Siemens SIMATIC FS600 Instruction Manual
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Siemens SIMATIC FS600 Instruction Manual

Siemens SIMATIC FS600 Instruction Manual

Laser scanner for personnel protection and measurement tasks
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SIMATIC FS600 Laser Scanner
3RG7834 / 3SF7834
Laser Scanner for Personnel Protection and Measurement Tasks
Instruction Manual

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Summary of Contents for Siemens SIMATIC FS600

  • Page 1 SIMATIC FS600 Laser Scanner 3RG7834 / 3SF7834 Laser Scanner for Personnel Protection and Measurement Tasks Instruction Manual...
  • Page 2 Version 8.2 607164...
  • Page 3 For any question please refer to your local SIEMENS dealer. Important This instruction manual must accompany the product throughout its working life.
  • Page 4 Safety Guidelines This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol.
  • Page 5 Trademarks All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
  • Page 6 SIEMENS AG, its local offices and associated companies (hereafter referred to as “SIEMENS”) cannot guarantee for all features of a turn key system or a machine that was not designed by SIEMENS. Neither does SIEMENS assume liability for recommendations given in or implied in the following instruction manual.

  • Page 7: Table Of Contents

    Contents About this document ..................11 Other applicable documents ....................11 Means of illustration used ....................12 Safety......................... 13 Proper use according to intended purpose ................ 13 Appropriately qualified person ................... 14 Responsibility for safety ..................... 14 Laser ..........................15 Handling the Safety Sensor ....................
  • Page 8 Contents Installation......................35 Basic infos.......................... 35 Basic infos on the protective field dimensioning ..............36 6.2.1 Handling unmonitored areas ......................37 6.2.2 Protective field setup with adjacent Safety Sensors..............38 Stationary danger zone guarding..................41 6.3.1 Beam level height.........................42 6.3.2 Safety distance "S"........................43 6.3.3 Additional distance "C"...
  • Page 9 Contents Assemble cables ........................ 71 Integrating the Safety Sensor into machine control system ..........73 8.4.1 Downstream safety circuit with start/restart interlock, contactor monitoring, without field pair switchover ......................and field pair switchover ......................74 Parameters ......................75 Administrative parameters ....................75 9.1.1 Safety Laser Scanner name ......................
  • Page 10 Contents Start-up ......................84 10.1 Before first start-up ......................84 10.2 Switching on........................84 10.3 Shutting down ........................85 10.4 Restart ..........................85 10.5 Starting up the replacement device ................... 86 Testing ....................... 88 11.1 Testing before first start-up and after machine modification ..........88 11.2 Regular test by an appropriately qualified person..............

  • Page 11: About This Document

    Included with the product Sensor (Software LS4soft delivery on CD-ROM instructions) Additional information on Additional information for Art. no. 607061** SIMATIC FS600 AS-i Laserscanner Instruction Manual Included with the product 3SF7834 delivery on CD-ROM Additional information on Additional information for Art.

  • Page 12: Means Of Illustration Used

    About this document Means of illustration used Table 1.1: Warning symbols and signal words Symbol for danger NOTICE Signal word for damage to property Indicates dangers that could damage the Safety Sensor if the measures for preventing danger are not implemented. CAUTION Signal word for minor injuries Indicates dangers that could slightly injure you if the measures for...

  • Page 13: Safety

    Observe the documents on the CD ROM included with the product. Alternatively you can also download the current documents on the Internet. Internet: http://www.siemens.com/automation For an overview of other applicable documents See chapter, "Other applicable documents", page 11.

  • Page 14: Appropriately Qualified Person

    Safety Appropriately qualified person Appropriately qualified is a person that, • has acquired adequate knowledge and skills with regard to operating the machine, the configuration and diagnostics software and testing the Safety Sensor through training and practical experience and has proven their capabilities in practice, •...

  • Page 15: Laser

    Safety Laser The Safety Sensor corresponds with laser class 1. Additional activities for shielding the laser beams are not required (safe for eyes). Laser Klasse 1 Laser Class 1 Laser de Classe 1 Observe the applicable legal and local regulations for operating laser equipment.
  • Page 16 Safety Industrial use only The Safety Sensor is not suitable for residential areas, because it can cause radio interferences. Only use the Safety Sensor in industrial environments. Not on vehicles with combustion engines The Safety Sensor is not suitable for use on vehicles with combustion engines, because alternators or ignition systems can cause EMC disturbances.

  • Page 17: Guarantee The Availability Of The Safety Sensor

    Safety Guarantee the availability of the Safety Sensor Vapors, smoke, dust, particles Vapors, smoke, dust and all particles visible in the air can cause the machine to switch off unintentionally. This can mislead the user into bypassing the safety devices. Do not use the Safety Sensor in environments in which heavy vapors, smoke, dust or other visible particles occur at the beam level.

  • Page 18: Device Description

    Device description Device description The SIMATIC FS600 laser scanner 3RG7834 / 3SF7834 Safety Sensor is an optical, two-dimensional measuring Safety Laser Scanner. The Safety Sensor transmits periodic light pulses via a rotating deflection unit. The light pulses are reflected by obstructions, e.g. people, and received by the Safety Sensor again and analyzed.
  • Page 19 Device description Pic. 3.1: Safety Sensor detection ranges Pos. Name Comment Configured warning field Example Configured protective field Example Object (person) in the protective field Example Safety Sensor Maximum measurement value 50 m logging Configurable protective and warning -5° field extension Configurable protective and warning +5°...

  • Page 20: Device Overview

    Device description Device overview Pic. 3.2: Safety Sensor overview 1 X1 interface for controlling the machine, with protective cap 2 X2 interfaces for PC/laptop, with protective cap 3 Status display 4 Scatter screens 5 Front screen...

  • Page 21: Display Elements

    Device description Display elements Status display Five LEDs on the front show the Safety Sensor's status Pic. 3.3: Status displays Table 3.1: What the LEDs mean Meaning 1, green Lights Sensor function is active; the active protective field is free. Flashes with Fault on the field pair control inputs.

  • Page 22: Mounting System (Option)

    Device description Meaning 3, red Lights Safety-related switching outputs (OSSD 1 and 2) STOP are switched off. 4, green Lights Safety-related switching outputs (OSSD 1 and 2) are switched on. 5, yellow Lights Start/restart interlock is active. Flashes with Front screen is dirty. 2 Hz Flashes with Fault...

  • Page 23: Functions

    Functions Functions The functions must be coordinated with the respective application. You configure the functions with the help of the LS4soft configuration and diagnostics software. Start/restart interlock The start/restart interlock has two functions: • Start interlock • Restart interlock Using start/restart interlock In addition to the Safety Sensor you must also install the start/restart button.

  • Page 24: Start Test

    Functions Start test The start test function compels the operator to interrupt the protective field once after the Safety Sensor start, e.g. with a test rod. Only then can the machine be started. Using the start test If you combine the start test with the automatic restart function, the start test serves as an automatic start/restart signal.

  • Page 25: Field Pair Switchover

    Functions Field pair switchover The Safety Sensor has four or eight field pairs. Switchover between the field pairs is possible at all times, provided the operating situation allows this. During the switchover process the Safety Sensor monitors the field pair activated before the switchover until a new one has been clearly activated.
  • Page 26 Functions Table 4.1: Connection of control inputs FP1 to FP4 with activation of field pairs 1 to 4. Field pair Description Control input Field pair 1 is active Field pair 2 is active Field pair 3 is active Field pair 4 is active The following rules apply for switching over eight field pairs: •...

  • Page 27: Reference Contour Monitoring

    Functions WARNING Field pair switchover to field pair 8 deactivates the monitoring function No field pair is no monitored; the safety outputs (OSSDs) remain constantly active. Never start the Safety Sensor with field pair 8. Only use field pair 8 when there is no danger for people present, e.g. with vehicles in creep and reverse, in the area of loading or park positions or during machine cycles with which there is no danger for the operating staff.

  • Page 28: Motionmonitoring

    Functions MotionMonitoring The MotionMonitoring function supports you with the configuration of the Safety Sensor for the mobile danger zone guarding application, and during the operation, monitors whether or not the control system has selected the correct, situation- appropriate protective field. The Safety Sensor calculates the current speed from the measured values and compares this with the speed that is given in the speed matrix for the protective field.
  • Page 29 Functions Using MotionMonitoring Requirements for using the MotionMonitoring function: • Transfer trolley (AGV) with linear movement • Driveway length max. 50 m • Driveway restricted at both ends by a wall or boundary Enter the speed levels of the AGV and the braking distance with maximum speed in the speed matrix with the configuration.

  • Page 30: Applications

    Applications Applications The following chapters essentially describe the Safety Sensor's usage possibilities. To safely configure and mount the Safety Sensor for the respective application, see Chapter 6. Stationary danger zone guarding Stationary danger zone guarding enables a very spacious protection of people on machines that are to remain as accessible as much as possible.

  • Page 31: Stationary Point Of Operation Guarding

    Applications Stationary point of operation guarding Hand and arm protection are always required when people must work at the point of operation. The Safety Sensor is applied as a stop-activating and presence- detecting protective device. The Safety Sensor's protective field is set up vertically in front of the machine or system's point of operation.

  • Page 32: Stationary Access Guarding

    Applications Stationary access guarding Stationary access guarding protects people that step into a danger zone. The vertically aligned protective field of the Safety Sensor detects the passage of a person. A side post and the floor serve as reference contour for monitoring the position of the protective field.

  • Page 33: Mobile Danger Zone Guarding

    Applications Mobile danger zone guarding Mobile danger zone guarding protects people that are located in the driveway of an automated guided vehicle. The distance between the protective field front edge and the vehicle front must be greater than the stopping distance of the vehicle with selected speed and maximum load.

  • Page 34: Mobile Side Guarding

    Applications Mobile side guarding Mobile side guarding protects people and objects that are located on the vehicles path. This application is used when very low arranged conveyor lanes do not permit an unobstructed passage of horizontal, lateral overlaying protective fields. The Safety Sensors are positioned laterally and the protective fields are arranged vertically, at a slight tilt.

  • Page 35: Installation

    Installation Installation Basic infos The Safety Sensor's protective function is only guaranteed when the device arrangement, configuration, protective field dimensioning and installation are coordinated with the respective application. The installation work must only be performed by an appropriately qualified person in compliance with the applicable standards and these instructions.

  • Page 36: Basic Infos On The Protective Field Dimensioning

    Installation Determine the conditions for the field pair switchover, if required. Configure the Safety Sensor with the configuration and diagnostics software. Many safety-relevant parameters are preset in the configuration and diagnostics software. Use these preset values where possible. Create a record document for the device configuration and protective field dimensioning.

  • Page 37: Handling Unmonitored Areas

    Installation Do not use cone-shaped protective field contours, as these do not guarantee any protective effect. Take the additional distances required for the application into account. 6.2.1 Handling unmonitored areas There is an area behind the Safety Sensor that the Safety Sensor does not monitor.

  • Page 38: Protective Field Setup With Adjacent Safety Sensors

    Installation Pic. 6.2: Rear area protection by countersinking into the machine contour 1 Countersinking into the machine contour 2 Protective field 3 Safety Sensor 4 Machine 5 Physical cover Use a physical cover set at an angle over the Safety Sensor if you expect that the Safety Sensor will be used as a climbing aid or standing surface.
  • Page 39 Installation The shielding must be at least as high as the Safety Sensor's front screen and flush with the front housing edge. If you plan for a shielding that is still within the countersinking in the machine contour, the resolution of the protective fields must not be impaired at any accessible points.
  • Page 40 Installation Install the Safety Sensors with crossed alignment. 100 mm Pic. 6.5: Installation beside one another, without height offset, crossed alignment 100 mm Pic. 6.6: Opposing installation, without height offset, crossed alignment...

  • Page 41: Stationary Danger Zone Guarding

    Installation Stationary danger zone guarding Pic. 6.7: Safety Sensor activates the stop and, with protective field with rear area protection, performs a presence-detecting function. Procedure Determine the height of the beam level. Calculate the necessary safety distance and determine the required additional distances for your application.

  • Page 42: Beam Level Height

    Installation 6.3.1 Beam level height The minimum height of the beam level depends on the Safety Sensor resolution. To detect a human leg a resolution of 50 mm is required at ankle height, and 70 mm at calf height (300 mm off the floor). Pic.

  • Page 43: Safety Distance "S

    Installation 6.3.2 Safety distance "S" The B standard, ISO 13855/EN999 specifies the general formula for the safety distance as follows: ⋅ Safety distance in mm Approach speed in mm/s For parallel approach on a horizontally arranged protective field: 1600 mm/s Safety Sensor response time in s Safety interface response time in s, if used Machine stopping time plus addition for deterioration in s...

  • Page 44: Machine Response Times, Stopping Time

    Installation Pic. 6.11: Beam level H = 875 mm to Pic. 6.10: Beam level H = 300 mm, 1000 mm, C = 850 mm C = 1080 mm 6.3.4 Machine response times, stopping time The Safety Sensor's rotary mirror rotates on its own axis every 40 ms. One revolution is a scan.

  • Page 45: Application-Conditional Additional Distances For Safety Distance "S

    Installation 6.3.5 Application-conditional additional distances for safety distance "S" The protective field limits must be defined so that the calculated safety distance "S" to the point of operation, extended by the additional distances, is complied with "everywhere". Where this is not possible or does not make sense, you can use hard guards as supplementary measures.

  • Page 46: Minimum Distance "D" To The Protective Field Contour

    Installation measurement error Biggest protective field radius R without Additional distance Z additional distances < 3.5 m 83 mm ≥ 3.5 m 100 mm Avoid retro-reflectors at the beam level behind the protective field limit. If this is not possible, add another additional distance Z of 100 mm.

  • Page 47: Stationary Point Of Operation Guarding

    Installation Stationary point of operation guarding Pic. 6.13: The Safety Sensor takes over the stop-activating and presence- detecting function if walking behind the protective field is not possible. 1 Safety Sensor 2 Reference contour The following resolutions are required: • Detection of an adult's hand: 30 mm •...

  • Page 48: Safety Distance "S

    Installation 6.4.1 Safety distance "S" The B standard, ISO 13855/EN999 specifies the general formula for the safety distance as follows: ⋅ Safety distance in mm Approach speed in mm/s For normal approach on a vertically arranged protective field: 2000 mm/s Safety Sensor response time in s Safety interface response time in s, if used Machine stopping time plus addition for deterioration in s...

  • Page 49: Machine Response Times, Stopping Time

    Installation 6.4.3 Machine response times, stopping time The Safety Sensor's rotary mirror rotates on its own axis every 40 ms. One revolution is a scan. With each additional scan the response time T increases by 40 ms. With K = 2000 mm/s approach speed this corresponds with an increase in the safety distance of 80 mm per additional scan.

  • Page 50: Protective Field And Reference Contour

    Installation 6.4.4 Protective field and reference contour With a vertical protective field you must define at least two sides of the protective field contour as reference contour in accordance with IEC/EN 61496-3. The objective is to monitor the position of the protective field with regard to its marginal area.

  • Page 51: Stationary Access Guarding

    Installation Stationary access guarding Pic. 6.15: Stationary access guarding, vertical protective field 1 EMERGENCY STOP control device and start/restart button 2 Safety Sensor 3 Protective field, left conveyor line, activated 4 Reference contour of the protective field 5 Protective field, right conveyor line, deactivated The picture shows an input and output station with conveyor lanes in a danger zone.

  • Page 52: Safety Distance "S

    Installation The vertical protective field of the access guarding only detects people during passage through. After the passage a start/restart interlock must ensure that the dangerous movement does not start again automatically. Safety Sensors with a > 40 mm resolution are suitable for finger, hand and arm detection! The required protection for these body parts must be ensured with an additional distance C = 850 mm in addition to the safety distance.

  • Page 53: Machine Response Times, Stopping Time

    Installation 6.5.2 Machine response times, stopping time The Safety Sensor's rotary mirror rotates on its own axis every 40 ms. One revolution is a scan. An object must be detected in at least two consecutive scans so that the safety-related switching outputs switch off. The Safety Sensor's minimum response time is therefore 80 ms.

  • Page 54: Protective Field And Reference Contour

    Installation 6.5.3 Protective field and reference contour With a vertical protective field you must define at least two sides of the protective field contour as reference contour in accordance with IEC/EN 61496-3. The objective is to monitor the position of the protective field with regard to its marginal area.

  • Page 55: Mobile Danger Zone Guarding On Agvs

    Installation Mobile danger zone guarding on AGVs Danger zone guarding protects people and objects that are in rooms in which vehicles move in, e.g. automated guided vehicle systems (AGVs). WARNING Danger of injury because of insufficient vehicle stopping distance The company operating the machine must use organizational measures to prevent people from entering the protective field of the vehicle from the sides or being able to move towards an approaching vehicle.
  • Page 56 Installation D · L · L V · (T +T ) Pic. 6.17: Mobile danger zone guarding, required minimum distance D calculation Configure an upstream warning field that reduces the vehicle's speed. A full brake with a subsequent interruption of the protective field is then executed moderately and is less demanding on the vehicle's drives.
  • Page 57 Installation Additional distances Z REFL Total of the required additional distances Additional distance for system-conditional measurement error, see Table 6.1 on page 45 Additional distance required with lack of floor space H in mm Additional distance required with retro-reflectors beyond the protective field limits REFL = 100 mm REFL...

  • Page 58: Protective Field Dimensions

    Installation 6.6.3 Protective field dimensions Pic. 6.19: Mobile danger zone guarding, dimensions for horizontal protective field D Minimum distance, vehicle front (danger) to protective field front edge Stopping distance Total required additional distances to the front and for both sides Distance, Safety Sensor center to the left vehicle edge Distance, Safety Sensor center to the right vehicle edge Biggest radius in the protective field Z...

  • Page 59: Test Mode For Motionmonitoring

    Installation 6.6.4 Test mode for MotionMonitoring You require a special test mode to be able to check the MotionMonitoring function with the daily function check. Configure this test mode in the control system as follows: • Control system selects protective field 1 •...

  • Page 60: Technical Data

    Technical data Technical data Safety Safety type in acc. with IEC/EN 61496 Type 3 Performance level PL (EN ISO 13849-1) PL d Safety Integrity Level SIL (IEC/EN 61508) SIL2 SILCL (IEC 62061) Probability of dangerous failures 1.5 E-7 per hour (EN ISO 13849-1) Category in acc.

  • Page 61: Protective Field

    Technical data Protective field Variant SIMATIC FS620I SR FS670 SR FS620I FS660 FS660 LR FS670 FS670 LR Number of field pairs Reference contour can – be selected Protective field range At 30 mm resolution – – – 1.60 m 1.60 m At 40 mm resolution –...

  • Page 62: Measured Data

    Technical data Measured data Measurement range 0 - 50 m Diffuse reflectance 20 % Radial resolution 5 mm Lateral resolution 0.36° Electrical power supply Voltage supply 24 V DC (+20 % / -30 %) Power supply in acc. with IEC 742 with safe supply isolation and compensation with voltage dips of up to 20 ms in acc.
  • Page 63 Technical data Safety outputs OSSD transistor safety-related switching 2 safe PNP semiconductor outputs outputs Short circuit-proof, cross-circuit monitored Minimum Typical Maximum Switching voltage high active - 3.2 V Switching voltage low 2.0 V Switching current 250 mA Cut-off frequency f 1 kHz Load capacity C 100 nF...

  • Page 64: Software

    Technical data Software Configuration and diagnostics software LS4soft under Windows 95/98/2000/NT/XP Ambient conditions Type of protection IP 65 in acc. with IEC 60529 Safety class Ambient temperature, operation 0 to + 50 °C Ambient temperature, storage -20 to +60 °C Humidity DIN 40040, table 10, code letter E (reasonably dry)
  • Page 65 Technical data 122.3 61.1 38.5 R2.6 R2.6 Laser Klasse 1 Laser Class 1 Laser de Classe 1 Complies with IEC 60825-1:2001, 21 CFR 1040.10 and 1040.11 except for deviations pursuant to Laser Notice No. 50 dated June 24, 2007 Pic. 7.1: Dimensions R Bending radius of the connected cable a Rotary mirror axis b Beam level...
  • Page 66 Technical data Mounting system (option) 157.5 166.3 Pic. 7.2: Mounting system dimensions All dimensions in mm.

  • Page 67: Electrical Connection

    Electrical connection Electrical connection The Safety Sensor may only be connected and integrated into the machine's control system by an appropriately qualified person. Observe the safety notes (see chapter, "Safety", page 13) and technical data (see chapter, "Technical data", page 60). Ensure that the voltage supply and all connected input and output current circuits have safe mains isolation in acc.
  • Page 68 Electrical connection Pic. 8.1: Safety Sensor interfaces 1 X1 plug 2 X2 plug B X2 cable for connection with PC/laptop 4 Protective housing, if no PC/laptop connected The plug housings are included with delivery. A protective housing is also included for the X2 interface.

  • Page 69: X1 Plug Interface Assignment

    Electrical connection 8.2.1 X1 plug interface assignment Pic. 8.2: X1 plug interface assignment Color code Signal Description Black Supply voltage earth Blue Restart Input, Safety Sensor reset and start/restart button connection Supply voltage Orange FP 1 Control input for activating field pair 1 Yellow Alarm 1 Semiconductor output with switch-off with:...

  • Page 70: Interface Assignment, Plug X2

    Electrical connection Color code Signal Description n.c. Do not assign White/brown NC Do not assign Brown Alarm 2 Semiconductor output with switch-off with: • Warning field interruption • Warning message, e.g. "Front screen slightly dirty" • Fault message, e.g. "Front screen very dirty" •...

  • Page 71: Assemble Cables

    Electrical connection Plug X2 as RS 422 port Pic. 8.4: Plug X2 interface assignment as RS 422 port Signal Description Data communication, send Data communication, send Data communication, receive Data communication, receive GND/shield Ground/shield RS 422 Selection as interface RS 422 via jumper to pin 5 Do not assign Do not assign Reserved...
  • Page 72 Electrical connection a X1 socket b X2 plug The cable glands permit cable diameters of 6.5 to 10.5 mm. Assemble X1 cable Table 8.1: X1 cable requirements Plug SUB-D, 15-pin Socket SUB-D, 15-pin Wire gauge Min. 0.5 mm Cable external diameter 6.5 mm to 10 mm Cable length Max.

  • Page 73: Integrating The Safety Sensor Into Machine Control System

    +24V +24V 1,6 A 14 15 SIMATIC FS600 laser scanner SIMATIC FS400 3RG7847 Var. B Var. A* Pic. 8.5: Connection example with external start/restart interlock and contactor monitoring, without field pair switchover * Release circuits for the dangerous movement: Integrate these contacts into the control system so that the dangerous state is removed when the contact is open.

  • Page 74: And Field Pair Switchover

    The safety level corresponds with at least category 3 in acc. with EN 954. + 24V + 24V 1,6 A 14 15 SIMATIC FS600 laser scanner Safety PLC Pic. 8.6: Example of a connection with a safe PLC with corresponding safety level (min. category 3, EN 954) and field pair switchover.

  • Page 75: Parameters

    Parameters Parameters You enter all parameters for the Safety Sensor's configuration in the software (see "Safe parametering" instructions). The Safety Sensor is configured at the factory with the maximum protective field and activated start/restart interlock. Configure the Safety Sensor according to your application.

  • Page 76: Stop Segment Output

    Parameters 9.1.4 Stop segment output The Stop segment output parameter names the segment of the measured contour that will be shown last. Settings • Settable value: 0 to 528 • Default value: 528 For showing 180° use the value 514 as stop segment. For showing 190°...

  • Page 77: Alarm Incident

    Parameters 9.1.7 Alarm incident The Alarm incident parameter provides the incident at which the Safety Sensor will switch off alarm outputs Alarm 1 and Alarm 2. Settings • Device warning • Warning field interrupted • Device warning or warning field interrupted •...

  • Page 78: Safety-Relevant Parameters

    Parameters Safety-relevant parameters 9.2.1 Application The Application parameter provides the usage scenario that the Safety Sensor will be configured for. Settings You can select from the following applications. Depending on the set application, the parameters "Resolution" and "Start/restart interlock" are preset: Selectable application Resolution Start/restart interlock...

  • Page 79: Response Times

    Parameters 9.2.2 Response times The Response times parameter provides the time until the Safety Sensor switches off the OSSD 1 and OSSD 2 safety-related switching outputs or the alarm output with warning and protective field interruptions. You provide two response times: •...

  • Page 80: Permitted Field Pair Switchovers

    Parameters Settings You select the applicable field pairs in a matrix: • x: Field pair allowed with start • Empty field: Field pair forbidden with start • Default values: Field pairs 1, 2, 3 and 4 allowed 9.2.6 Permitted field pair switchovers The Permitted field pair switchovers parameter indicates the switchover from field pair to field pair that is permitted and in which sequence.

  • Page 81: Motionmonitoring

    Parameters MotionMonitoring 9.4.1 Vehicle width The Vehicle width, left and Vehicle width, right parameters provide the width of the vehicle from the rotary mirror axis of the Safety Sensor to the vehicle side. Settings • 100 mm - 6000 mm •...

  • Page 82: Warning Field Prerun Time

    Parameters 9.4.4 Warning field prerun time The Warning field prerun time parameter provides the amount of time between the interruption of the warning field and the interruption of the protective field, regardless of the speed of the respective protective field. The software calculates the warning field size with the warning field prerun time, depending on the protective field size.

  • Page 83: Speed With Pf

    Parameters 9.4.8 Speed with PF The Speed with PF x parameter provides the maximum speed that the vehicle reaches with this protective field. Settings • Maximum value: 8000 mm/s If you enter the Speed with PF x parameter for several protective fields, the difference between the protective fields must be at least 100 mm/s.

  • Page 84: Start-Up

    Start-up Start-up 10.1 Before first start-up In accordance with IEC TS62046 and national regulations, such as EU Directive 89/655 EEC, for example, tests are prescribed in the following situations: • Before first start-up • Following machine modifications • After long machine standstill •...

  • Page 85: Shutting Down

    Start-up 10.3 Shutting down Shut the machine with the Safety Sensor down temporarily When you shut down the machine with the Safety Sensor temporarily, you do not have to observe any more steps. The Safety Sensor saves the configuration and starts again with the switch-on with this configuration.

  • Page 86: Starting Up The Replacement Device

    Start-up 10.5 Starting up the replacement device The replacement device and the device being replaced must agree as follows: • Device type upward compatible in accordance with specification plate or with previous device with greater range and greater scope of function. •...
  • Page 87 Start-up Set the switch in the plug to position 1. Attach the ConfigPlug to interface X1. The ConfigPlug transfers the configuration to the Safety Sensor when the Safety Sensor is started. A brief flashing of the two yellow LEDs 2 and 5 confirms the successful transfer of the configuration.

  • Page 88: Testing

    Testing Testing 11.1 Testing before first start-up and after machine modification In accordance with IEC TS62046 and national regulations, such as EU Directive 89/655 EEC, for example, tests are prescribed in the following situations: • Before first start-up • Following machine modifications •...
  • Page 89 Testing Checklist for testing the Safety Sensor before the machine's first startup. Tester: Appropriately qualified person This checklist serves as a reference for the machine manufacturer or supplier. It replaces neither the test of the entire machine or system before the first start-up nor its regular tests by an appropriately qualified person.

  • Page 90: Regular Test By An Appropriately Qualified Person

    Testing Checkpoint Is the control device for activating the start/restart interlock of the Safety Sensor or the machine positioned in accordance with the respective specifications and regulations? Is the Safety Sensor correctly aligned (tilt angle) and are all fixing screws and plugs tight? Are the Safety Sensor, connecting cables, plugs, protection caps and control devices undamaged and free of any signs of manipulation?

  • Page 91: Daily Functions Test

    Testing 11.3 Daily functions test The Safety Sensor's switch-off function must be tested daily or at shift changes and with every change of the machine operating mode in accordance with the following checklist in order to reveal any possible damage or manipulations. WARNING Danger of serious injury through unpredictable machine behavior with the test.
  • Page 92 Testing Checkpoint Stationary applications: Interrupt the selected protective field of the Safety Sensor with the test instrument* with running operation. Do LED 1 and 4 go off? Does LED 3 light red? Does the dangerous movement stop immediately? Mobile applications: Interrupt the selected protective field of the Safety Sensor with the test instrument* with moving vehicle.

  • Page 93: Maintenance

    Maintenance Maintenance Clean the front screen and the scatter screens as required by the application- conditional load rating. 12.1 Clean the front screen Use the Clean-Set consisting of special cleanser and cleaning clothes for cleaning the front screen. The procedure for cleaning depends on the kind of dirt. Dirt Cleaning Vacuum without touching or blow away softly, oil-free...

  • Page 94: Clean Scatter Screens

    Maintenance Soak cloth with cleanser. Wipe front screen free in one swipe. 12.2 Clean scatter screens Soak cloth with cleanser. Wipe scatter screen free in one swipe.

  • Page 95: Diagnostics And Removing Errors

    Read out the diagnostics list with the configuration and diagnostics software and remove the errors with the aid of the solution provided there. Create the service file with the configuration and diagnostics software and send this service file for remote diagnostics to Siemens. 13.2 LED status displays...
  • Page 96 Diagnostics and removing errors LEDs Status Activity Green Yellow Green Yellow • The sensor function Press the – is active; the active start-/restart button. protective field is free. • Safety-related switching outputs are switched off. • Start/restart interlock is active. •...

  • Page 97: Led Warning And Error Displays

    Diagnostics and removing errors 13.3 LED warning and error displays LEDs Status Activity Green Yellow Green Yellow • The sensor function Clean the front is active; the active screen as soon as protective field is possible. free. Device still works. •...
  • Page 98 Diagnostics and removing errors LEDs Status Activity Green Yellow Green Yellow • Device fault Check the vehicle's ((1)) ((1)) • Safety-related speed and travel switching outputs are direction. switched off. Check the control • MotionMonitoring system's field pair has detected a fault: switchover Vehicle movement does not agree with...

  • Page 99: Diagnostics Codes

    Diagnostics and removing errors 13.4 Diagnostics codes You can create a diagnostics list with the software. The incidents that occurred during the Safety Sensor operation are listed in this diagnostics list. Each incident is given with place and number. The meaning of the incidents is shown in the following table.
  • Page 100 Diagnostics and removing errors Place Number Meaning Activity If reset is not successful, contact 1003 Motor speed not constant after customer service. start, internal defect. If reset is not successful, contact 1003 Motor speed not constant after customer service. start, time exceeded. Check the connection/wiring of 1110 Safety-related switching outputs...
  • Page 101 Diagnostics and removing errors Place Number Meaning Activity If reset is not successful, contact 1608 Motor speed not constant during customer service. operation, poss. rotation of the sensor housing. If reset is not successful, contact 1608 Motor speed not constant during customer service.
  • Page 102 Diagnostics and removing errors Place Number Meaning Activity Update the PC's date and time 2007 Date of the protective field setting. currently being transferred is older than the date saved in the Safety Sensor. Replace the ConfigPlug or the 2017 Data transfer error with ConfigPlug complete cable with plug.
  • Page 103 Diagnostics and removing errors Place Number Meaning Activity If reset is not successful, contact 2201 Number of measurements in the customer service. scan is too small because of motor rotation speed error or internal fuse is defect. 2302 Error occurred while scanner was Sequential error.
  • Page 104 Diagnostics and removing errors Place Number Meaning Activity Check the activation of the 2800 Unusable or defective control control inputs FP1 - FP4. voltage for the protective field activation. If detected during running 2800 No protective field activated. Can operation, check the activation occur during operation and of the control inputs FP1 - FP4.
  • Page 105 Diagnostics and removing errors Place Number Meaning Activity Switch off the supply voltage 3203 Safety Sensor has optical glare and start the Safety Sensor caused by another device. again. Check the activation of the 3402 MotionMonitor, field pair activated protective fields in the speed wrong several times.

  • Page 106: Disposal

    Disposal Disposal Dispose of Safety Sensors that can no longer be used according to all applicable specifications and regulations.
  • Page 107 Siemens AG Automation and Drives Postfach 48 48 90437 NÜRNBERG GERMANY Technical data subject to change 2009/01 Siemens AG...

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