Subscribe to Our Youtube Channel
Related Manuals for iPower XOS5200iD
Summary of Contents for iPower XOS5200iD
- Page 1 PORTABLE GENERATOR Owner’s Manual XOS5200iD DO NOT RETURN TO STORE! CALL US FIRST 855-888-3598 FOR SUPPORT Model# 2241004 REV00 Model: Serial: Date Purchased: SAVE THIS MANUAL FOR FUTURE REFERENCE P/N: 32082-07816-01...
-
Page 2: Table Of Contents
Table of Contents Introduction..........1 Connecting Electrical Loads....22 Safety............1 Low Idle Switch........22 General Safety Precautions....2 Stopping the Engine......23 Low Oil Shutdown........23 Safety and Dataplate Labels....8 Do Not Overload Generator....23 Unpacking the Generator.......9 Changing Fuels........24 Parts Included........9 Parallel & Series Operation....25 Controls and Features......10 Maintenance And Storage....26 Control Panel Features......11 Specifications........13... -
Page 3: Introduction
If any section of this manual is not understood, contact customer Service at 855-888-3598, or www.a-ipower.com for starting, operating and servicing procedures. The owner is responsible for proper maintenance and safe use of the unit. SAVE THESE INSTRUCTIONS for future reference. -
Page 4: General Safety Precautions
Asphyxiation Electric Shock Fire Hazard Hazard Hazard Hot Surface. Explosion Moving Parts Do Not Touch the Surface. Hazard Hazard Burn Hazard Operator’s Manual Kickback GENERAL SAFETY PRECAUTIONS • Operate this product ONLY outside and at least 20 feet away from windows, doors and vents to Using a generator indoors CAN KILL YOU IN MINUTES. -
Page 5: Incorrect Usage
CORRECT USAGE Example location to reduce risk of carbon monoxide poisoning • Operate generators outside and at least 20 feet away from any structure with exhaust pointed away from doors and windows. KEEP AT LEAST 20 FEET AWAY at least 20 feet away from windows, doors and vents INCORRECT USAGE Do not operate in any of the following locations:... -
Page 6: Fuel Safety
Propane/LPG (Liquid Petroleum Gas) WARNING • Propane/LPG is highly flammable and explosive. Starter cord kickback (rapid retraction) • LPG is heavier than air and can settle in low places will pull hand and arm toward engine while dissipating. faster than you can let go which could •... - Page 7 • Store Fuel in a container approved for gasoline. DANGER • Store any containers containing gasoline or propane/LPG outdoor in a well-ventilated area, away from any combustibles or source of ignition. DANGER Gasoline, gasoline vapor and propane/LPG are highly flammable and explosive. Generator voltage could cause electrical Never use a gasoline container, gasoline tank, shock or burn will result in death or...
- Page 8 WARNING WARNING Starter and other rotating parts could entangle hands, hair, clothing, or accessories. Keep away from rotating parts, failure to do so could result in Exhaust heat/gases could ignite combustibles, death or serious injury. structures or damage fuel tank causing a fire, •...
- Page 9 devices or life support appliances. • Shut off generator if: • NEVER use this product to power medical devices -Electrical output is lost. or medical appliances. -Equipment sparks, smokes, or emits flames. • Inform your electricity provider immediately if you -Unit vibrates excessively.
-
Page 10: Safety And Dataplate Labels
• Min. 87 Octane / Mín. 87 octanos / Min. 87 Octane • 0-10% Ethanol / 0-10% Etanol / 0-10% Éthanol TANK CAPACITY / CAPACIDAD DEL TANQUE 10.00 L / CAPACITÉ DU RÉSERVOIR: 2.6 Gallon • 10.00 Liter Hot Surface XOS5200iD MODEL NO.: 2241004 REV 00 AC Voltage: 120V RPM: 2600-3800... -
Page 11: Unpacking The Generator
UNPACKING THE GENERATOR • Open carton completly. Remove and verify carton content prior to assembly. Your generator ships with following items. • Call our customer service at 855-888-3598 with the unit model and serial number for any missing item. • Record model, serial number, and date of purchase on front cover of this munual for your own record. -
Page 12: Controls And Features
CONTROLS AND FEATURES 1 - Maintenance Cover(Left) 7 - Recoil Starter 2 - Fuel Cap 8 - Panel LED Light 3 - Telescopic Handle 9 - Control Panel 4 - Maintenance Cover(Right) 10 - Propane Inlet 5 - Fuel Tank 11 - Support Leg 6 - Wheel 12 - Muffler/Spark Arrestor... -
Page 13: Control Panel Features
CONTROL PANEL FEATURES 12 11 10 9 1. LED DATA CENTER: See LED DATA CENTER section. 8. 240V Series Outlet: Provides series operation to obtain 240V power output from two 120V inverter 2. Circuit Breaker(AC): Protects the generator against generators. electrical overloads. - Page 14 CONTROL PANEL FEATURES LED Data Center 1. LED Multi-Meter: Displays voltage,power,fuel level, 4. Overload Reset Button with Indicator Light: The frequency, and running time. indicator light is green when the inverter is running under rated load. The indicator light will turn to 2.
-
Page 15: Specifications
SPECIFICATIONS XOS5200iD Model Number 2241004 5200W-GAS / 4700W-Propane/LPG Starting Watts Running Watts 4200W-GAS / 3800W-Propane/LPG Rated AC Voltage 120V Rated DC Voltage Rated Frequency 60HZ Phase Single Grounding System (AC) Neutral Floating Engine Type Single Cylinder, 4-Stroke OHV Air Cooled... -
Page 16: Co Watch-Guard
CO WATCH-GUARD Carbon Monoxide (CO) Detection and Auto Shutoff System Your Generator is equipped with Carbon Monoxide (CO) WATCH-GUARD detect system for your protection and safety. This detecting and shutoff system monitors for the accumulation of poisonous CO gas around the generator produced by engine exhaust when the generator is running. - Page 17 The generator is shutoff automatically and the yellow light will blink for at least five minutes after shutoff. Call A-iPower Customer Service 855-888-3598 for repair. Do not use the generator until the sensor is working properly. The CO WATCH-GUARD must only be serviced by qualified technician to restore it to original settings.
-
Page 18: Add Engine Oil
Add Engine Oil NOTICE We recommend using SAE 10W-30 APISJ oil for We consider the first 5 hours of run time to be the best performance. Other high-quality detergent oils break-in period for the unit. During the break in (APISJ or higher) are acceptable. Do not use special period stay at or below 50% of the running watt additives. -
Page 19: Add Fuel: Propane/Lpg
• It is important to prevent gum deposits from forming in fuel system parts such as the carburetor, fuel hose or tank during storage. Alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. -
Page 20: Fuel Sense
upright position. • Propane/LPG will burn skin if it comes in contact with it. Keep Propane/LPG away from skin at all times. • Always position the cylinder so the connection between the valve and the regulator won’t cause bends or kinks in the hose. •... -
Page 21: Operation At High Altitude
3.5% for every 1000 feet (305 m) of elevation above sea level. High altitude may cause hard starting, increased fuel consumption and spark plug fouling. To operate at high altitudes A-iPower can provide a high altitude carburetor main jet. The alternative main jet and installation instructions can be obtained by contacting Customer Support. -
Page 22: Operation
OPERATION Surge suppressors come in single- or multi-outlet Generator Location styles. They’re designed to protect against virtually WARNING all short-duration voltage fluctuations. Make sure you review each warning in order to For Cold Weather Starting prevent fire hazard. • While you must run your generator outside, you may keep the generator in a covered area to protect the generator and its battery from cold Using a generator indoors CAN KILL YOU IN MINUTES. -
Page 23: Starting The Engine (Generator)
5. Turn the starting dial switch to the RUN position. Starting the Engine (Generator) Select the Fuel Source (Gasoline) 1. Make certain the propane cylinder knob is fully closed. Select the Fuel Source (Propane/LPG) 1. Fully open the Propane/LPG cylinder knob. 2. -
Page 24: Connecting Electrical Loads
crankcase. This unit may be equipped with a low oil Note: For restarting a warm engine, turn the starting protection device. If so, oil must be at proper level dial switch directly to the “RUN” position. for engine to start. 4. -
Page 25: Stopping The Engine
2.2 Long term storage NOTICE Turn the starting dial switch For periods of high electrical load or momentary to the fuel off position. fluctuations, the LOW IDLE Switch should be turned The engine will continue to OFF. run until the majority of the NOTE: fuel in the carburetor is LOW IDLE minimizes fuel consumption and noise by... -
Page 26: Changing Fuels
FUEL SENSE (Automatic Fuel Selection Technology) If oil level is between LOW and HIGH mark on dipstick: Your generator is equipped with FUEL SENSE technol- 1. DO NOT try to restart the engine. ogy which automatically switches fuel intake between 2. -
Page 27: Parallel&Series Operation
2b.Propane/LPG to Gasoline • Make certain the cylinder knob is fully closed. Parallel&Series Operation Two A-ipower model XOS5200iD can be operated in parallel (120V) or in series (240V) to increase the total avaiable power up to 7500W from both parallel/series... -
Page 28: Maintenance And Storage
MAINTENANCE AND STORAGE MAINTENANCE SCHEDULE NOTE: Maintenance should be performed more frequently Regular Maintenance will improve the performance when generator is used in dusty areas. and extend the life of your generator. Follow When generator has exceeded the maximum figures maintenance schedule intervals whichever occurs specified in the table, maintenance should still be first according to use. -
Page 29: Change Engine Oil
Recommended Engine Oil Type CAUTION 1 0W-3 0 Avoid prolonged or repeated skin contact with used 5W-3 0 1 0W-4 0 motor oil. 1. Loosen the bolts and remove the maintenance cover. 5W-3 0 Full Synthetic 2. Remove the oil filler cap. °F -2 0 1 00... -
Page 30: Air Filter Maintenance
Air Filter Maintenance 6. Measure plug gap. The correct gap is 0.028-0.031 in. (0.7-0.8 mm). To widen gap, if necessary, 1. Loosen the maintenance cover knobs to carefully bend the ground (top) electrode. To remove the cover(A). lessen gap, gently tap ground electrode on a hard 2. -
Page 31: Cleaning The Spark Arrestor
Cleaning the Spark Arrestor Short Term Storage 1. allow the engine to cool down completely before Fill the tank with fresh gasoline and add gasoline carrying out fender maintenance. stabilizer. Drain the carburetor float bowl. 2. loosen screw (A) to remove pressure block (B). 1 - Add a properly formulated FUEL STABILIZER to 3. -
Page 32: Draining The Float Bowl
DRAINING THE FLOAT BOWL 1. Turn the fuel tank valve to the OFF position. 2. Locate the drain screw on the bottom of the carburetor float bowl. 3. Place an appropriate gasoline container to catch the drained fuel. 4. Loosen the float bowl drain screw and allow the fuel to drain from the drain tube. -
Page 33: Trouble Shooting
TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Engine is running, 1. AC Circuit breaker is open. 1. Check AC load and reset circuit breaker. but no AC output is 2. Fault in generator. 2. Contact customer service or authorized service center. available. -
Page 34: Parts Diagram And Parts List
PARTS DIAGRAM AND PARTS LIST XOS5200iD PARTS DIAGRAM(GENERATOR) Page 32... -
Page 35: Parts List
Parts List Part Number Description Qty. Part Number Description Qty. 33014-00082-02 Trim cover 20130-00748-00 Fuel tank assembly 31026-00357-00 Knob 33015-00023-00 Fuel tank rubber sleeve 30111-00008-00 Screw(M5*10) 34023-00004-00 Fuel hose 0.555M 33013-01797-00 Left maintenance cover 20184-00063-00 Handle component(Top) 70009-00317-00 Spring clips 30116-00066-00 Screw(M5*15) 30136-00202-00... - Page 36 Part Number Description Qty. 30101-00066-00 Screw(M5*12) 31026-00390-06 4 in 1 switch 33013-01803-00 Panel seat 30116-00044-00 Screw(ST4.2*13) 20114-09470-00 Control panel 31026-00388-01 Knob 30111-00023-00 Screw(M4*16) 31003-00151-00 LED data center 31038-00023-00 Circuit breaker(AC) 33138-00058-00 Dust proof cover 31034-00161-01 Type-A/Type-C USB 31026-00459-00 Push button 33130-00037-00 Waterproof cover 31026-00482-01...
- Page 37 PARTS DIAGRAM (ENGINE) 50 51 9 10 66 68 70 71 Page 35...
- Page 38 Parts List Part Number Description Qty. Part Number Description Qty. 30125-00023-00 Nut(M8) 30117-00011-00 Screw(ST4.8*16) 30101-00887-00 Screw(M8*16） 20021-00077-00 Valve cover 20202-01221-00 Muffler assembly 30101-00042-00 Screw(M6*20) 30101-00461-00 Screw(M8*32） 34021-00419-00 Outer cover 33129-00106-00 Closure plate 30101-00070-00 Screw(M6*12) 33247-00032-00 Oil level sensor 34023-00350-01 Intake tube 30101-00070-00 Screw(M6*12）...
- Page 39 Part Number Description Qty. 20010-00408-03 Blower Housing 30117-00057-00 Screw(ST4.8*16) 30101-00042-00 Screw(M6*20) 30101-00342-00 Screw(M6*16) 33593-00228-00 Wire press plate 30101-00070-00 Screw(M6*12) 34021-00314-01 Blower housing(Intake side) 30111-00088-00 Screw(M5*14) 30101-00070-00 Screw(M6*12) 20028-00230-00 Ignition module 30111-00064-03 Screw(M5*20) 60008-00020-00 Tie(3*200) 20196-06558-01 CO wire harness Page 37...
-
Page 40: Circuit Diagram
Circuit Diagram Page 38... -
Page 41: Warranty
Warranty Term related service due to obstructions and other build ups resulting from improper maintenance. A-iPower will provide warranty for any of its products Additional exclusions - this warranty does not cover purchased through any authorized AiPower dealer in wearable parts such as filers, spark plugs, o-rings, North America to the original purchaser and will be batteries etc. - Page 42 Warranty limits and Implications and Consequential Damages A-iPower is not obligated to cover any loss of time, use of product, freight cost, or any other incidental or consequential claim from the use of this product. This warranty is in Lieu of all other warranties, express or implied.
- Page 43 Fontana, CA 92337 USA Phone: 855-888-3598 support@a-ipower.com www.a-ipower.com...
- Page 44 A-iPOWER WARRANTY REGISTRATION FORM Register your product by emailing this form to support@a-ipower.com or register on-line at: www.a-ipower.com. Registering your product is important , it provides the following protections: 1. You have record of product purchased 2. Customer Service can Better serve you for Warranty related issues...
- Page 45 Fontana, CA 92337 USA Phone: 855-888-3598 support@a-ipower.com www.a-ipower.com...
Need help?
Do you have a question about the XOS5200iD and is the answer not in the manual?
Questions and answers