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Sharp MX-7090N Installation Manual
Sharp MX-7090N Installation Manual

Sharp MX-7090N Installation Manual

Digital full color multifunctional system
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: '18/Mar.
1
Transit, Installation (using) environment, Note
[1] CONFIGURATION. . . . . . . . . . . . . . . . . . . . . . 1-1
[2] MX-7090N/8090N (MAIN UNIT) . . . . . . . . . . . 2-1
[3] Heater kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
[4] MX-LC12 (LARGE CAPACITY TRAY). . . . . . . 4-1
[5] MX-LCX3 N (LARGE CAPACITY TRAY). . . . . 5-1
[6] MX-MF10 (MULTI BYPASS TRAY) . . . . . . . . . 6-1
[7] MX-LT10 (LONG PAPER FEEDING TRAY) . . 7-1
[8] MX-RB14 (PAPER PASS UNIT) . . . . . . . . . . . 8-1
[9] MX-LC13 N (LARGE CAPACITY TRAYS). . . . 9-1
[10] MX-RB17 (CONNECTION MODULE) . . . . . 10-1
[11] MX-MF11 (MULTI BYPASS TRAY) . . . . . . . 11-1
[12] MX-TR14 (EXIT TRAY UNIT) . . . . . . . . . . . 12-1
[13] MX-TU14 (EXIT TRAY CABINET) . . . . . . . . 13-1
[14] MX-RB12 N (PAPER PASS UNIT) . . . . . . . 14-1
[15] MX-RB15 (CURL CORRECTION UNIT) . . . 15-1
[16] MX-CF11 (INSERTER) . . . . . . . . . . . . . . . . 16-1
[17] MX-ST10/CA10
(HIGH CAPACITY STACKER/PAPER CART) 17-1
[18] MX-RB13 (RELAY UNIT). . . . . . . . . . . . . . . 18-1
[19] MX-FD10 (FOLDING UNIT) . . . . . . . . . . . . 19-1
[20] MX-FN21/FN22
(FINISHER/SADDLE STITCH FINISHER) . . 20-1
Parts marked with "
" are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.
INSTALLATION MANUAL
DIGITAL FULL COLOR
MULTIFUNCTIONAL SYSTEM
CONTENTS
[21] MX-PN13A/B/C/D (PUNCH MODULE) . . . . 21-1
[22] MX-TM10 (TRIMMING MODULE) . . . . . . . . 22-1
[23] MX-KB16 (KEYBOARD) . . . . . . . . . . . . . . . 23-1
[24] MX-PX12 (INTERFACE KIT) . . . . . . . . . . . . 24-1
[25] MX-PX13 (INTERFACE KIT) . . . . . . . . . . . . 25-1
[26] MX-SL10N (STATUS INDICATOR) . . . . . . . 26-1
[27] MX-PF10 (BARCODE FONT KIT) . . . . . . . . 27-1
[28] AR-SU1 (STAMP UNIT). . . . . . . . . . . . . . . . 28-1
[29] MX-FR58U (DATA SECURITY KIT). . . . . . . 29-1
[30] IC card reader . . . . . . . . . . . . . . . . . . . . . . . 30-1
[31] MX-AMX1
(APPLICATION INTEGRATION MODULE) . . 31-1
[32] MX-AMX2 (APPLICATION COMMUNICATION
MODULE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-1
[33] MX-AMX3
(EXTERNAL ACCOUNT MODULE) . . . . . . . 33-1
[34] Remote operation panel function Enable
setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-1
[35] Setting, Adjustments, Operation check . . . . 35-1
[36] Setup and adjustment data recording . . . . . 36-1
[37] Necessary works before moving the
machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-1
SHARP CORPORATION
CODE: 00ZMX8090/I3E
MX-7090N
MX-8090N
MODEL
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
1

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Summary of Contents for Sharp MX-7090N

  • Page 1 [22] MX-TM10 (TRIMMING MODULE) ..22-1 [2] MX-7090N/8090N (MAIN UNIT) ... 2-1 [23] MX-KB16 (KEYBOARD) ....23-1 [3] Heater kit .
  • Page 2 1. Unpacking ......18- 1 [2] MX-7090N/8090N (MAIN UNIT) 2. Installation ......
  • Page 3 CONTENTS [34] Remote operation panel function Enable setting 1. General ....... . . 34- 1 2.
  • Page 4: Transit, Installation (Using) Environment, Note

    Service Manual MX-8090N Transit, Installation (using) environment, Note (3) Power frequency, waveform 1. Installing (use) conditions The frequency must be within the range of the specified frequency Before installing the machine, check that the following installing +/-2%. If power waveform is deformed, a trouble may occur. (use) conditions are satisfied.
  • Page 5 (5) Vibration Avoid installation near a machine which produces vibrations. Humidity RH If vibrations are applied to the copier machine, copy images may be deflected and a trouble may be caused. Operational environment Temperature: 10 to 35 degrees C Humidity: 20 to 85% RH F.
  • Page 6: Transit And Delivery

    2. Transit and delivery • When repairing or replacing an electronic part, perform the procedure on an anti-static mat. Content Method Implements, facility, Use a forklift. (If no forklift is available, and man power manpower of two persons is required.) Delivery Transit must be made in packed condition.
  • Page 7: Power Configuration

    3. Power configuration A. Indoor wiring (power outlet) and breaker information MX-ST10 MX-FN22 MX-RB13 MX-ST10 MX-FN21/22 MX-ST10 Main Machine 1 Main Machine 2 MX-LC13 N AC cord type Inlet Inlet Direct Inlet North Power supply 120V/2.9A 120V/1.3A 208-240V/12A 120V/8A America rating Power capacity 120V/15A...
  • Page 8: System Diagram

    MULTI BYPASS TRAY MX-RB13 RELA Y UNIT MX-RB12 N P APER P ASS UNIT MX-RB15 MX-FN22 CURL CORRECTION UNIT SADDLE STTICH FINISHER MX-7090N MX-RB14 MX-FD10 MX-TM10 MX-8090N PAPER PASS UNIT MX-LC13 N MX-PN13 FOLDING UNIT DIGITAL FULL COLOR TRIMMING LARGE CAPACITY TRAYS...
  • Page 9: Option List

    Option list MX-7090N Model name Name Remarks MX-8090N Paper feed system MX-LC12 LARGE CAPACITY TRAY MX-LCX3 N LARGE CAPACITY TRAY MX-MF10 MULTI BYPASS TRAY For Main unit MX-LT10 LONG PAPER FEEDING TRAY MX-LC13 N LARGE CAPACITY TRAYS MX-RB14 PAPER PASS UNIT...
  • Page 10 B. Removal of the fixing tape and protection material Name Quantity Waste toner bottle Height adjuster plate Panel arm Arm cover A Operation panel Arm cover B Upper arm cover B Arm cover R MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 1...
  • Page 11: Installation

    NOTE: Lower the height of the MX-CF11 to the lowest position before adjusts the level between the MX-CF11 and the main body. Adjust the height of the top surface of main body refer- ence to the top surface of the MX-CF11. MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 2...
  • Page 12 Install the Panel arm (Packed item No.3) by fixing the screws (2: Packed item No.16, 3: Packed item No.14). Put the Arm cover A (Packed item No.4) temporarily as the fig- ure below. MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 3...
  • Page 13 Turn the operation panel to make the cabinet line straight and Install the Arm cover R (Packed item No.8) as the figure below. Install the Arm cover B (Packed item No.6) by fixing the screws (Packed item No.14). MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 4...
  • Page 14 NOTE: Do not touch the developer with oily fingers. Open the front cover. 11) Install the Arm lower cover R (Packed item No.12) by fixing the screw (Packed item No.15). Remove the screw, and remove the positioning shaft. MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 5...
  • Page 15 NOTE: Keep the DV unit with developer in it horizontally. Since this unit employs the trickle development method, if the DV unit is tilted, developer may fall into the waste toner transport section because of its struc- ture. MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 6...
  • Page 16 NOTE: When installing, do not insert forcibly, but insert slowly and horizontally by putting your hand on it. NOTE: Turn the cover to attach. 11) Connect the connector. NOTE: Check to confirm that three convex portions are securely engaged. MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 7...
  • Page 17 NOTE: Do not forcibly insert the toner cartridge. Keep holding the toner cartridge and completely insert NOTE: When the machine is transported, be sure to remove the toner cartridge. (If not, toner may be clogged.) MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 8...
  • Page 18 Open the tandem paper feed tray. Push down the paper feed base plate gently, hold the hooks and remove A4 size regulation plate. Replace the LSU claning bar to the front cover, and close the front cover. MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 9...
  • Page 19 A4 size regulation plate. Remove the Remove the rear end regulation plate F and R, and remove the sheet. screw. NOTE: Double the sheet that have been removed, and store it to the tray 2. MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 10...
  • Page 20 The guide plates A and B are slidable. Slide each guide plate while squeezing its lock lever. MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 11...
  • Page 21: Label Attachment

    Power supply careful label EU-F Hungarian/Greek Power supply careful label EU-G Turkish/Slovak Power supply careful label EU-H Latvian/Romanian Power supply careful label EU-I Slovene/Croatian Power supply careful label EU-J Estonian/Lithuanian Power supply careful label EU-K Bulgarian MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 12...
  • Page 22: Image Quality Check

    ( ): Previous value POSITION Drum phase position value 0 - 359 ( ): Previous value NOTE: When an abnormality occurs, "ERROR" is displayed. In this case, check each drive section and the process sec- tion. MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 13...
  • Page 23 2) [Setting the correction value back to default value (for readjustment)] Clear the adjustment by Sim 61-13. Make sure to exe- cute this adjustment again after the clearance. MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 14...
  • Page 24 The patch density is identical between patches or not reversed. The patch density is changed gradually. Press [EXECUTE] key. The printer color patch image (adjustment pattern) is printed out. (A4/11" x 8.5" or A3/11" x 17" paper is automatically selected.) MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 15...
  • Page 25 (center). Wait until [EXECUTE] key is displayed. When it is displayed, press it. The half-tone image correction is performed. 10) When "COMPLETED THIS PROCEDURE" is displayed, the adjustment operation is completed. Cancel SIM46-74. MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 16...
  • Page 26 (Color copy) Serviceman chart (Color patch section) The densities of patches 1 - 6 of Patch 7 is slightly each color are properly balanced. copied or not copied. MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 17...
  • Page 27 There are no white and black streaks. The resolution of 5.0 (5 points) can be seen. Color texts are clearly reproduced. Solid density is not so light. Solid density is not so light MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 18...
  • Page 28 Solid density is not so light. The density difference between the F and the R sides is not so The black low-density gradation is copied slightly. great. Solid density is not so light MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 19...
  • Page 29 Image Loss (Void Area) Lead edge void area 4.0±1.0mm or less Rear edge void area From 2.0mm to 5.0mm Lead/Rear edge total void area 8.0mm or less FRONT/REAR edge total void area 4.0mm ±2.0mm or less MX-8090N MX-7090N/8090N (MAIN UNIT) 2 – 20...
  • Page 30: Parts List

    Service Manual MX-8090N [3] Heater kit Parts list Kit name Kit part code Parts name Part code Q'ty Heater electric DKIT-0471FCZZ Heater switch QSW-C9294QCZZ component kit Label for heater switch TLABZ5256FCZZ Supporter LSUPP0143FCPZ WH PWB CPWBF1675FCE4 WH harness DHAI-6078FCPZ Screw (M4x6 Washer) XBPS740P06K00 Scanner heater kit DKIT-0384FCZZ...
  • Page 31 Kit name Kit part code Parts name Part code Q'ty LCC (A3) heater kit DKIT-0439FCZZ (200V series) Heater harness A3 (Ex200V North America) DHAI-5203FCPZ DKIT-0440FCZZ (200V series) Heater harness A3 (Ex200V Europe) DHAI-5204FCPZ Snap band LBNDJ0043FCP1 AC cord fixer LFIX-0016FCZZ Connector cover A PCOVP2149FCZZ Connector cover B...
  • Page 32: Installation

    Installation Attach the heater switch to the frame. NOTE: Install the heater switch so that the side of the mount- NOTE: Before installation, be sure to turn both the operation and ing terminal post is the inward side of the main unit. main power switches off and disconnect the power plug from the power outlet.
  • Page 33 Attach the left cabinet lower, and fix by the screw. Remove the connector of NON-WH harness from the frame. (For Europe only) (2) Attach the WH PWB Insert the supporter to the frame of the power unit, and attach the WH PWB on it. NOTE: Be careful not to break the PWB when mounting the Attach the connector of WH harness to the frame, and attach PWB to the supporters.
  • Page 34 Pass the WH harness through the harness lifter. NOTE: The banding band head and cut tip must not protrude Connect the WH harness to the AC power PWB, the WH PWB behind the heater fixing plate. and the heater switch. (2) Attach the scanner heater unit Remove the screw, and remove the glass holder.
  • Page 35 Remove two screws from the scanner bottom. Tighten the loose scanner heater harness by pulling it in the arrow direction and secure it with the snap band then cut its tip to approx. 5 mm or less. Connect the harness of the scanner heater. Install the heater fixing plate of the scanner heater unit, and secure it with the screw (M3 x 4 Round-tipped).
  • Page 36 D. Installation of the LSU heater kit Remove the screw, and remove the cover. (1) Assembling of the LSU heater unit Hook pawls on Insulation holder to the LSU heater mount plate and attach the Insulation holder. Disconnect the connector from LSU. Remove the screw, and pull out the LSU.
  • Page 37 E. Installation of the tandem heater kit Insert the LSU, and fix by the screw. Connect the connector into the LSU. (1) Assembling of the tandem heater unit Affix the heater harness sheet onto the heater mount plate. Attach the tandem heater to the heater mount plate, and fix by the screw (M3 x 8 S-tight).
  • Page 38 (2) Attach the tandem heater unit Connect the connector of heater harness and WH harness. Remove the tray 3 and tray 4. Attach the high temperature warning label to the tray 3. Put the tandem heater unit on the step screw (M3) and fix it with the tight screw (M4 x 6 S-tight).
  • Page 39 NOTE: Be careful of the direction of each part. Pass the heater harness through the hole on the rear frame, and fix by the snap band to the frame. Align the directions of the heater mount plate and the heater with the pawls. Heater cover M3 x 8 S-tight Harness...
  • Page 40 Affix the heater harness onto the heater cover. Pass the heater harness through the hole on the rear frame, and fix by the snap band to the frame. Attach the heater mount plate to the heater cover, and fix by the screw (M3 x 8 S-tight).
  • Page 41 H. Attach the rear cabinet Remove the screw, and remove the upper cabinet. Attach the rear cabinet, and fix by the screw. Tighten the screw at the bottom of the rear cabinet. Remove the screw, and remove the torque limiter unit. I.
  • Page 42 (3) Heater harness unit attachment (4) Paper feed unit attachment Attach the snap band of the heater harness unit, and fix by the Attach the paper feed unit, and fix by the screw. Connect the screw. While holding the harness upward, attach the AC cord connector.
  • Page 43 J. Installation of the LCC (A3) heater kit Attach the sheet, and fix by the screw. Close the upper cover. (1) Paper feed unit removal Pull out the paper feed tray. Remove the screw, and remove the left front cabinet. Insert the paper feed tray.
  • Page 44 (2) Cover removal Pull the harness tightly in the arrow direction, and check to confirm that there is no disconnection of the snap band and Remove the screw, and remove the cover. that the square hole in the frame is not covered with the har- ness.
  • Page 45 (6) Cover attachment (5) Heater cover and heater sheet attachment Attach the cover, and fix the screw. Attach the heater cover with the screws (M4 x 8). Top view (7) Paper feed unit attachment Attach the paper feed unit, and fix by the screw. Connect the connector.
  • Page 46 K. Installation of the LCT heater kit Attach the left front cabinet, and fix by the screw. (1) Assembling of the LCT heater unit (2 set) Attach the LCT heater to the LCT heater mount plate, and fix by the screw (M3 x 4 S-tight). Attach the edge wire saddle and mini clamp to the desk heater mount plate, and pass the LCT heater harness through it.
  • Page 47 (3) Remove the paper feed tray Remove the screws at the both sides of the paper feed tray, and remove the paper feed tray from the slide rail. Remove the screw, and remove the right cabinet. (4) Attach the LCT heater unit and desk heater unit While releasing lock of the paper feed tray bottom, pull out the Attach the mini clamp and step screw to the frame.
  • Page 48 Affix the high temperature warning label onto the frame. Remove the screw, and remove the left rear cabinet. 0.5mm Edge Reference Attach the mini clamp to the frame. Attach the desk heater unit, (6) Connect the harness and fix by the screw (M3 x 6 S-tight). Pass the desk heater har- Attach the mini clamp and edge wire saddle to the frame.
  • Page 49 NOTE: Attach the switch to the frame; the switch terminal Fix the snap band, and connect the connector. must be in front frame direction. Snap band Front side Connector Connect the LCT heater harness 1. Pass the LCT heater har- ness 1 through the wire saddle and mini clamp, and fix the snap band.
  • Page 50 (7) Attach the left rear cabinet and rear cabinet (8) Attach the paper feed tray Cut the switch part of the left rear cabinet. Attach the paper feed tray to the slide rail, and fix by the screw. Attach the left rear cabinet, and fix by the screw. Connect the connector into the back side of the paper feed tray.
  • Page 51 L. Operation check after installation Turn on the heater switch. Measure the resistance value between the earth terminal and the AC terminal (L side), and between the earth terminal and AC terminal (N side) with the circuit tester, and confirm they are not short-circuited.
  • Page 52: Installation

    Service Manual MX-8090N [4] MX-LC12 (LARGE CAPACITY TRAY) Since the illustrations of the former models are used, they may differ from the actual cases. NOTE: When installing the MX-LC12, lower the adjusters of the machine to the floor. NOTE: When the MX-LC12 is installed, first install the MX-MF10. B.
  • Page 53 C. Connection of the main unit and the large NOTE: Turn the lock release screw of the front cover counterclock- wise to loosen and check that the screw is free. capacity tray unit Hold the grips of the front and the rear cabinets with both hands, and lift the left side.
  • Page 54: Paper Size Switch

    D. Adjusting the casters Connect the large capacity tray interface harness connector to the main unit connector, and tighten the connector screw to fix After installing the large capacity tray to the main unit, loosen the connector. the screws (one in the front and one in the rear) of the adjust- ment caster mounting plate attached to the lower side of the large capacity tray.
  • Page 55 Loosen the fixing screw (flat screw 1pc.) of the auxiliary guide. a. Side plate size switch Change the mark position ( ) of the auxiliary guide and the Remove the four fixing screws (blue) which are fixing the cassette R from A4 to LT, and fix them with the fixing screw upper and the lower sections of the side plate F and the side (flat screw, 1pc.).
  • Page 56: Size Setting

    H. Size setting Push the paper feed tray slightly, and return the disabled stop- per to the original position, and fix with the fixing screw (1pc.). Execute SIM 26-2 "Size setting" with the key operations of the main unit. The size selection menu of the large capacity tray is displayed on the operation message display.
  • Page 57 Loosen the stopper fixing screw (1 pc) on the right lower side Slightly push the tray, restore the stopper to the original posi- of the tray so that the stopper does not function. tion, and fix the fixing screw. Check to insure that the stopper pawl is engaged with the stop- per reception of the large capacity tray.
  • Page 58 (2) Adjustment with the simulation Run SIM 50-10 using the keypad on the main unit. The following screen appears. This screen allows you to configure the print off-center adjust- ment value for each paper feed tray. On the touch panel, press [i] to select "K: 50 :MAIN-LCC." Enter the desired adjustment value through the numeric key- pad.
  • Page 59 Service Manual MX-8090N [5] MX-LCX3 N (LARGE CAPACITY TRAY) NOTE: The firmware of the MX-LCX3N must be upgraded for supporting high-speed printing. Installation Unpacking NOTE: Before installation, be sure to turn both the operation and A. Remove the packing material and packing tape main power switches off and disconnect the power plug B.
  • Page 60 B. Attach the mounting plate upper and the lower C. Installation to the main unit and height front/rear connecting plate adjustment Attach the mounting plates upper (Packed items) with the fix- Use the edge of the connection plates F/R mounted to the ing screw A (Packed items) to the installation part of right side lower side of the machine and the mark on the mounting plate of the main unit.
  • Page 61 Rear side <1> Loosen the hex washer based screws on the both ends of the caster movable plate on the front and the rear sides. <2> Turn the adjustment screw behind the plate to adjust the height. After adjustment tighten the screws on the both ends of the caster movable plate which were loosened in the previous pro- cedure.
  • Page 62 <3> <1> Check the height in procedure C-1). If the height is not proper, Loosen the caster screw in the lower section of the LCC right go to <2>. If the height is proper, install the positioning plates side. to the front and the rear sides and secure them with the fixing <2>...
  • Page 63 Front side - When the upper side is not locked Raise the adjuster on the lower side of the LCC right side until the hole shown in the figure below becomes centered, and check that it is locked. * If not locked, when the power switch is turned on, the mes- sage, "Check installation of tray 5"...
  • Page 64 [How to separate the LCC from the machine] Push the resin cover part beneath the lock section on the top of the left side of the LCC to shift the LCC to the right. Release Remove the left front cabinet of the LCC. the top lock.
  • Page 65 E. Select the paper size Rear edge plate size changeover <1> Slowly pull out the paper feed tray until it stops. Lift the MC-CL handle at the top of the rear edge plate and shift it to the desired paper size position. <2>...
  • Page 66 G. Size setting a. When shifted to the front side Menu screen is displayed on the touch panel. Select the When shifting the line of printing from the center of the paper in the [Paper Tray Settings]. direction A of arrow as shown below: Select the paper size of LCC from contents of [Paper Tray Set- Loosen the blue off-center adjustment screws (each 2 pcs.), tings].
  • Page 67 (2) Adjustment with the simulation b. When shifted to the rear side When shifting the line of printing from the center of the paper in the Run SIM 50-10 using the keypad on the main unit. B direction of arrow as shown below: The following screen appears.
  • Page 68 (3) Regulation plate adjustment Use the mark of the rear regulation plate, and fix the blue screws at the position so that the clearance between paper Since the regulation plates are adjusted when shipping, there is and the rear regulation plate is evenly 1mm. basically no need to readjust.
  • Page 69 In the case of diagonal feed 2 Loosen the blue screw (A) on the front regulation plate. Referring to the degree of diagonal feed, move the regulation plate in the direction of (+) and fix the blue screw. Set a sheet of paper on the paper feed base tray and adjust the regulation plate width.
  • Page 70 Service Manual MX-8090N [6] MX-MF10 (MULTI BYPASS TRAY) B. Manual paper feed unit installation Unpacking Insert the manual paper feed unit into the machine, and fix it A. Packed items check with the screws (4 pcs.). Name Quantity Multi bypass UN ADU cabinet F lower ADU cabinet R lower Screw S-tight M4 x 8...
  • Page 71 E. Adjustment Enter the SIM 40-2 mode. Open the manual paper feed guide to the maximum width, and press [EXECUTE] key. [EXECUTE] key is highlighted. When the maximum width detection level adjustment value is saved, [EXECUTE] key returns to the normal display. Adjustment steps and display contents Display/Item Content...
  • Page 72 Service Manual MX-8090N [7] MX-LT10 (LONG PAPER FEEDING TRAY) 1. Unpacking Hook the Long paper feeding tray to the guide of the machine. A. Packed items check Name Quantity Long paper feeding tray Insert the guide of the machine. 2. Installation NOTE:Do not insert the finger in the hook part of the tray.
  • Page 73: Roller Replacement

    Service Manual MX-8090N [8] MX-RB14 (PAPER PASS UNIT) Unpacking Roller replacement A. Packed items check A. Preparation of replacement parts Prepare the following replacement service parts. Parts Name Parts Code Relay Pull-Out Roller NROLR1983FCZ1 One-Way Coupling NCPL-0081FCZZ XRESP50-06000 B. Distinguish between old and new roller New Roller : It has a step whose diameter is changed 8 to 6mm.
  • Page 74 Remove E-ring, pulley, SP pin and then remove the roller. Insert the One-way Coupling and fix E5-Ring. NOTE: Pay attention to the insertion direction of One-Way Coupling. (so that the pawl of One-Way Coupling may be fitted into the groove of the pulley.) Attach the Belt.
  • Page 75 Installation 1 Install the dummy unit (Packed items No.1) and fix it with 4 screws (Packed items No.13). NOTE: Before installation, be sure to turn both the operation and main power switches off and disconnect the power plug from the power outlet. Make double sure that the data lamp on the operation panel does not light up or blink when per- forming installation.
  • Page 76 B. Install the connection plate Remove the screws and remove the covers. Install the connecting plate lower F (Packed items No.8), con- Remove the LCC cabinet. necting plate lower R (Packed items No.9) and fix it with 4 screws (Packed items No.13). NOTE: Remove the front and rear covers, then remove the screws (in the rear side only) as shown in the figure below.
  • Page 77 D. Paper pass unit connection E. Height adjustment of the paper pass unit Lift the left side of the paper pass unit. Underlay the adjustment bolt with the adjuster. (two positions) MEMO: Right side only. Hook the fixing plate of the paper pass unit on the connection plates of main unit, and lift and push the paper pass unit to connect the main unit.
  • Page 78: Connector Connection

    F. Connector connection H. Fix the upper door stopper R Remove the screw of the upper connector cover and remove Install the step screw (Packed items No.14). the cover from the main unit. Connect the connector and tighten the screw. Hang the spring (Packed items No.
  • Page 79 Installation 2 Hang the spring on the upper door stopper R. NOTE: Before installation, be sure to turn both the operation and main power switches off and disconnect the power plug from the power outlet. Make double sure that the data lamp on the operation panel does not light up or blink when per- forming installation.
  • Page 80 B. Install the connection plate Install the dummy unit (Packed items No.1) and fix it with 4 screws (Packed items No.13). Remove the LCC cabinet. Fix the ADU cabinet R lower (Packed items No.7) with a screw (Packed items No.12). Install the LCC cabinet with turning over it.
  • Page 81 D. Paper pass unit connection Remove the screws and remove the covers. Install the connecting plate lower F (Packed items No.8), con- Lift the left side of the paper pass unit. necting plate lower R (Packed items No.9) and fix it with 4 screws (Packed items No.13).
  • Page 82 E. Connector connection G. Fix the upper door stopper R Remove the screw of the upper connector cover and remove Install the step screw (Packed items No.14). the cover from the main unit. Connect the connector and tighten the screw. Hang the spring (Packed items No.
  • Page 83 Hang the spring on the upper door stopper R. Install the washer large (Packed items No.15), washer small (Packed items No.16) and screw (Packed items No.12). H. Attach the upper door Attach the upper door to the paper pass unit. NOTE: Attch the Upper door after install LC13.
  • Page 84 Service Manual MX-8090N [9] MX-LC13 N (LARGE CAPACITY TRAYS) Unpacking Name Quantity LCT connecting plate F NOTE: Before installing MX-LC13, the installation of MX-RB14 is LCT connecting plate R needed. Height adjustment plate A. Remove the large capacity trays Screw (S-tight, M4 x 8)*3 11 to 8 *4 Power cable Remove the machine from the palette with a forklift or a slope...
  • Page 85 Installation 1 B. Install to the paper pass unit (MX-RB14) Attach the LCT connecting plate to the large capacity trays NOTE: Before installation, be sure to turn both the operation and with the screws (Packed items No.4 S-tight, M4 x 8). main power switches off and disconnect the power plug MEMO: The reference label is attached to the plate.
  • Page 86 Insert the installation plate of the LCT to the mounting plate of Adjust height in order to make the height and the gap evenly of the paper pass unit. each cabinet as the figure below. Fix the positioning plate and with the screw (Packed items No.4 S-tight, M4 x 8).
  • Page 87: Connect The Cable

    C. Connect the cable Fix the cover with the screw. Remove the cover of LCT. Connect the connector from LCT to the paper pass unit and tighten the screw. Cut the rear cabinet with using nipper or cutter to make a hole, and then wire the harness through the hole.
  • Page 88 F. Off-center Check G. Off-center adjustment CAUTION: If the off-center adjustment is not completely, there's a (1) Mechanical adjustment1 possibility to have the following problem when large size When shifted over +/-3mm. paper (example: 13 * 19 inch size) was fed from LCT. If the image shifts to the front side, lift up the front side adjuster Mechanical Vignetting in order to correct the paper transport position as a figure...
  • Page 89 H. Diagonal feed adjustment Loosen the blue screws of the rear regulation plate, and move the plate with referring the carved marks by the dimension (1) Diagonal Adjustment shifted in the direction A (R side), and tighten the blue screws. Pull out the cassette.
  • Page 90 I. Off-center adjustment by Simulation Loosen the 2 blue screws (2) on the rear regulation plate. To make parallel with the front regulation plate, move the rear Though the off-center adjustment has been made by CIS function, regulation plate in the clockwize direction and fix the screws. if the fine adjustment is necessary, perform the following adjust- ment.
  • Page 91 Installation 2 B. Install to the paper pass unit (MX-RB14) Attach the LCT connecting plate to the large capacity trays NOTE: Before installation, be sure to turn both the operation and with the screws (Packed items No.4 S-tight, M4 x 8). main power switches off and disconnect the power plug MEMO: The reference label is attached to the plate.
  • Page 92 Insert the installation plate of the LCT to the mounting plate of Cut the rear cabinet with using nipper or cutter to make a hole, the paper pass unit. and then wire the harness through the hole. Connect the harness inside the large capacity trays, tighten the screw(RB14 Packed Item No.13), and pass the harness NOTE: Note for separation through the clamp.
  • Page 93 Connect the connector from LCT to the paper pass unit and Check the void area of the adjustment pattern and check the tighten the screw. “Off-center” shift amount (A-B). “A-B” is over 3mm: Move to Mechanical Adjustment 1 “A-B” is less than +/-3mm: Move to Mechanical Adjustment 2 “A-B”...
  • Page 94 Adjust the LCT position to push or pull with holding the pillar of Stick a standard type cross slot screwdriver to the adjustment LCT as the figure below. hole, the connection plate unit position can be adjusted to the following 4 steps. In case the print image shifts to front: Push LCT to rear direc- tion.
  • Page 95 H. Diagonal feed adjustment Loosen the blue screws of the rear regulation plate, and move the plate with referring the carved marks by the dimension (1) Diagonal Adjustment shifted in the direction A (R side), and tighten the blue screws. Pull out the cassette.
  • Page 96: Height Adjustment

    J. Height Adjustment In the case of diagonal feed 2 Loosen the 2 blue screws (1) on the front regulation plate. If there’s some gap between cabinets or door adjustment is neces- Referring to the degree of diagonal feed, move the regulation sary, adjust the height adjustment.
  • Page 97 Installation 3 Check that the adjustment pattern image is printed in the cor- rect position. NOTE: Before installation, be sure to turn both the operation and Measure the dimensions of the void areas on the front and rear main power switches off and disconnect the power plug frame sides of the adjustment pattern image, and make sure from the power outlet.
  • Page 98 B. Install to the paper pass unit (MX-RB14) Install the adjuster (Packed items No.3) and adjuste the height of LC13 (4 places) Attach the LCT connecting plate to the large capacity trays with the screws (Packed items No.4 S-tight, M4 x 8). MEMO: The reference label is attached to the plate.
  • Page 99 NOTE: Note for separation Connect the harness inside the large capacity trays, tighten the screw(RB14 Packed Item No.13), and pass the harness When separating, tighten the screw to release the lock. through the clamp. When connecting again, loosen the screw after connection. C.
  • Page 100 D. Turn ON the power of the main unit Check the void area of the adjustment pattern and check the “Off-center” shift amount (A-B). Connect the power plug of the machine to the power outlet, “A-B” is over 3mm: Move to Mechanical Adjustment 1 and turn ON the main power switch and the operation panel power switch.
  • Page 101 (2) Mechanical Adjustment2 Set the front regulation plate to make gap between the rear regulation plate and paper and tighten the blue screws of the When shifted over +/-2mm less than +/-3mm. front regulation plate. Pull out the cassette. NOTE: Avoid bending paper with too much closing the regulation Press the lock button on the front cabinet and lower the paper plates.
  • Page 102 Loosen the 2 blue screws (2) on the rear regulation plate. Enter the desired adjustment value through the numeric key- pad. (This value, which defaults to 50, can be adjusted within To make parallel with the front regulation plate, move the rear the range of 1 to 99) regulation plate in the clockwize direction and fix the screws.
  • Page 103 Installation 4 B. Install to the paper pass unit (MX-RB14) Attach the LCT connecting plate (Packed items No.1/2) to the NOTE: Before installation, be sure to turn both the operation and large capacity trays with the screws (Packed items No.4 S- main power switches off and disconnect the power plug tight, M4 x 8).
  • Page 104 NOTE: Note for separation Connect the harness inside the large capacity trays, tighten the screw(RB14 Packed Item No.13), and pass the harness When separating, tighten the screw to release the lock. through the clamp. When connecting again, loosen the screw after connection. C.
  • Page 105 Loosen the 2 blue screws. Mechanical Vignetting Adjust the LCT position to push or pull with holding the pillar of LCT as the figure below. (1) Check and Adjust “Off-center” with the simulation In case the print image shifts to front: Push LCT to rear direc- If the center is shifted greatly, “Color Shift”...
  • Page 106 (2) Mechanical Adjustment2 Shift the connection unit to the following direction and fix the 2 blue screws. When shifted over +/-2mm less than +/-3mm. Pull out the cassette. In case the print image shifts to front; Press the lock button on the front cabinet and lower the paper - Shift the Connection plate unit to the front.
  • Page 107 Set the front regulation plate to make gap between the rear In the case of diagonal feed 1 regulation plate and paperand tighten the blue screws of the Loosen the 2 blue screw (1) on the front regulation plate. fron regulation plate. Referring to the degree of diagonal feed, move the regulation NOTE: Avoid bending paper with too much closing the regulation plate in the clockwize direction and fix the blue screw.
  • Page 108 I. Fixation of LC13 K. Off-center adjustment by Simulation In order to avoid the unstable installation, underlay the adjustment Though the off-center adjustment has been made by CIS function, bolt with the adjuster and fix LC13 to the floor. if the fine adjustment is necessary, perform the following adjust- ment.
  • Page 109 Push the button of the bottom side of the unit to unlock the tray, and then slowly pull out the tray until it stops. NOTE: The frame is sharp use caution when unlocking. Open the front door, and remove the E-ring.
  • Page 110 Remove the step screws in the back on top of the 2nd tray on Place the screw holes for this unit and the slide rails to the both right and left sides. same location and tighten them together with 2 types of screws.
  • Page 111 Service Manual MX-8090N [11] MX-MF11 (MULTI BYPASS TRAY) Unpacking Remove the multi bypass tray paper transportation cover. A. Packed items check Remove the multi bypass tray covers. Name Quantity Tab sheet restraint plate Rear edge restraint plate Bracket Connection pin Screws Installation NOTE: Before installation, be sure to turn both the operation and...
  • Page 112 Fix the bracket with the screw. Mount the multi bypass tray on LCT and fix it with screws. NOTE: Insert the connection pin to the positioning hole of the multi bypass tray. Screw hole Connection pin Remove the multi bypass tray from the package. NOTE: Use man power of two persons to lift the multi bypass tray.
  • Page 113 Fix the upper cabinet with the screws. MEMO: After fixing the cabinet, shift the paper feed section to the direction of the arrow. Open the front door of the LCT, and store the tab sheet restraint plate to the place as shown in the figure below. Place the End fence as shown in the figure below.
  • Page 114: Cabinet Removal

    Service Manual MX-8090N [12] MX-TR14 (EXIT TRAY UNIT) Unpacking Remove the screws (2 pcs.) and remove the cabinet upper of the right door. A. Packed items check Name Quantity Right paper exit unit ADU right upper cabinet R ADU right upper cabinet F Installation NOTE: Before installation, be sure to turn both the operation and main power switches off and disconnect the power plug...
  • Page 115 Remove the screws (6 pcs.). NOTE: When removing, be careful of the pawls. (1) Step screw, (2) P tight, (3) S tight Pawls Remove the right paper exit section. Remove the screws (7 pcs.) and remove the right paper exit unit dummy.
  • Page 116 C. Right paper exit unit installation Fix the right paper exit unit with the screws (3 pcs.), and arrange the wires. Fix the ADU right upper cabinets F/R with the screws (each 2 pcs.). D. Right paper exit section and cabinet installation Attach the right paper exit PG upper to the original positions.
  • Page 117 Hook the front right cover. forming installation. A. Preparation of service parts For MX-7090N/8090N, the following service parts needs to pre- pare. Parts Name Parts Code Front right cover (For MX-7090N/MX-8090N)
  • Page 118: Front Cover Attachment

    C. Front cover attachment Fix the exit tray cabinet to the machine with the screw (Packed items). Attach the front cover, and fix it with the E-ring. D. Paper holding arm and full detection actuator attachment Attach the paper holding arm and the full detection actuator. Fit the rib part to the hole of the rear cover.
  • Page 119 Service Manual [14] MX-RB12 N (PAPER PASS UNIT) MX-8090N Unpacking Install the front cover right top cover (Packed items of Main machine), and fix the screw. A. Packed items check B. Deliverly sponge removal Remove the deliverly sponge from the paper exit section as the figure below.
  • Page 120 Install the paper guide (Packed items No.7), and fix the screw Place the paper pass unit on the slide rails, and fix it with the (Packed items No.3). screw (Packed items No.1). Push the paper pass unit into the main unit to install. Insert the front cover (Packed items No.9) to the supporting Engage the accuride rail (Packed items No.6) to cut-out por- point, and fix it with a E-ring (Packed items No.4).
  • Page 121 Service Manual MX-8090N [15] MX-RB15 (CURL CORRECTION UNIT) D. Cushion attachment Unpacking A. Decurler unit removal NOTE: When moving the unit, use manpower of two or more per- sons. B. Fixing tape and protection material removal Cushion attachment Remove fixing tape and fixing bracket from the decurler unit. position C.
  • Page 122 Installation D. Earth bracket installation Fix the earth bracket (Packed items No.8) with the screws NOTE: Installation must be executed in the sequence of the com- (Packed items No.1). plex machine body, the paper feed option, and the paper exit option. NOTE: Before installation, be sure to turn both the operation and main power switches off and disconnect the power plug from the power outlet.
  • Page 123 F. Height and tilt adjustment G. Fixing to the machine Fix the unit to the machine with the step screws (Packed NOTE: When the adjuster bolt is turned counterclockwise, the items). height is decreased. When turned clockwise, the height is increased.
  • Page 124 Service Manual MX-8090N [16] MX-CF11 (INSERTER) Unpacking Front Rear Quan Name A. Inserter unpacking tity RB15 RB13 FD10 NOTE: When moving the inserter, use manpower of three or more Accessory cover persons. Tray unit front cover Base cover (Tray unit) Connection plate L (Finisher side) Connection plate R...
  • Page 125: Attaching The Cushion

    Installation Fix the connection plate L/R (Finisher side) (Packed items No.4 and 5) to the paper exit side of the inserter with the NOTE: Before installation, be sure to turn both the operation and screws (Packed items No.18 Screw 4x6L). main power switches off and disconnect the power plug from the power outlet.
  • Page 126 D. Paper guide C (bundled with the decurler unit) Attach the protection sheet (bundled with the decurler unit No.14) to the decurler unit with the screw (bundled with the installation decurler unit No.1). Install the paper guide C (bundled with the decurler unit No.13) MEMO: Temporarily attach the protection sheet to the decurler to the paper feed side of the inserter with the screws (bundled unit with the duplex tape (back of the protection sheet), then fix...
  • Page 127 Push up the lock lever to lock the unit and the decurler unit. Hold the grip of the unit to install it to the inserter. Use the removed screw to fix the lock lever. NOTE: When the tray unit is inserted, the machine becomes MEMO: If they cannot be locked, follow the installing proce- unstable.
  • Page 128: Cable Connection

    Attach the base cover. (1 screw (Packed items No. 3)) Attach the front inner cover to the tray unit. (2 screws) Base cover Attach the front door to the front inner cover, and attach the L- hinge pins (Packed items No. 12). 10) Attach the accessory cover (Packed items No.
  • Page 129 K. Height and tilt adjustment MEMO: When the adjuster bolt is turned counterclockwise, the height is decreased. When turned clockwise, the height is increased. NOTE: The specification of the height and the tilt adjustment are as follows. Height: The difference of level between top surface of the adjacent device is within +/-2mm.
  • Page 130 Service Manual MX-8090N [17] MX-ST10/CA10 (HIGH CAPACITY STACKER/PAPER CART) D. Unloading from palette Unpacking Always work on this unloading in a foursome. A. Unpacking Lay your hands on the palette as shown in the photos below. B. Removal of the fixing tape and protection material Remove the L-Plate.
  • Page 131: Install The Bracket

    B. Install the earth plate. - Connect to MX-ST10 (linkage of two) Attach the guide plate (Packed item No. 4) to the same posi- Tighten the earth plate (Packed item No.6) with screws tion as above with the screws (Packed item No. 10 x2). (Packed item No.11 x2).
  • Page 132 Set the adjusters (Packed item No.8 x4). - Connect to MX-ST10 (linkage of two) Remove the cover. Tighten the bracket (Packed item No. 5) to the connection Adjust the height by turning the adjuster volts. option with the screws (Packed item No. 11 x4). Keep the height of the stacker in line with the one of the con- nection.
  • Page 133: Dip Switch Setting

    E. Preparation for Exit unit installation F. Dip switch setting - MX-RB13 or MX-ST10 Unit ID setting The stacker unit ID must be set with the Dip Switch2 on the control Remove the screw and remove the cover. PWB. - MX-FD10, MX-FN21 or MX-FN22 Remove the screws and remove the covers.
  • Page 134: Carriage Assembly

    G. Carriage assembly I. Adjustment Make the frame cart (Packed item No.3) stand on end. When MX-ST10 and MX-LC13 are installed, the following confirma- tion or adjustment are required, to correct the paper transport posi- tion to the stacker unit. Perform List Print by sim22-6.
  • Page 135: 2-Sided Print

    J. Paper Curl Correction Procedure for Stacker Paper Feeding In order to output large amount of papers on the cart inside the Stacker neatly, curl amount adjustment according to the paper type and installation environment is necessary by utilizing the curl cor- rection function of the delivery option of Curl correction unit (RB- 15).
  • Page 136 Service Manual MX-8090N [18] MX-RB13 (RELAY UNIT) D. Cushion attachment Unpacking A. Relay unit unpacking NOTE: When moving the relay unit, use manpower of two or more persons. Cushion attachment position Reference of cushion on. (Rear screw hole tiered edge) Reference of cushion on.
  • Page 137 B. Rear upper cover installation E. Gasket installation (Only for Taiwan) Attach the rear upper cover (Packed items No.8) and fix it with Stick a gasket (Bundled with the inserter unit No.22) to the the screw (Packed items No.3). paper exit side of the inserter as the following reference. 10mm from frame line Upper line of the bracket Rear Frame...
  • Page 138 G. Connection with the inserter H. Height and tilt adjustment Open the front cover of the relay unit, remove the screws and NOTE: When the adjuster bolt is turned counterclockwise, the pull the lock lever toward you. height is decreased. When turned clockwise, the height is increased.
  • Page 139 I. Cables attachment Open the cover at the back of the finisher, and disconnect the dummy connector. Attach the disconnected dummy connector to the saddle at the right lower side to keep for future use. Pass the cable from the relay unit to the center saddle and fix with the screw (Packed items No.2) to connect.
  • Page 140 Service Manual MX-8090N [19] MX-FD10 (FOLDING UNIT) Unpacking A. Paper folding unit unpacking NOTE: When moving the paper folding unit, use manpower of four or more persons. NOTE: Remove the fixing bracket for pressure release (blue circled section, two positions) with opening the paper guide after you open the fixing bracket for pressure release (red circled section, four positions) with open- ing the paper guide.
  • Page 141 Installation D. Cushion attachment NOTE: Before installation, be sure to turn both the operation and main power switches off and disconnect the power plug from the power outlet. Make double sure that the data lamp on the operation panel does not light up or blink when per- forming installation.
  • Page 142 C. Height adjustment Stick a gasket (Bundled with the inserter unit No.22) to the paper exit side of the inserter as the following reference. MEMO: When the adjuster bolt is turned counterclockwise, the height is decreased. When turned clockwise, the height is (only for Taiwan) increased.
  • Page 143: Tilt Adjustment

    D. Tilt adjustment E. Caster height adjustment MEMO: When the adjuster bolt is turned counterclockwise, the When the height of the paper folding unit is adjusted, execute the height is decreased. When turned clockwise, the height is caster roller height adjustment in the folder section according to the increased.
  • Page 144 Remove the inlet cover of the finisher, and connect the power relay cable (Packed items No.3). G. Earth connection when the MX-CF11 is installed to the right side of the MX-FD10 Connect the paper folding unit and the connection unit with the shunt cable (Packed items No.8).
  • Page 145 Service Manual MX-8090N [20] MX-FN21/FN22 (FINISHER/SADDLE STITCH FINISHER) Unpacking One person should hold the machine, so it does not fall, and the other person tilt the machine a little to remove the packing A. Removal of the finisher materials from the lower section. Remove the vinyl cover. Remove the fixing material, and remove the top case.
  • Page 146 10) Move the finisher from the pallet to the floor slowly. Name Quantity Screw (RS tight, M4 x 8) Latch cover Screw (Bind, M4 x 6) Power cord Staple position label (For scanner) Staple position label (For DSPF) Punch position label (For scanner) Punch position label (For DSPF) MX-FN22 B.
  • Page 147 Installation D. Cushion attachment MX-FN21 NOTE: Before installation, be sure to turn both the operation and main power switches off and disconnect the power plug from the power outlet. Make double sure that the data lamp on the operation panel does not light up or blink when per- forming installation.
  • Page 148 C. Saddle section installing procedures D. Shunt cable unit installation (MX-FN22 only) Fix the shunt cable unit (Packed items No.3) with the screw (Packed items No.8 RS tight, M4 x 8). Open the front cover of the finisher, pull out the hook of the saddle stitcher unit until it stops.
  • Page 149 Connection unit: MX-RB13 (Relay unit) Check to confirm that the latch is securely engaged with the latch holder, and fix the latch with the fixing screw. Fix the latch receivers F/R (Packed items No.1) and the posi- tioning pin (Packed items No.2) to the relay unit with the screws (Packed items No.8 RS tight, M4 x 8).
  • Page 150 Turn the fixing nut of the caster in the arrow direction with the Turn the adjustment nut of the caster in the arrow direction wrench to loosen it. with the wrench to adjust the tilt. • To tilt the finisher to the right: Turn in direction [A]. •...
  • Page 151 J. Staple position label attachment Attach the staple position label (Packed items No.12, 13) to the position indicated in the figure. For scanner For DSPF Cleaning of the document scan section CAUTION When streaks appear on copy or scan images, open the automatic document feed unit and clean the document scan section with the glass cleaner (accessory).
  • Page 152 Service Manual MX-8090N [21] MX-PN13A/B/C/D (PUNCH MODULE) C. Packed items check Unpacking A. Removal of the punch unit Name Quantity Punch open support plate B. Fixing tape and protection material removal Screw (bind, M4 x 6) Punch unit Punch unit fixing pin (for the finisher) Punch unit fixing pin (for the saddle finisher) Punch dust full sensor unit Punch dust box...
  • Page 153: Transport Unit Removal

    Installation Remove the rear cover of the finisher. NOTE: Installation must be executed in the sequence of the com- plex machine body, the paper feed option, and the paper exit option. NOTE: Before installation, be sure to turn both the operation and main power switches off and disconnect the power plug from the power outlet.
  • Page 154: Punch Unit Installation

    D. Punch dust full sensor installation Pull out the saddle unit until it stops. (MX-FN22 only) Attach the punch dust full sensor unit (Packed items No.6) with the screw (Packed items No.15). C. Punch open support plate installation (MX-FN21 only) Remove the magnet plate.
  • Page 155 F. Punch unit fixing pin attachment Connect the cable from the punch unit. Attch the punching unit fixing pin (FN21 : Packed items No.4, FN22 : Packed items No.5) and fix it with the screw. In the case of the MX-FN21 (Fix with the screw (Packed items No.2): In the case of the MX-FN22 (Fix with the screw (Packed items No.14):...
  • Page 156 H. Punch dust box installation I. Card installation (MX-FN21 only) Once remove the existing card fixing screw and stack the card (Packed items No.8) on the existing card then fix with the screw. J. Punch JAM clear label attachment (MX-FN22 only) MX-8090N MX-PN13A/B/C/D (PUNCH MODULE) 21 –...
  • Page 157 Service Manual MX-8090N [22] MX-TM10 (TRIMMING MODULE) Unpacking A. Sponge sheet removal Remove the sponge sheet. A. Trimmer unit unpacking B. External fixture removal NOTE: When unpacking the trimmer unit, use manpower of two or Open the front door of the finisher. more persons.
  • Page 158 Use a nipper to cut out the dust-box blind section of the inside Remove the plate and the belt. (The plate will be used later.) cover. Remove the transport unit. C. Transport unit removal Pull out the saddle unit until it stops. Remove the discharge unit.
  • Page 159 D. Trimmer unit installation Engage the frame of the trimmer unit frame body (Packed items No.7) with the step screw (Packed items No.9 M4x6) Insert the pin at the rear of the accuride rail (Packed items attached in procedure 2), No.8) into the hole at the rear of the finisher.
  • Page 160 Connect the connector for the sensor. Disengage the stopper of the accuride, and pull out the saddle unit to the maximum extent. Connect the connector for the motor, and fix it with the wire saddle. Connect the connector at the back of the unit. Attach the drive belt (Packed items No.4).
  • Page 161 Install in the sequence of the plate (Packed items No.10), the 11) Lift the communication cable of the saddle unit. bearing, and the resin E-ring. 12) Return the saddle unit to the original position. NOTE: Turn back the bearing and attach it. 13) Attach the inside cover.
  • Page 162 Service Manual MX-8090N [23] MX-KB16 (KEYBOARD) Unpacking Remove the screw, and remove the upper cabinet front left. A. Keyboard unit unpacking B. Fixing tape and protection material removal Remove the fixing tape from the Keyboard unit. C. Packed items check Name Quantity B.
  • Page 163 D. Keyboard unit installation Fix the Keyboard unit with screws (Packed item No.5). Remove the screw and LED cover from the keyboard unit (Packed item No.1). Remove the keyboard and disconnect the cable from the unit. Attach the wire saddle and arrange the wire as the figure below.
  • Page 164 E. LED cover and Touch pad cover installation Put the keyboard and connect FFC to the connector. Install the LED cover with the screw which is removed at pro- cedure D-1). Install the Touch pad cover (packed item No.3) with screw (packed item No.6).
  • Page 165 Service Manual MX-8090N [24] MX-PX12 (INTERFACE KIT) Installation Unpacking A. Interface kit installation A. Packed items check Turn OFF the power of the machine. Remove the screw, and remove the right rear cabinet. Cut out the cut-out portion of the right rear cabinet. Name Quantity EFI PWB...
  • Page 166 Remove the top cabinet rear cover and the rear cabinet. Assemble the EFI PWB (Packed items No.1). Remove the inline calib plate. M3x6 Shoulder screw (long) x 4 10) Assemble the inline calib plate. M4x8 Stick the Gasket (Packed items No.2) as the figure below. M3x6 Screw (M4x10) M4x8...
  • Page 167 12) Plug the EFI harness (Packed items No.3) into EFI PWB connec- tor. Reuse band Reuse cramp (secured by M4x10 screw) Reuse band EFI harness 13) Wire the EFI harness. Reuse cramp Tighten the MFP seald plate and Reuse band the GND harness together.
  • Page 168 15) Remove screws from fiery sever. 18) Fix with shoulder screw B (Packed items No.7). 16) Fix the fiery sever to EFI fixing plate (Packed items No.10). For the subsequent steps, conduct the work in accordance with the instruction manual of Fiery Server. 17) Hook to the screw.
  • Page 169: Touch Pad Installation

    [25] MX-PX13 (INTERFACE KIT) MX-8090N Service Manual Installation Unpacking NOTE: Installation must be executed in the sequence of the com- A. Interface Kit unpacking plex machine body, the paper feed option, and the paper B. Fixing tape and protection material removal exit option.
  • Page 170 B. EFI I/F board installation Rearrange the cables as the figure below. Remove the upper cabinet rear cover and the rear cabinet. NOTE: Connectors must be inserted vertically. Remove the screw and the plate. M3x6 M4x8 Stick the Gasket (Packed items No.11) as the figure below. Remove 4 screws which fix the Mother board.
  • Page 171: Cable Connection

    Fix the plate which was removed at the procedure B-2 with 3 Cut the upper cabinet rear cover as the figure below and fix the screws (1) and remove the screw (2) as the figure below.And rear cover and the upper cabinet rear cover. use the screw to fix the plate.
  • Page 172: Touch Panel Calibration

    E. Touch panel calibration Press the Fiery switch button on the panel to switch the display from MFP to Fiery. password Fiery.1 Click Start, Control Panel, and then Hardware and Sound. Click " Yes " to start the calibration. Follow the on-screen instruction to calibrate the touch screen. And click “Tablet PC setting”.
  • Page 173: Server Connection

    F. Server connection Enter the server login password "Fiery.1". Turn on the Fiery server and log in with admin password "Fiery.1". Input " Fiery.1 " Input " Fiery.1 " Touch "+" button. NOTE: At this time, if Numlock is ON, Numlock shoud be OFF. HOW TO TURN OFF Here shows NumLock status Select server MX-PE13 and touch Add button.
  • Page 174 LED ON : NumLock ON state LED OFF : NumLock OFF state Fiery server connection screen is displayed. MX-8090N MX-PX13 (INTERFACE KIT) 25 – 6...
  • Page 175 Service Manual MX-8090N [26] MX-SL10N (STATUS INDICATOR) Installation Unpacking NOTE: Before installation, be sure to turn both the operation and A. Unpacking main power switches off and disconnect the power plug B. Removal of the fixing tape and protection from the power outlet. Make double sure that the data lamp on the operation panel does not light up or blink when per- material forming installation.
  • Page 176 Peel cover label from the outside of the rear cabinet. Attach the cable to the unit with screw (packed items No.7). Fix the step screws (Packed items No.11) temporarily with Sta- tus light as the figure below. NOTE: Only 3 rotation. B.
  • Page 177 C. Setting Attach the cover (packed items No.2) with the screws (packed items No.6). (1) Turn ON the power of the machine. NOTE: When attach the cover, be sure to check the cable not (2) Setting to be bitten between cover and the unit. Enter the SIM26-50 mode.
  • Page 178: Mx-Pf10 (Barcode Font Kit)

    Service Manual MX-8090N [27] MX-PF10 (BARCODE FONT KIT) Unpacking A. Packed items check Name Quantity CD-ROM Product key sheet Installation A. Enable setting of functions Enter the product key to enable the functions. Enter the system setting mode. The machine enters the product key input mode. Enter the product key.
  • Page 179: Ar-Su1 (Stamp Unit)

    Service Manual MX-8090N [28] AR-SU1 (STAMP UNIT) Unpacking Attach the stamp unit (Packed items) to the stamp case which was removed from the DSPF unit with the installing screw A. Packed items check (Packed items). (Fix it together with the earth wire.) Name Quantity Stamp unit...
  • Page 180 Disengage the pawl, and open the stamp case unit. Install the stamp cartridge (Packed items). Install the OC mat to the SPF glass, and close the DSPF unit. B. Turn on the power of the main unit Connect the power plug of the machine to the power outlet, and turn ON the main power switch and the operation panel power switch.
  • Page 181 : ‘18/Mar. Service Manual MX-8090N [29] MX-FR58U (DATA SECURITY KIT) Unpacking Remove the screw, and pull out the MFP control unit. A. Packed items check Name Quantity Program ROM Product key sheet User manual (CD-ROM) Firmware program (USB memory) Spacer Screw (Black) B.
  • Page 182: Firmware Update Procedures

    : ‘18/Mar. Attach the TPM PWB (Packed item No.7) and fix it with screw Remove the program ROM from the OPT ROM slot on the (Packed item No.6). MFPC PWB and install the program ROM (Packed item No.1). NOTE: Match the connector on the TPM PWB with the posi- tion of the TPM slot and insert the connector as far as it goes.
  • Page 183 : ‘18/Mar. (2) Operations in the boot mode c. Selection of functions in the boot mode Two Modes can be selected by pressing [MENU] key and [BACK] When the machine is in the boot mode, the firmware version check, key. the firmware install, and the version-up operation can be per- formed.
  • Page 184 : ‘18/Mar. After reading is completed, the firmware is installed (updated). (It takes about 20 minutes.) Display of firmware install (Update) process Firm Update Writing Data ? The abbreviated name of the firmware is displayed sequen- tially. ? The screen may flash during the install (update) process. This is a normal operation.
  • Page 185: Necessary Parts

    : ‘22/Oct. [30] IC card reader MX-8090N Service Manual Installation Preparation NOTE: Before installation, be sure to turn both the operation and A. Supported IC card readers main power switches off and disconnect the power plug from the power outlet. Make double sure that the data lamp on the operation panel does not light up or blink when per- forming installation.
  • Page 186 Holder type C Attach the IC card reader to the IC card reader holder accord- ing to the attachment reference ribs. RDR-6081AKU, TWN3, RDR-7582AKU NOTE: The attachment reference position differs depending on the kind of the IC card reader. Holder type B Y591-EHID-201 v01 (No reference position) Vertical direction: Fit with the notch.
  • Page 187 Holder type C Bind up the cables of the card reader. TWN3 NOTE: The length and the winging method differ depending on the kind of the IC card reader. Holder type C RDR-6081AKU, TWN3, RDR-7582AKU Roll up the code in the direction of an arrow along the both of hooks.
  • Page 188 D. Attach the upper cabinet front PRO Bind up the cable with the binding band and connect the USB mini harness. Attach the upper cabinet front PRO and fix the screw. NOTE: Be sure not to pull out the connector. Arrange the cable so as to make the height the lowest as a fig- E.
  • Page 189: Setting File For Hid Card Reading

    H. Making and importing of the setting file for HID B. Format of the setting file card reading The format of the setting file should be as shown below: Section name NOTE: The following procedures are executed only when a request is made by a user for customizing the data format Key name = Key value of IC card reading.
  • Page 190: Card Reading Test

    Facility Code: XXXXXX [ Decoding\FacilityCode] * When card reading is successfully completed, the result is indi- Key name Description cated as shown above with the user information. Check to con- Start.Delimiter Delimiter (Front) (* Specified only when the location key value is firm that the displayed items are proper.
  • Page 191: Mx-Amx1 (Application Integration Module)

    Service Manual MX-8090N [31] MX-AMX1 (APPLICATION INTEGRATION MODULE) Unpacking A. Packed items check Name Quantity CD-ROM MX-AMX1 GETTING STARTED GUIDE Sharpdesk license kit Operation Manual Installation A. Enable setting of functions Enter the product key to enable the functions. Enter the system setting mode. The machine enters the product key input mode.
  • Page 192: Mx-Amx2 (Application Communication Module)

    Service Manual MX-8090N [32] MX-AMX2 (APPLICATION COMMUNICATION MODULE) Unpacking A. Packed items check Name Quantity CD-ROM Operation manual Installation A. Enable setting of functions Enter the product key to enable the functions. Enter the system setting mode. The machine enters the product key input mode. Enter the product key.
  • Page 193: Mx-Amx3 (External Account Module)

    Service Manual MX-8090N [33] MX-AMX3 (EXTERNAL ACCOUNT MODULE) Unpacking A. Packed items check Name Quantity CD-ROM Operation manual Installation A. Enable setting of functions Enter the product key to enable the functions. Enter the system setting mode. The machine enters the product key input mode. Enter the product key.
  • Page 194: Remote Operation Panel Function Enable Setting

    Service Manual MX-8090N [34] Remote operation panel function Enable setting General To use the remote operation panel function, the password for the remote operation panel function must be entered on the password input menu displayed on the VNC boot screen. Note that, therefore, the password must be set in advance to use the remote operation panel function.
  • Page 195: Setting, Adjustments, Operation Check

    Service Manual MX-8090N [35] Setting, Adjustments, Operation check Firmware version check and version After installation of all the options to the machine, use SIM22-5 to check the version of each firmware. If it is not the latest version, upgrade it to the latest one. Function and operation check Check that the following operations are normal.
  • Page 196: Setup And Adjustment Data Recording

    Service Manual MX-8090N [36] Setup and adjustment data recording Print the various setup data and the adjustment data (list) with SIM22-6 and keep the data. - In case of a memory trouble, if the data are not kept, all the adjust- ments must be made again.
  • Page 197: Necessary Works Before Moving The Machine

    Service Manual MX-8090N [37] Necessary works before moving the machine If the following options are installed, remove all of them from the machine. - Large capacity tray - Finisher - Paper pass unit - Saddle finisher Remove the following consumable parts from the machine. - Paper - Toner cartridges - Development cartridge...
  • Page 198: Lead-Free Solder

    © COPYRIGHT XXXX BY SHARP CORPORATION If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer. ALL RIGHTS RESERVED. No part of this publication may be reproduced,...
  • Page 199 CAUTION FOR BATTERY REPLACEMENT (Danish) ADVARSEL ! Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandoren. (English) Caution ! Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer.
  • Page 200: Trademark Acknowledgements

    Adobe in the U.S.A. and/or other countries. PCL is a registered trademark of the Hewlett-Packard Company. Sharpdesk is a trademark of Sharp Corporation. Sharp OSA is a trademark of Sharp Corporation. All other trademarks and copyrights are the property of their respective owners. SHARP CORPORATION...

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