Summary of Contents for Sony HD Super Motion HDC3300
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HD COLOR CAMERA HDC3300 MAINTENANCE MANUAL Volume 1 1st Edition Serial No. 10001 and Higher: HDC3300 (SY) Serial No. 40001 and Higher: HDC3300 (CE)
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! WARNING This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
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ADVARSEL! Lithiumbatteri-Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandøren. CAUTION ADVARSEL Danger of explosion if battery is incorrectly replaced. Lithiumbatteri - Eksplosjonsfare. Replace only with the same or equivalent type Ved utskifting benyttes kun batteri som recommended by the manufacturer.
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Voor de klanten in Nederland Gooi de batterij niet weg maar lever deze in als klein chemisch afval (KCA). Für Kunden in Deutschland Entsorgungshinweis: Bitte werfen Sie nur entladene Batterien in die Sammelboxen beim Handel oder den Kommunen. Entladen sind Batterien in der Regel dann, wenn das Gerät abschaltet und signalisiert “Batterie leer”...
Table of Contents Manual Structure 1-15. Periodic Maintenance and Inspection ......1-25 1-15-1. Periodic Check/Replacement Parts ..... 1-25 Purpose of this manual ..............3 1-15-2. Recommended Replacing Parts ......1-26 Related manuals ................3 1-16. Description of CCD Block Number ......1-27 1-17.
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3. Electrical Alignment 3-1. Preparations ..............3-1 3-1-1. Equipment Required ..........3-1 3-1-2. Precautions on Adjustments ........3-1 3-1-3. File Data at Adjustment ......... 3-1 3-1-4. Maintaining the Grayscale Chart ......3-2 3-1-5. Description on Setup Menu ........3-4 3-1-6. Connection of Equipment ........
Manual Structure Purpose of this manual This manual is the maintenance manual Volume 1 for HD Color Camera HDC3300. This manual describes the information items that premise the service based on the components parts such as service overview, replacement of main parts, SERVICE menu, electrical alignment, assuming use of system and service engineers.
If the ROM and software version is lower than the specified below, be sure to perform ROM replacement and updating the software. If ROM replacement and updating the software are required, contact your local Sony Sales Office/Service Center. Peripheral equipment Board name Ref No.
1-2. Connectors and Cables 1-2-1. Connector Input/Output Signals Connector Layout 5 PROMPTER1 OUT Input/Output Signals 1 CCU connector BNC type 75 Z, 1.0 V p-p 10.692/10.681 Gbps serial 6 EARPHONE OUT Output Signals EARPHONE mini jack 2 Not used 7 PROMPTER2 OUT 3 SDI 2 BNC type 75 Z, 1.0 V p-p BNC type 75 Z, 0.8 V p-p...
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8 RET CONTROL (6P FEMALE) !/ REMOTE (8P FEMALE) (External view) (External view) No. Signal Specifications No. Signal Specifications INCOM 1 Zi > 10 kZ TX (+) SERIAL DATA OUT MIC-ON/OFF ON : GND TX (_) /TRUNK1 DATA OUT (for RS422A) OFF : OPEN RX (+) SERIAL DATA IN...
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!= INTERCOM 1/2 (5P FEMALE) !\ LENS (12P FEMALE) (External view) (External view) No. Signal Specifications No. Signal Specifications EXT-INCOM-T (Y) _20 dBu (CARBON MIC) RET VIDEO ENABLE : 0 V DISABLE : +5 V or OPEN ENABLE EXT-INCOM-T (X) _60 dBu (DYNAMIC MIC) VTR CTL ENABLE : 0 V...
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!; VF (20P FEMALE) !' CRANE (12P FEMALE) (External view) (External view) No. Signal Specifications No. Signal Specifications ± 0.35 V p-p, Zo = 75 Z S-DATA IN/OUT TTL level Pr VIDEO (X) ± 0.35 V p-p, Zo = 75 Z No connection Pb VIDEO (X) No connection...
!, TRACKER (10P FEMALE) 1-2-2. Wiring Diagrams for Cables CCA-5 Cable 10 9 Black White Orange White (External view) Brown No. Signal Specifications TRACKER LEFT TRACKER RECEIVE/PGM _20 dBu unbalanced GND (TALK) —— GND for TRACKER TALK White GND (RECEIVE/ ——...
The down-converted SD signal is output. *2: If using a cable of length different from a standard product, contact your local Sony Sales Office/Service Center. *3: The pin 8 of CCA-5 cable is GND (ground). The pin 8 of REMOTE cable is not GND (ground).
1-4. Opening/Closing the Side Panel 1. Unscrew the nine screws as shown in the figure, then open the inside panel and outside panel. 2. Release the hanging band (FRONT) and hanging band (REAR) from the inside panel. 3. Disconnect the harness from the connector (CN1) on the SW-1240 board, and remove the inside panel.
1-5. Switch Settings AT-163S Board AT-163S BOARD (SIDE A) Ref. No. Name Description Factory setting S1-1 Reserve Not used (Fixed to OFF) S1-2 All Preset FRAM clear S1-3 Reserve Not used (Fixed to OFF) S1-4 Firmware Load Forcibly upgrading of firmware AU-298 Board S1 S2 AU-298 BOARD (SIDE A)
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DPR-275 Board DPR-275 BOARD (SIDE A) Ref. No. Name Description Factory setting Reserve Not used (Fixed to OFF) OTR-1 Board S301 S303 S202 S302 S201 S601 S203 OTR-1 BOARD (SIDE A) Ref. No. Name Description Factory setting S201 GCNTRST CRC error flag clear S202 GRST Data system reset...
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SDI-91 Board S201 SDI-91 BOARD (SIDE A) Ref. No. Name Description Factory setting S201-1 Test TEST MODE S201-2 Prompter2 Prompter output: Active S201-3 to 8 Reserve Not used (Fixed to OFF) TG-250 Board TG-250 BOARD (SIDE A) Ref. No. Name Description Factory setting Test...
1-6. Notes for Replacing Parts There are two kinds of types in the parts below used in this unit. . Flexible card wires (Refer to Section 1-6-1.) . Boards (Refer to Section 1-6-2.) . Connectors on the board (for flexible card wires) (Refer to Section 1-6-3.) When replacing the parts above, be sure to follow the instructions described in “1-6-1.
1-6-2. Notes for Replacing the Board Replace the board with a board of the same number as the spare part number of the board to be removed when replacing a board. Example: A spare part number is put on the board. A spare part number is put on side A or B of the board A-1159-990-A by silk-screen printing or a spare part code label (spare...
1-7. Cleaning the Vent Portion of the The ventilate bracket for preventing from dust is attached in the vent portion of the fan. Clean the ventilate bracket every two or three months. Clogging may cause the temperature increases inside the camera and result in a trouble.
1-8. Cleaning of Connector/Cable [Female connector] 1. Insert the optical connector cleaner straight. Ensure The photo receptive condition of the optical connector can that it is held straight when inserting. be checked at OPTICAL CONDITION of the DTX board 2. Apply sufficient pressure (approximately 600 g to 700 of the camera control unit.
Great care should be taken so as not to lose or damage Insert the shorter nose end the alignment sleeve. (Alignment sleeve: Sony P/N 9-980-074-01) . Alcohol (commercially available) Alignment sleeve . Cotton swabs (commercially available) Use a cotton swab whose diameter is about 4 mm.
1-9. Notes on Flexible Card Wire Type-B 1-9-1. Disconnecting/Connecting Flexible Disconnecting Card Wire 1. Open the connector latch in the direction of arrow A to The flexible card wires are used between the boards of release the lock. HDC3300. Take care not to bend forcedly these flexible 2.
1-9-2. Forming of the Flexible Card Wire Type-C If using a new flexible card wire, be sure to fold it by hand Disconnecting it as shown in the figure before installation. 1. Open the connector latch in the direction of arrow A to release the lock.
EEPROM that is the storing data inherent in the board. The part number listed in “Spare Parts” is for EEPROM AU-298 BOARD (SIDE A) which is not programmed. If replacement is needed, contact your local Sony Sales Office/Service Center. Ref. No. Contents S3-1...
Copy the upgrading program to the Memory Stick in the following steps. To get the upgrading program (program files “hdc1000.rom” and “boot.rom”), contact your local Sony Sales Office/Service Center. (1) Make the following directory on the Memory Stick. MSSONY PRO CAMERA HDC1000 (2) Copy the program files “hdc1000.rom”...
3. Insert the Memory Stick in which the upgrading . ROM-28 board: (Sony Part No. : A-8326-017-A) program is already saved. . Extension board EX-738: (Sony Part No. : A-8327-351-A) 4. Connect the connector CN1 on the ROM-28 board to the connector CN102 on the AT-163S board. Preparation 5.
2. The standard software (PLD Download Tool) can be . PC used. A PC having parallel port. . The PLD internal data is controlled in the Sony Database A PC in which the PLD Download Tool software is Server under the name of Project file already installed.
Therefore the battery replacement is required. 1. Prepare the Project file. DAP-33 board/CR2032 : Sony part No. (1-528-174-11) Download the Project file from the Sony Database Server. In replacing, ensure that the battery is installed with “+” and “_” poles connected to the correct terminals.
1-15. Periodic Maintenance and Inspection No. Description Sony Part No. Check/ 1-15-1. Periodic Check/Replacement Parts Replacement Period FAN, DC 1-787-070-11 Replace every two years This table does not describe the guarantee period of each (41 SQUARE) part. FAN, DC 1-787-554-11...
1-15-2. Recommended Replacing Parts Following parts are recommended replacing parts. The Description Sony Part No. optical filter unit may become clouded with the lapse of COVER, SWITCH 3-676-244-0X time. By such a cloudy optical filter unit, the characteris- tics of this camera could not fully exploited, therefore...
Example : MOA xxxxx 2. Standardization of Parts Serial number for the CCD unit CCD block type Some repair parts supplied by Sony differ from those used for the unit. These are because of parts common- ality and improvement. Model CCD block type Parts list has the present standardized repair parts.
Section 2 Replacement of Main Parts 2-1. Replacing the CCD Unit 3. Disconnect the harness from the connector of CCD unit, loosen the two fixing screws of the filter disk unit, and remove the filter disk unit. Never remove or install the CCD unit with the power turned on.
2-2. Replacement of CCD Unit Boards 2-2-2. CN-2744 Board When replacing the boards in the CCD unit, remove the 1. Remove the five screws to detach the OHB cover. CCD unit from the main unit in advance. 2. Disconnect the flexible card wires from the connectors For removing the CCD unit, refer to Section 2-1.
2-2-3. PA-331 Board 2-2-4. TG-250 Board 1. Remove the five screws to detach the OHB cover. 1. Remove the CN-2744 board. (Refer to Section 2-2-2.) (Refer to Section 2-2-2.) 2. Remove the PA-331 board. (Refer to Section 2-2-3.) 2. Disconnect the flexible card wire from the connector 3.
2-3. Replacing the Filter Disk Unit 2-2-5. CN-2743 Board 1. Remove the CN-2744 board. (Refer to Section 2-2-2.) 1. Remove the inside panel. (Refer to Section 1-4.) 2. Remove the DR-566 board. (Refer to Section 2-2-1.) 2. Disconnect the harness of the filter disk unit from the 3.
2-4. Replacing the Fan 5. Remove the three screws to detach the lower rail. 6. Disconnect the fan harness from the connector (CN4) on the MB-1059S board. If any fan fails, the inside temperature of the unit will rise. 7. Remove the cushion (FAN) from the DC fan. Touching the inside in this state may cause a burn.
2-4-2. DC Fan (Rear) 6. Install the rear DC fan by reversing the steps above. 1. Remove the inside panel and outside panel. . Be careful of the orientation of the label side and the (Refer to Section 1-4.) harness when installing the DC fan. .
2-4-3. Side Panel Fan (Outside) 5. Release the harness from the two harness clamps. Harnesses 1. Remove the two screws. 2. Remove the outside pad sub assembly while releasing the three claws upward. Claw Fans Harness clamps 6. Remove the two screws, and remove the side panel fan (outside), fan holder and retainer.
2-5. Replacing the VF DISP Switches 6. Disconnect the harnesses from the connectors (CN1, (SW-1237 Board) CN2) on the SW-1237 board. 7. Remove the screw, and remove the SW-1237 board. 1. Remove the front assembly. (Refer to Section 2-1.) 8. Remove the two screws to detach the filter bracket 2.
2-6. Replacing the Side Switch Panel 2-7. Replacing the Connectors Assembly (SW-1240 Board) 1. Remove the inside panel. (Refer to Section 1-4.) Be careful not to bend the flexible card wire. This shortens 2. Remove the two screws, and remove the side switch the wire life.
2-7-2. DC IN Connector (CN-2623 Board) 5. Remove the two screws, and remove the CN-2623 board. 1. Remove the four screws, and pull out the MIC panel 6. Unsolder the DC IN connector from the CN-2623 assembly. board. 2. Disconnect the flexible card wires from the connector (CN1) on the CN-2619 board and from the connector (CN1) on the CN-2621 board.
2-7-3. INTERCOM 1/2 Connector 2-7-4. LENS Connector (CN-2616 Board) (CN-2618 Board) 1. Remove the three screws, and pull out the front switch 1. Remove the six screws and pull out the INTERCOM cover assembly. panel assembly. 2. Remove the screw, and pull out the CN-2616 board. 2.
2-7-5. MIC 1 IN Connector (CN-2615 Board) 2-7-6. REMOTE Connector (CN-2622 Board) 1. Remove the inside panel and outside panel. 1. Remove the MIC panel assembly. (Refer to Section 1-4.) (Refer to Section 2-7-2.) 2. Remove the DC fan (front). (Refer to Section 2-4-1.) 2.
2-7-8. RET IN, TEST OUT Connector 2-7-9. PROMPTER2 Connector (CN-2620 Board) 1. Remove the outside panel. (Refer to Section 1-4.) 1. Remove the MIC panel assembly. 2. Remove the two screws to detach the BNC bracket. (Refer to Section 2-7-2.) 3.
2-7-10. BUILD UP Connector 5. Remove the two fixing screws of the connector and (Hot Shoe Assembly) remove the BUILD UP connector. 1. Remove the inside panel and outside panel. (Refer to Section 1-4.) 2. Remove the switching regulator. (Refer to Section 2-10.) 3.
2-8. Replacing the Encapsulated Cable 7. Remove the screw to detach the harness clamp and the Assembly lug. 8. Remove the four screws, and pull out the encapsulated 1. Remove the outside panel. (Refer to Section 1-4.) cable assembly. 2. Remove the three screws of the SDI unit, and open it in the arrow direction.
2-9. Replacing the DC/DC Converter Unit . Check cable numbers when connecting optical fiber cables, and insert the cable connector as far as it will . Arrange the harness and cables as shown below, and The DC/DC converter unit is a critical part for safety. If it clamp them with the three harness clamps and UL is replaced with an unspecified part, a fire or electric shock tape.
2-10. Replacing the Switching Regulator 5. Remove the two screws to detach the power supply bracket from the switching regulator. . There is the thermattach tape (AC/DC) between the The switching regulator is a critical part for safety. If it is replaced with an unspecified part, a fire or electric shock switching regulator and power supply bracket.
2-11. Replacing the Boards 5. Disconnect the harnesses from the connectors (CN4, CN5) on the CN-2617 board. 2-11-1. CN-2617 Board 6. Remove the two screws, and remove the CN-2617 board. 1. Remove the inside panel and outside panel. (Refer to Section 1-4.) 2.
2-11-2. MB-1059S Board 6. Disconnect the harnesses and flexible card wires from all the connectors on the MB-1059S board. 1. Remove the inside panel and outside panel. (Refer to Section 1-4.) Life of flexible card wire will be significantly short- 2.
3-1-4. Maintaining the Grayscale Chart For the adjustment, using an 89.9 %-reflective grayscale chart is preferable. If a reflective chart is not available, use a well-maintained pattern box and a transparent grayscale chart for adjustment. Before beginning adjustment, set the illumination of the light source (or the luminous intensity on the chart surface) properly proceeding as follows and set the color temperature to 3200 K exactly by adjust- ing light.
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Setting luminous intensity (when the transparent chart is used) Equipment: Luminance meter (Minolta LS-110 or equivalent. Calibrated.) 1. Light the pattern box and warm up for about 30 minutes. 2. Place the pattern box where the chart is not exposed to light, such as a darkroom. (Or cover the pattern box with a cover whose inside is painted in black.) 3.
3-1-5. Description on Setup Menu How to display the SERVICE menu Some of adjustments given in this section use the setup Set the DISPLAY switch to “MENU” while pressing the menu. The setup menu consists of the following menus. ASSIGNABLE switch and the rotary encoder. Besides there is a TOP menu indicating the entire configu- ration of menu items.
3-1-7. Initial Settings When adjusting using the Setup menu . PAINT menu In this section, describes the adjustment procedures using Page Setting item Initial setting MSU-900. SW STATUS FLARE MSU control panel GAMMA When MSU-700A/900 is used BLK GAM . Power supply and signal switching block KNEE →...
3-1-8. Adjustment Items and Setup Menu Items Refer to the following table when using the camera setup menu for electrical adjustments without using MSU-900. The table shows camera menu items corresponding to adjustment items of MSU-900. Maintenance menu (MAINTENANCE button/MSU-900 → → → → → ON (lit)) Menu item of the MSU-900 Menu item of the camera Menu...
3-3-2. CCD Block Gain Adjustment 3-3-3. White Shading Adjustment Equipment: Waveform monitor (R, G, B) Equipment: Waveform monitor (R, G, B) Test Point: HD SDI connector (HDCU3300) Test Point: HD SDI connector (HDCU3300) Object: Grayscale chart Object: Full white pattern Preparations Note .
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Adjustment Procedure Adjustment for Lens Extender/Shrinker 1. Adjust the white balance. When the WHITE or shading of V is out of alignment by WHITE button/MSU-900 → ON (lit) using the lens extender or lens shrinker, perform the 2. If the shading is monitored, proceed as follows. following adjustment (lens adjustment) after the comple- MSU menu operation: tion of OHB file store.
3-4. Video System Level Adjustment Adjustment Procedure 1. MSU menu operation: . PAINT button → ON (lit) Perform the video system level adjustment at the request of . Touch panel operation the customer. (Page 1/3) → [Detail] → [Detail|1] . Set each item as follows. Level →...
3-4-2. Detail Level Adjustment Equipment: Waveform monitor (R, G, B) Test Point: HD SDI connector (HDCU3300) Object: Grayscale chart Preparations . Setting for MSU-900 DETAIL OFF button → ON (dark) KNEE OFF button → OFF (lit) . Shoot the grayscale chart so that the chart frame is aligned with the underscanned monitor frame.
3-4-10. Knee Point/Knee Slope Adjustment 3. MSU menu operation: . Touch panel operation (Page 2/3) → [Knee|Slope] Equipment: Waveform monitor (R, G, B) Test Point: HD SDI connector (HDCU3300) Adjustment Item: R, G, B Master Adjust the levels B for preferred Specification: level for R, G and B respectively.
3-4-11. White Clip Level Adjustment 3-4-12. File Store Equipment: Waveform monitor (R, G, B) After adjustments described in Section 3-4 are completed, Test Point: HD SDI connector (HDCU3300) be sure to execute the reference file store. 1. MSU menu operation: Preparations .
3-5. ND Offset Adjustment Setting after Adjustment . MASTER GAIN/MSU-900 → 0 dB When the filter disk unit is replaced alone, the correction of white balance is required. Proceed as follows. Equipment: Waveform monitor (R, G, B) Test Point: HD SDI connector (HDCU3300) Object: Grayscale chart Preparations...
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