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Sealey SAC5002 Manual
Sealey SAC5002 Manual

Sealey SAC5002 Manual

Direct drive air compressors

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Wear eye
Wear ear
instructions
protection
protection
1.
SAFETY
1.1.
ELECTRICAL SAFETY
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following: You must check all
electrical products before use to ensure that they are safe. You must inspect power cables, plugs, sockets and any other connectors for
wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices. A Residual
Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current Device
(RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected by an
RCCB. If in any doubt consult a qualified electrician. You must also read and understand the following instructions concerning electrical
safety:
1.1.1. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and
the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.2. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
1.1.3. Ensure that cables are always protected against short circuit and overload.
1.1.4. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that none are loose.
1.1.5. IMPORTANT: Ensure that the voltage marked on the appliance matches the power supply to be used and that the plug is fitted with the
correct fuse.
DANGER! If the power cable for this equipment is damaged, it must be replaced by the manufacturer or it's after-sales service or similarly
trained personnel to avoid danger.
DO NOT pull or carry the appliance by the power cable.
8
DO NOT pull the plug from the socket by the cable.
8
DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty item repaired or replaced by a qualified
8
electrician.
1.1.6. OVER-CURRENT PROTECTION: The user has to make provision for the installation of the over-current protection of the power circuit in
accordance with EN 60204-1:2006.
NOTE: If using a transformer to supply the compressor, it must be rated at a minimum of 2kVA to allow the compressor to run efficiently.
1.2.
GENERAL SAFETY
Before you connect the equipment to the mains supply make sure that the data on the rating plate are identical to the mains data.
9
Familiarise yourself with the application and limitations of the compressor.
9
Ensure the compressor is in good order and condition before use. If in any doubt DO NOT use the unit and contact your Sealey
9
Stockist.
Operation must be with all guards, covers, lids and enclosures correctly in place.
9
Fully assemble the compressor before using for the first time.
9
The concentration of processed gases that can displace breathing air shall be kept within acceptable levels. Reference EN 12021 for
9
acceptable levels of contaminants in breathing air.
Remove from mains supply when performing maintenance or inspections.
9
WARNING! Item must be serviced by an authorised agent. DO NOT tamper with or attempt to adjust pressure switch or safety valve.
DO NOT carry out any welding operations on any pressurised part of the vessel.
8
Before moving, or maintaining the compressor ensure it is unplugged from the mains supply and that the air tank pressure has been
9
vented.
Maintain the compressor in good condition and replace any damaged or worn parts. Use genuine parts only. Unauthorised parts may
9
be dangerous and will invalidate your warranty.
WARNING! All hoses and fittings shall be suitable for site use at the maximum allowable pressure of the portable compressor. Delivery
hoses should be fitted with a safety cord.
WARNING! In the event that an airline is cut or broken, the air supply must be turned off at the compressor. A broken airline which is
not supported is extremely dangerous and can whip around very quickly, both with the capability of striking people and blowing foreign
particles into the air.
WARNING! It is essential to use separators, water traps and draining facilities to process liquids produced by the compressor before
putting the unit into use.
The compressor may only be used in suitable rooms (with good ventilation and an ambient temperature from +5°C to +40°C). Ensure there
9
is no dust, acids, vapours, explosive gases, or flammable gases in the room. The air intake should be from a clean, outside air source.
Read the instructions relating to any accessory to be used with this compressor.
9
Ensure the safe working pressure of any air appliance used exceeds compressors output pressure. If using a spray gun, check that the
9
area selected for spraying is provided with an air change system/ventilation.
© Jack Sealey Limited
DIRECT DRIVE AIR COMPRESSORS
SAC5002 SAC10002
MODEL NO's:
WARNING:
WARNING:
WARNING:
High Voltage
Hot surface
Automatic
start up
Original Language Version
Indoor use only
DO NOT open
Work in progress
the air cock
before an air
hose is attached
SAC5002 SAC10002 Issue 1 19/09/24

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Summary of Contents for Sealey SAC5002

  • Page 1 Before you connect the equipment to the mains supply make sure that the data on the rating plate are identical to the mains data. Familiarise yourself with the application and limitations of the compressor. Ensure the compressor is in good order and condition before use. If in any doubt DO NOT use the unit and contact your Sealey Stockist.
  • Page 2: Specification

    Maximum speed of the unit: 2900rpm. Maximum Pressure: 145psi(10bar) 145psi(10bar) Minimum speed of the unit: 2800rpm. Minimum Rated Supply: Tank Thickness: 2.5mm for 50L SAC5002 and 3.0mm for 100L Motor Output: SAC10002. Noise Test Code: EN ISO 2151:2008 Nett Weight: 39kg 53kg Pressure and flow rate.
  • Page 3: Operation

    ATTACHING THE HANDLE (model number SAC5002-71 and SAC10001S-77) 4.5.1. Loosen the four handle fixing bolts on the tank. Part no/ SAC5002-72 or SAC10001S-81 4.5.2. Slide the tank handle into the horizontal tubes, push the tank handle as far in as possible. Fig.8 4.5.3.
  • Page 4: Maintenance And Cleaning

    Body filler dust or paint overspray will clog the pump intake filter and may cause internal damage to pump/motor components. NOTE: Any parts damaged by any type of contamination will not be covered by warranty. Original Language Version SAC5002 SAC10002 Issue 1 19/09/24 © Jack Sealey Limited...
  • Page 5: Troubleshooting

    Remove air from tank before transporting the compressor. 6.9. SUPPLY CORDS 6.9.1. If the replacement of the supply cord is necessary, this has to be done by the manufacturer or a Sealey Service Agent in order to avoid a safety hazard. TROUBLESHOOTING...
  • Page 6: Environment Protection

    IMPORTANT: No Liability is accepted for incorrect use of this product. WARRANTY: Guarantee is 12 months from purchase date, proof of which is required for any claim. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 sales@sealey.co.uk...

This manual is also suitable for:

Sac10002