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Westinghouse iGen10000AS Instruction Manual
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Westinghouse iGen10000AS Instruction Manual

Westinghouse iGen10000AS Instruction Manual

Inverter generator
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Summary of Contents for Westinghouse iGen10000AS

  • Page 3 Thank you for purchasing a Westinghouse inverter generator. It is a high-quality power product that will provide many years of safe and reliable service if properly operated and maintained. This manual contains important instructions for operating the generator. For your safety and that of others, be sure to read this manual thoroughly before operating the generator.
  • Page 4 Included Fittings ............................. 6 Included Accessories ............................. 6 Connect The Battery ............................ 11 Add Initial Engine Oil ............................ 12 Add Fuel ............................... 12 Before Starting The Generator ........................13 Electric Start ..............................15 Manual Start ..............................15 Wireless Remote Start ..........................16 2-Wire Auto Start ............................
  • Page 5 Add Engine Oil .............................. 26 Change Engine Oil ............................27 Charge The Battery ............................28 Replace The Battery............................. 28 Clean The Air Filter ............................29 Clean The Fuel Strainer ..........................30 Drain The Fuel .............................. 30 Replace The Fuel Filter ..........................31 Clean And Replace The Spark Plug ......................
  • Page 7 Symbol Description The words DANGER, WARNING, CAUTION and Burst / Pressure Hazard NOTICE are used throughout this manual to highlight important information. Be certain that the meanings of these alerts are known to all who work Electrical Shock Hazard on or near the equipment. This safety alert symbol appears with most safety statements.
  • Page 8 Never use the generator in a Voltage produced by the generator location that is wet or damp. Never could result in death or serious expose the generator to rain, snow, injury. • Never operate the generator in water spray or standing water while in use.
  • Page 9 Petrol fuel liquid and vapours are Never operate in a confined area extremely flammable and explosive where exhaust gases, smoke or under certain conditions. fumes could reach dangerous • Always refuel the generator concentrations. outdoors, in a well-ventilated area. • Never remove the fuel cap while The generator may be started the engine is running.
  • Page 10 Take reasonable care for the health and safety both of yourself and any others who may be affected by your actions. Obey all safety rules and working instructions described herein. You must also use your own good judgement and common sense.
  • Page 11 The safety labels have specific positions and must be replaced if they are unreadable, damaged or missing. Label locations: Front Top Rear Front Left and Right Operation Label Hot Surface Label Pinch Point Label x 2...
  • Page 12 Check the accessories against those shown in Figure 2. If any parts are missing, please contact your local Westinghouse dealer. Always have assistance when • lifting the generator. The generator Bottle of SAE 10W-30 Engine Oil (1.1 L) is heavy; lifting it could cause •...
  • Page 13 1. Place the generator on its side on a towel or NOTE: This unit ships without oil. The feet and blanket to prevent damage to the case. wheels should be installed before adding any oil to the engine. Do not place the 2.
  • Page 14 10. Outlet Ventilation Panel 4. Inlet Ventilation Grille 11. Exhaust Pipe 5. Foldable Handle 12. RHS Access Cover Lock 6. Wheel 13. RHS Access Cover 7. LHS Access Cover Lock 14. Recoil Starter Handle Figure 5 iGen10000AS Main Generator Components...
  • Page 15 Figure 6 iGen10000AS Control Panel Features 1. AC Main Switch: Push up to the ON position or Overload Alarm: The red warning light will illuminate if the generator’s AC output is down to the OFF position, as required. overloaded or short-circuited. A brief small 2.
  • Page 16 6. Battery Switch: This must be set to the ON Auto Start Fault Indicator: The red status light position to enable starting of the generator will flash on and off if the engine fails to start either manually with the recoil starter or at the automatically after two attempts when in auto push of a button on the control panel or start mode.
  • Page 17 To avoid electric shock: • Always connect the positive (+) battery cable (red boot) first when connecting battery cables. • Always disconnect the negative (-) battery cable (black boot) first when disconnecting battery cables. Figure 7 Battery Mounting Inside Generator •...
  • Page 18 3. Stop frequently and check that the oil level on the dipstick is within the indicated marks. Make sure to not overfill. 4. Insert and tighten the oil fill plug. The generator does not contain 5. Fit the RHS access cover and turn the lock engine oil as shipped.
  • Page 19 Use of a generator indoors can cause death in minutes. Generator exhaust contains carbon monoxide. This is a colourless and odourless poison. Never use inside a Only use outside home or garage, even and far away from if doors and windows windows, doors and are open.
  • Page 20 Never use the generator in a location that is wet or damp. Never All models within the iGen range of Westinghouse expose the generator to rain, snow, generators are portable, air-cooled, petrol engine water spray or standing water while driven, self-contained units designed for in use.
  • Page 21 Figure 13 Fuel Control Switch in the ON Figure 16 Pressing the Engine Control Button Position NOTICE 3. Push the battery switch to the ON position (see Figure 14). Failure to promptly release the engine control button will inhibit the automatic starting sequence.
  • Page 22 NOTE: When the 2-wire auto start switch is set to ON, the manual start function is disabled. 1. Firmly grasp the recoil starter handle with your hand and pull it slowly until you feel increased resistance. At this point, pull it briskly up and away from the generator (see Figure 17).
  • Page 23 1. Check the generator is switched off and the If stopping the generator by remote- engine is not running. control, use audible or visual means to verify that it has stopped running. 2. Connect the wires for the 2-wire auto start (see Figure 19).
  • Page 24 NOTE: Up to two remote-control fobs can be paired to the generator simultaneously. When two remote-control fobs are paired to the generator simultaneously, be aware of all electrical cords or devices connected to the unit before starting or stopping the generator remotely. Before pairing a third or subsequent remote-control Figure 20 ECO Mode Switch in the ON Position fob to the generator, it is necessary to first unpair...
  • Page 25 abbreviated “15 Amp” or “15 A”) plug as shown in 12-Volt DC devices or extension cords must be Figure 21, or a three-pin (round) 32 Ampere (typically fitted with a cigarette lighter plug for connection to abbreviated “32 Amp” or “32 A”) plug, as shown in the generator as shown in Figure 23.
  • Page 26 extra power demand when starting, and so their There are large variations in the performance of starting power demands are the same as their different makes and models of electrical devices and the manufacturer’s specifications are often running power demands. inaccurate or misleading.
  • Page 27 9. Check the continuity of the extension cord’s 2. Connect the positive (+) alligator clip (red) to earthing core periodically from pin to socket for the positive (+) terminal on the battery. assured electrical safety. 3. Connect the negative (-) alligator clip (black) to the negative (-) terminal on the battery.
  • Page 28 1. Prepare the battery for charging if it is a user The wheels are only intended for ease of moving the maintainable type by removing the vent caps generator around by hand. The wheels are not and adding demineralised or distilled water suitable for towing the generator either on or off- until the electrolyte level is just above the road.
  • Page 29 Figure 25 Foldable Handle...
  • Page 30 Use only genuine Westinghouse spare parts or others as Always perform maintenance in a specified herein. Non-genuine spare parts well-ventilated area. Fuel and fuel...
  • Page 31 * Whichever occurs first. ^ Service more frequently in dusty conditions. # Recharge after every 3 months of non-use. Table 2 lists the more complicated maintenance tasks that are best performed by a qualified mechanic using specialised tools. It is recommended to engage an authorised Westinghouse service dealer to do this work. Table 2...
  • Page 32 Tools required - None. Engine oil level should be checked before every use. Always operate or maintain the generator on a flat surface. 1. Stop engine if running and let engine cool for several minutes (allow crankcase pressure to equalise). 2.
  • Page 33 2. Remove the RHS access cover 5. Remove the oil fill plug and place on a clean (see Access Right Hand Side). surface. 3. Thoroughly clean around the oil fill plug. 6. Retrieve the loose end of the oil drain hose and hang it into the oil pan.
  • Page 34 Figure 34 Connecting the Battery Charger to It is recommended to use a genuine replacement the Generator battery purchased from an authorised Westinghouse Outdoor Power Equipment dealer or service agent 7. Insert the plug pins on the battery charger into for optimum fit and performance.
  • Page 35 3. Remove the RHS access cover 3. Remove the air filter cover by pushing down on (see Access Right Hand Side). the two top latches to release the cover (see Figure 36). 4. Disconnect the two halves of the battery wiring harness connector by pulling them apart from 4.
  • Page 36 6. Pour the contents of the fuel strainer into a suitable waste receptacle. Low pressure Never dispose of the used cleaning solution compressed air can be used if necessary for or solvent by dumping it into a sewer, on the blowing onto the outside of the strainer mesh ground, into groundwater or into a waterway.
  • Page 37 3. After the engine starts, turn the fuel switch to the OFF position. 4. Allow the generator to run until the fuel in the carburettor is depleted and the engine stops. When all the fuel has been drained out, tighten the fuel drain screw.
  • Page 38 When replacing the spark plug, use only the specified part as listed in Table 3. Table 3 Replacement Spark Plug for iGen10000AS Figure 43 Remove the Spark Plug Boot Spark Plug Make and Model 4. Clean area around the spark plug.
  • Page 39 3. Remove the screen and spark arrestor (see Figure 47). Use only the recommended spark plug (Torch 4. Use a wire brush to remove any exhaust brand) or equivalent. The use of a non- deposits that may have collected on the spark recommended spark plug can damage the arrestor and screen (see Figure 47).
  • Page 40 7. If an adjustment is necessary, loosen the lock nut. 8. Slide the appropriate feeler gauge between the rocker arm and the valve stem. 9. Tighten the adjustment screw onto the push rod to obtain the specified clearance. NOTE: You should be able to feel the rocker arm touch the feeler gauge.

  • Page 41: Clean The Generator

    7. Allow the unit to cool down and then move it to a clean, dry place for storage. Never store a generator with fuel in the tank indoors or in a poorly 1. Clean the generator as outlined in ventilated area where the fumes CLEAN THE GENERATOR.
  • Page 42 Dismantling should only be carried out by a mechanically proficient person with access to proper tools or alternatively by your authorised Westinghouse service dealer for a fee. Before dismantling: 1. Stop the generator (see STOP THE GENERATOR).
  • Page 43 Check air filter element and clean if necessary. Spark arrestor is dirty or blocked. Check spark arrestor and clean if necessary. If above possible causes are Take generator to an authorised checked and eliminated, generator Westinghouse service dealer. may be faulty.
  • Page 44 Battery switch is in the OFF Push battery switch to the ON position. position. If above possible causes are Take generator to an authorised checked and eliminated, generator Westinghouse service dealer. may be faulty.
  • Page 45 ECO throttle switch in the OFF position. If still unresolved, take generator to an authorised Westinghouse service dealer. If overload alarm light is red, there Disconnect all electrical cords and devices is an overload or short circuit in the from generator and press the generator connected 240- Volt AC load.
  • Page 46 OFF position. If above possible causes are Take generator to an authorised checked and eliminated, generator Westinghouse service dealer. may be faulty. Generator is out of fuel. Check fuel level and add fuel if necessary. Fuel is contaminated with water or Drain fuel and refill with fresh fuel.
  • Page 47 Drain fuel and refill with fresh fuel. Air filter is dirty or blocked. Check air filter element and clean if necessary. If above possible causes are Take generator to an authorised checked and eliminated, generator Westinghouse service dealer. may be faulty.
  • Page 48 PARAMETER iGen10000AS Type 1-Cylinder, 4-Stroke, Overhead Valve, Air Cooled Displacement (cm 3 ) Max. Speed (rpm) 3,600 Oil Capacity (L) Oil Viscosity SAE 10W-30 Low Oil Shutdown Spark Plug Torch F7RTC Spark Plug Gap (mm) 0.60 - 0.80 Unleaded Petrol ‡ (91, 95 or 98 RON)
  • Page 50 Company’s prior written approval. Westinghouse Outdoor Power Equipment (the To the extent permissible by law and “Company”) warrants that its Westinghouse portable notwithstanding any other clause in these Warranty electric generators (the “Goods”) shall be free from...
  • Page 53 © 2024 All rights reserved. Content may change without notice. and Westinghouse are trademarks of Westinghouse Electric Corporation used under license by Westinghouse Outdoor Power Equipment.