only be carried out by a mechanically proficient person with access to proper tools or alternatively by your authorised Westinghouse service dealer for a fee. Before dismantling: 1. Stop the generator (see STOP THE GENERATOR).
  • Page 42 Check spark arrestor and clean if necessary. If above possible causes are checked Take generator to an authorised and eliminated, generator may be faulty. Westinghouse service dealer. Flat battery. Start engine manually, if possible, or recharge battery using the supplied battery charger.
  • Page 43 If unresolved, stop and restart engine with ECO throttle switch in the OFF position. If still unresolved, take generator to an authorised Westinghouse service dealer. • If overload alarm light is red, there is • Disconnect all electrical cords and...
  • Page 44 ECO throttle switch in the OFF position. If above possible causes are checked Take generator to an authorised and eliminated, generator may be faulty. Westinghouse service dealer. Generator is out of fuel. Check fuel level and add fuel if necessary.
  • Page 45 Drain fuel and refill with fresh fuel. Check air filter element and clean if Air filter is dirty or blocked. necessary. If above possible causes are checked Take generator to an authorised and eliminated, generator may be faulty. Westinghouse service dealer.
  • Page 46 PARAMETER iGen10000PRO Type 1-Cylinder, 4-Stroke, Overhead Valve, Air Cooled Displacement (cm 3 ) Max. Speed (rpm) 3,600 Oil Capacity (L) Oil Viscosity SAE 10W-30 Low Oil Shutdown Spark Plug Torch F7RTC Spark Plug Gap (mm) 0.60 - 0.80 Unleaded Petrol ‡ (91, 95 or 98 RON)
  • Page 48 Company’s prior written approval. Westinghouse Outdoor Power Equipment (the To the extent permissible by law and “Company”) warrants that its Westinghouse portable notwithstanding any other clause in these Warranty electric generators (the “Goods”) shall be free from...
  • Page 52 © 2024 All rights reserved. Content may change without notice. and Westinghouse are trademarks of Westinghouse Electric Corporation used under license by Westinghouse Outdoor Power Equipment.