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60 Hz. STATIONARY SERIES INSTRUCTION MANUAL
Safety
Assembly
Stationary Series Horizontal
Stationary Series Vertical
Nozzles
Nozzle Types (Type 1-5)
This product is not intended for use by young children or infi rm persons unless they have been adequately supervised by a responsible person
to ensure that they can operate the product safely.
Young children should be supervised to ensure that they do not play with the product.
Your Aqua Control, Inc. products are made entirely of corrosion resistant materials including stainless steel, aluminum alloy, bronze and
engineered plastics. They will provide safe, long and satisfactory service if properly installed, operated and maintained.
1.
Follow all applicable local and state electrical codes.
2.
Protect exposed or vulnerable wiring with tubing or conduit.
3.
Do not operate the unit when it is obvious the fl ow rate is reduced.
4.
Do not work on the unit when it is turned on or operating.
5.
Follow all normal safety precautions when working in and around the water.
6.
Prevent tension on the electrical wires.
7.
Do not carry or pull the unit by the lights or by the cord. Use the fi nger pockets on the fl oat.
8.
Never try to dislodge debris from the impeller or propeller while the motor is connected to the power supply.
9.
Always verify that the control panel and all electrical equipment are grounded properly.
10.
Any time high voltage electricity is used underwater, a potential safety hazard exists. Aqua Control builds and provides
UL listed control panels that are standard equipped with a Class A Ground Fault Circuit Interrupter (GFCI) for both motors and
lights. Class A GFCI's are designed to provide protection against electrocution for people. They have a nominal trip level of 5 ma
and are designed to shut the circuit off in 25 milli seconds. Such a system will shut off a current resulting
from shorts or dangerous leakage, whether from the motor, electrical cables, or controls, before a hazardous current can develop.
Prior to installing, verify the correct product has been ordered and received. Aqua Control, Inc. will not accept any returns for refund or exchange
of product or components that have been installed in the water or modified in any way. Keep original packaging for returns to the factory or contact
the factory for instructions as to how to obtain packaging for safe return of product.
1.
Check the packing list that came with the shipment. Make certain all the boxes have been received. Each label will have a box number
and total for the shipment (1 of 5, 2 of 5). The packing list has the total number of boxes noted at the bottom.
2.
Verify the incoming voltage where it will be connected to the control panel. Does the measured voltage match the rated
motor voltage requirements? Note the HP, voltage and phase on the packing list.
3.
Is there a VFD operating from the same power supply or in the vicinity that might interfere with the GFCI?
Aqua Control, Inc.

TABLE OF CONTENTS

Page
1
Cable
2
2
3-5
12V Lighting
Electrical Schematic
Control Panel & Start Up
6
Select Series Horizontal
Select Series Vertical
SAFETY INFORMATION
WARNING
PRE-ASSEMBLY
Aqua Control, Inc. 60Hz. Stationary Series Instruction Manual
Page
7
8
9
10
11
12
12
Page
13
14
15-16
17
1

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Summary of Contents for Aqua Control STATIONARY Series

  • Page 1: Table Of Contents

    PRE-ASSEMBLY Prior to installing, verify the correct product has been ordered and received. Aqua Control, Inc. will not accept any returns for refund or exchange of product or components that have been installed in the water or modified in any way. Keep original packaging for returns to the factory or contact the factory for instructions as to how to obtain packaging for safe return of product.
  • Page 2 HORIZONTAL All horizontal Stationary Series units are routinely shipped assembled however; kits are available if the must be shipped unassembled. The below instructions are for horizontal units that require assembly. if your unit came assembled, proceed to page 3 for the nozzle instructions.
  • Page 3 Spoke & Trellis Type 1 Tiara Type 1 Trellis Type 1 Trellis & Sky Geyser Type 1 BOWL FOUNTAIN NOZZLES NOZZLE TYPE Multi Arch Type 1 Two Tier Multi Arch Type 1 Aqua Control, Inc. 60Hz Stationary Series Instruction Manual...
  • Page 4 NOZZLES NOZZLE TYPE 1 – MULTIPLE NOZZLE CASTING/SPRAY CONE NOZZLE HEAD NOZZLE TYPE 2 – SPRAY CONE WITH DISCHARGE HEAD SPOKE LILY PLATE SPRAY CONE DISCHARGE HEAD SPOKE NOZZLE TYPE 3 – FLAT SPRAY PLATE WITH DISCHARGE HEAD SPOKE...
  • Page 5 Turn the defl ector counter clockwise to back it away from the accumulator. Set the defl ector so that the bottom of the defl ector is fl ush with the top of the accumulator. 8. Turn the lock nut clockwise until it is locked against the defl ector. TOP OF CONE DEFLECTOR LOCKNUT THREADED TUBE ACCUMULATOR ANTI-TORQUE BOLT FLOW CONTROL PLATE Aqua Control, Inc. 60Hz. Stationary Series Instruction Manual...
  • Page 6 2 LIGHT SET The unit is ready to be installed after the cord connection(s) have been made. 4 LIGHT SET HEAD (TOP VIEW) *We recommend replacing the gasket when replacing a lens or lamp. Aqua Control, Inc. 60Hz. Stationary Series Instruction Manual...
  • Page 7: Lights

    Firmly push the quick disconnects together. Tighten by holding the quick disconnects and turning the large blue nut on the other quick disconnect. Tighten snugly by hand. No tools are required. FROM CONTROL PANEL LIGHT SET CONNECTOR LIGHT SET CONNECTOR LIGHT CABLE CONNECTOR LIGHT CABLE CONNECTOR T-CONNECTOR Aqua Control, Inc. 60Hz. Stationary Series Instruction Manual...
  • Page 8: Connector Identification

    3 Wire with Ground Motor Lead Connector Pump Cable Connector Motor Lead connector Pump Cable Connector & Light Set Connector & Light Cable Connector Neutral Ground Ground Yellow Black Neutral Ground Ground Black Yellow Aqua Control, Inc. 60Hz. Stationary Series Instruction Manual...
  • Page 9: Electrical Installation

    INSTALLATION FOR 12V LIGHT SETS The Aqua Control, Inc. 12VAC Light Sets are shipped without the bulbs installed. These lights require an external transformer to convert the source voltage of 120VAC to the 12VAC required for the lights. BULB INSTALLATION OR REPLACEMENT: WARNING: The lighted lamp is HOT! Turn off all power and allow the fixture and lens to cool before replacing the bulb.
  • Page 10: Ground Lug

    LIGHT CABLE X4 X2 X3 X1 FUSE BLACK HOLDER YELLOW (WHITE) (Place inside (Front of Transformer) transfomer box GREEN H4 H2 H3 H1 Neutral after wiring) (white) GROUND LUG Earth Ground Aqua Control, Inc. 60 Hz. Select Series Instruction Manual...
  • Page 11: Control Panels

    INSTALLATION Aqua Control Inc. (ACI) is certified to manufacture UL Listed Industrial Control Panels (UL 508A), and all control panels are UL listed except 460V panels or panels built with prior agreement for certain special configurations. Certain special configurations, the 1hp-115V, all 460V and all 575V control panels cannot be UL Listed because of the National Electric Code and UL requirements.
  • Page 12: Installation

    Attach the L-bracket to each leg making sure that the bottom bracket is fl ush with the bottom of the leg tube (as shown). Attach each leg bracket base (3), to a suitable hard surface. Aqua Control, Inc. recommends stainless steel hardware for anchoring the unit to the bottom.
  • Page 13: Troubleshooting

    Three phase – check each hot wire; readings should be within 5% of one another. 6. If GFCI tripped, perform “GFCI Troubleshooting Procedures” 7. If overload tripped, perform “Overload Troubleshooting Procedures” Aqua Control, Inc. 60Hz. Stationary Series Instruction Manual...
  • Page 14: General

    3. It may be impossible to determine the location of the open line and a new cable may be the best solution. e. Perform these steps for each combination of wire pairs. Aqua Control, Inc. 60Hz. Stationary Series Instruction Manual...
  • Page 15: Motor Control Box

    If the meter has capacitance checking capability, check the capacitance. See table below. f. Reconnect the leads to the capacitor. # RUN CAPS RUN µF # START CAPS START µF 105-126 208-250 20/40 270-324 270-324/216-259 270-324/350-420 350-420 Aqua Control, Inc. 60Hz. Stationary Series Instruction Manual...
  • Page 16: Overload

    Check all output leads to motor for proper amps. d. If amps are good, go to “Nuisance Tripping.” e. If amps are high, continue. 1-PHASE 3-PHASE VOLTS AMPS VOLTS AMPS 12.5 10.9 20.5 17.8 30.5 26.4 13.2 Aqua Control, Inc. 60Hz. Stationary Series Instruction Manual...
  • Page 17 One possible solution is to remove the cover of the motor control box. Another solution is to cover the control panel with an awning or face the panel North or West. Aqua Control, Inc. 60Hz. Stationary Series Instruction Manual...

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